Toro Channel Reinforcement Kit, Z500 Z Master Mower Installation guide

Type
Installation guide

Toro Channel Reinforcement Kit, Z500 Z Master Mower is designed to enhance the durability of your Toro Z500 Z Master Mower. This kit provides additional support to the frame channels of your mower, reducing the risk of damage from impacts or heavy loads. By installing this kit, you can extend the lifespan of your mower and ensure optimal performance, even in challenging operating conditions.

Toro Channel Reinforcement Kit, Z500 Z Master Mower is designed to enhance the durability of your Toro Z500 Z Master Mower. This kit provides additional support to the frame channels of your mower, reducing the risk of damage from impacts or heavy loads. By installing this kit, you can extend the lifespan of your mower and ensure optimal performance, even in challenging operating conditions.

FormNo.3360-818RevA
ChannelReinforcementKit
Z500ZMasterMowers
ModelNo.112–8674
InstallationInstructions
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
1
InstallingtheChannelPlates
Partsneededforthisprocedure:
1
Smallchannelplate
1Largechannelplate
4
Bolt(1/2x6–1/2inches)(for72inchmowersonly)
4
Squarenut(1/2inch)
4
Bolt(3/8x4–1/2inches)
Procedure
1.DisengagethePTO,movethemotioncontrollevers
totheneutrallockedpositionandsettheparking
brake.
2.Stoptheengine,removethekey,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.
3.Loosenthelugnutsorboltsonthereartires
(Figure1).
4.Raisethemachinesothereartiresareofftheground
andsupportthemachinewithjackstands.
5.Removethelugnutsorboltsandreartiresfromthe
machine(Figure1).
6.Removethebrakebandboltsandremovethebrake
bandfromthewheelhub(Figure1).
7.Removethecotterpinfromtheaxlenutandremove
theaxlenutandwasher(Figure1).
8.Pullthewheelhubfromthewheelmotor(Figure1).
Thismayrequiretheuseofapulleypullertoremove
it.
9.Ifneeded,removethehydrauliclinesconnectedto
thewheelmotor(Figure1).Raisetheendsabovethe
hydraulictanktopreventtheuidrunningoutand
plugthehydrauliclines.
10.Removetheretainerpinfromtheyokeatthetopof
thebrakelinkage(Figure1).
11.Removethebolts,washersandnutsholdingthe
wheelmotortotheframeandremovethewheel
motorandbrakeassembly(Figure1).
Note:Rememberthepositionofthespacers.The
longspacersareusedfortherearboltsandtheshort
spacersareusedforthefrontbolts.
12.Placethesmallchannelplateinsidetheframe
channelandthelargechannelplateontheoutside
oftheframe(Figure2).
13.Installthesmallchannelplate,largechannelplate,
wheelmotor,andbrakeassemblytotheframewith
the2shortandlongspacers,4squarenuts(1/2
inch),and4bolts(1/2x4–1/2inchesfor62inch
mowersandsmaller(1/2x6–1/2inchesfor72inch
mowersonly)(Figure2).Ensurethespacersare
installedinthecorrectposition.
14.Torquetheboltsbetween92to108ft-lb(125to146
N-m)
15.Connectthehydrauliclinestothewheelmotorif
removedearlier(Figure2).
16.Installthewheelhubtothewheelmotorwiththe
washerandslottednut(Figure2).
©2008—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved
Figure1
1.Brakeband
5.Slottednut
9.Washers13.Retainerpin
2.Brakebandbolts
6.Cotterpin
10.Nuts14.Wheelmotor
3.Wheelhub
7.Hydrauliclines(removeif
needed)
11.Longspacer
15.Shortspacer
4.Washer8.Wheelmotorbolts
12.Yokeatthetopofthebrake
linkage
16.Z597Dieselbrakelinkage
shown
2
Figure2
1.Longspacer
6.Channel
11.Washer16.Largechannelplate
2.Yokeatthetopofthebrake
linkage
7.Smallchannelplate12.Slottednut17.Boltfor72inchmowersonly
(1/2x6–1/2inches)
3.Retainerpin
8.Squarenut(1/2inch)13.Cotterpin
18.Key
4.Shortspacer9.Hydrauliclines(installif
removed)
14.Brakeband
5.Boltfor62inchmowersand
smaller(1/2x4-1/2inches)
10.Wheelhub15.Brakebandbolts
3
17.Torquetheslottednutto125ft-lb(170N-m)
(Figure3).
18.Checkthedistancefrombottomofslotinnutto
insideedgeofhole.Twothreadsorlessshouldbe
showing(Figure3).
19.Ifmorethantwothreadsareshowingremovenut
andinstallwasherbetweenhubandnut.
20.Tightenthenutuntilthenextsetofslotslineup
withtheholeintheshaft(Figure3).
21.Replacethecotterpin(Figure2).
Figure3
1.SlottedNut3.Holeinthreadedshaft
2.Twothreadsorless
showing
4.Washer(ifneeded)
22.Installthetirewithwheelnutsorboltstothe
machine(Figure1).
Torquethewheelnutsto95ft-lb(128N-m).
4
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Toro Channel Reinforcement Kit, Z500 Z Master Mower Installation guide

Type
Installation guide

Toro Channel Reinforcement Kit, Z500 Z Master Mower is designed to enhance the durability of your Toro Z500 Z Master Mower. This kit provides additional support to the frame channels of your mower, reducing the risk of damage from impacts or heavy loads. By installing this kit, you can extend the lifespan of your mower and ensure optimal performance, even in challenging operating conditions.

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