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Toro Wheel Spacer Kit, Z Master Mower Installation guide

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FormNo.3360-515RevA
WheelSpacerKit
ZMasterMowerwith52inor60inCuttingUnit
ModelNo.114–1183
InstallationInstructions
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
1
InstallingtheWheelSpacers
Partsneededforthisprocedure:
4
Shortspacer
4Longspacer
8
Bolt(1/2x4-1/2inches)
8
Flangenut(1/2inch)
4
Thrustwasher(1/2inch)
Procedure
1.DisengagethePTO,movethemotioncontrollevers
totheneutrallockedpositionandsettheparking
brake.
2.Stoptheengine,removethekey,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.
3.Loosenthelugnutsorboltsonthereartires
(Figure1).
4.Raisethemachinesothereartiresareofftheground
andsupportthemachinewithjackstands.
5.Removethelugnutsorboltsandreartiresfromthe
machine(Figure1).
6.Removethebrakebandboltsandremovethebrake
bandfromthewheelhub(Figure1).
7.Removethecotterpinfromtheaxlenutandremove
theaxlenutandwasher(Figure1).
8.Pullthewheelhubfromthewheelmotor(Figure1).
Thismayrequiretheuseofapulleypullertoremove
it.
Makesurethewoodruffkeyremainswiththewheel
motorshaft.
9.Ifneeded,removethehydrauliclinesconnectedto
thewheelmotor(Figure1).Raisetheendsabovethe
hydraulictanktopreventtheuidrunningoutand
plugthehydrauliclines.
10.Removetheretainerpinfromtheyokeatthetopof
thebrakelinkage(Figure1).
Note:Rememberthepositionofthespacers.The
longspacersareusedfortherearboltsandtheshort
spacersareusedforthefrontbolts.
11.Removethebolts,spacers,washersandnutsholding
thewheelmotortotheframeandremovethewheel
motorandbrakeassembly(Figure1).Discardthe
spacers.
12.Installeachwheelmotorandbrakeassemblytothe
framewiththe2newshort,2longspacers,4ange
nuts(1/2inch),4thrustwashers(1/2inch)and4
bolts(1/2x4-1/2inches)(Figure2).Ensurethe
spacersareinstalledinthecorrectposition.
13.Torquetheboltsto100ft-lb(136N-m).
14.Connectthehydrauliclinestothewheelmotorif
removeearlier(Figure2).
15.Installthewheelhubtothewheelmotorwiththe
woodruffkey,washer,andslottednut(Figure2).
©2008—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved
Figure1
1.Brakeband
6.Cotterpin
11.Longspacer16.Brakelinkage
2.Brakebandbolts
7.Hydrauliclines(removeif
needed)
12.Yokeatthetopofthebrake
linkage
17.Woodruffkey
3.Wheelhub8.Wheelmotorbolts13.Retainerpin
4.Washer9.Washers14.Wheelmotor
5.Slottednut
10.Nuts
15.Shortspacer
2
Figure2
1.Newlongspacer
5.Bolt(1/2x4-1/2inches)9.Hydrauliclines(installif
removed)
13.Cotterpin
2.Yokeatthetopofthebrake
linkage
6.Channel
10.Wheelhub14.Brakeband
3.Retainerpin
7.Flangenut(1/2inch)
11.Washer15.Brakebandbolts
4.Newshortspacer
8.Thrustwashers(1/2inch)12.Slottednut16.Woodruffkey
3
16.Torquetheslottednutto125ft-lb(170N-m)
(Figure3).
17.Checkthedistancefrombottomofslotinnutto
insideedgeofhole.Twothreadsorlessshouldbe
showing(Figure3).
18.Ifmorethantwothreadsareshowingremovenut
andinstallwasherbetweenhubandnut.
19.Tightenthenutuntilthenextsetofslotslineup
withtheholeintheshaft(Figure3).
20.Replacethecotterpin(Figure2).
Figure3
1.SlottedNut3.Holeinthreadedshaft
2.Twothreadsorless
showing
4.Washer(ifneeded)
21.Installthetirewithwheelnutsorboltstothe
machine(Figure1).
Torquethewheelnutsto95ft-lb(128N-m).
4
/