ProSoft Technology MVI69E-AFC Reference guide

Type
Reference guide

This manual is also suitable for

MVI56E-AFC / MVI69E-AFC
Enhanced Liquid and Gas Flow
Computer
ControlLogix
®
and CompactLogix
May 27, 2020
REFERENCE GUIDE
Your Feedback Please
We always want you to feel that you made the right decision to use our products. If you have suggestions, comments,
compliments or complaints about our products, documentation, or support, please write or call us.
ProSoft Technology, Inc.
+1 (661) 716-5100
+1 (661) 716-5101 (Fax)
www.prosoft-technology.com
© 2020 ProSoft Technology, Inc. All rights reserved.
MVIxxE_AFC_RG
May 27, 2020
ProSoft Technology
®
, is a registered copyright of ProSoft Technology, Inc. All other brand or product names are or
may be trademarks of, and are used to identify products and services of, their respective owners.
In an effort to conserve paper, ProSoft Technology no longer includes printed manuals with our product shipments.
User Manuals, Datasheets, Sample Ladder Files, and Configuration Files are provided at:
www.prosoft-technology.com
For professional users in the European Union
If you wish to discard electrical and electronic equipment (EEE), please contact your dealer or supplier
for further information.
Warning Cancer and Reproductive Harm www.P65Warnings.ca.gov
Important Installation Instructions
Power, Input, and Output (I/O) wiring must be in accordance with Class I, Division 2 wiring methods, Article 501 to 4
(b) of the National Electrical Code, NFPA 70 for installation in the U.S., or as specified in Section 18-1J2 of the
Canadian Electrical Code for installations in Canada, and in accordance with the authority having jurisdiction. The
following warnings must be heeded:
WARNING - EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I, DIV. 2;
WARNING - EXPLOSION HAZARD - WHEN IN HAZARDOUS LOCATIONS, TURN OFF POWER BEFORE REPLACING OR WIRING
MODULES
WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA
IS KNOWN TO BE NON-HAZARDOUS.
Class 2 Power
MVI (Multi-Vendor Interface) Modules
WARNING - EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN
SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS.
AVERTISSEMENT - RISQUE D'EXPLOSION - AVANT DE DÉCONNECTER L'ÉQUIPEMENT, COUPER LE
COURANT OU S'ASSURER QUE L'EMPLACEMENT EST DÉSIGNÉ NON DANGEREUX.
Warnings
North America Warnings
Power, Input, and Output (I/O) wiring must be in accordance with Class I, Division 2 wiring methods, Article 501 to 4
(b) of the National Electrical Code, NFPA 70 for installation in the U.S., or as specified in Section 18-1J2 of the
Canadian Electrical Code for installations in Canada, and in accordance with the authority having jurisdiction. The
following warnings must be heeded:
A Warning - Explosion Hazard - Substitution of components may impair suitability for Class I, Division 2.
B Warning - Explosion Hazard - When in hazardous locations, turn off power before replacing or rewiring modules.
C Warning - Explosion Hazard - Do not disconnect equipment unless power has been switched off or the area is
known to be non-hazardous.
Avertissement - Risque d'explosion - Avant de déconnecter l'équipement, couper le courant ou s'assurer que
l'emplacement est désigné non dangereux.
D Suitable for use in Class I, Division 2 Groups A, B, C and D Hazardous Locations or Non-Hazardous Locations.
ATEX Warnings and Conditions of Safe Usage
Power, Input, and Output (I/O) wiring must be in accordance with the authority having jurisdiction.
A Warning - Explosion Hazard - When in hazardous locations, turn off power before replacing or wiring modules.
B Warning - Explosion Hazard - Do not disconnect equipment unless power has been switched off or the area is
known to be non-hazardous.
C These products are intended to be mounted in an IP54 enclosure. The devices shall provide external means to
prevent the rated voltage being exceeded by transient disturbances of more than 40%. This device must be used
only with ATEX certified backplanes.
D DO NOT OPEN WHEN ENERGIZED.
Battery Life Advisory
The MVI46, MVI56, MVI56E, MVI69, and MVI71 modules use a rechargeable Lithium Vanadium Pentoxide battery to
backup the real-time clock and CMOS. The battery should last for the life of the module. The module must be
powered for approximately twenty hours before the battery becomes fully charged. After it is fully charged, the battery
provides backup power for the CMOS setup and the real-time clock for approximately 21 days. When the battery is
fully discharged, the module will revert to the default BIOS and clock settings.
Note: The battery is not user replaceable.
Electrical Ratings
Backplane Current Load: 800 mA @ 5.1 Vdc; 3 mA @ 24 Vdc
Operating Temperature: 0°C to 60°C (32°F to 140°F)
Storage Temperature: -40°C to 85°C (-40°F to 185°F)
Shock: 30 g, operational; 50 g, non-operational; Vibration: 5 g from 10 Hz to 150 Hz
Relative Humidity: 5% to 95% with no condensation
All phase conductor sizes must be at least 1.3 mm
2
and all earth ground conductors must be at least 4mm
2
.
Agency Approvals and Certifications
Please visit our website: www.prosoft-technology.com
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Contents
Your Feedback Please ................................................................................................... 2
Important Installation Instructions ................................................................................... 2
MVI (Multi-Vendor Interface) Modules ............................................................................ 2
Warnings ........................................................................................................................ 3
Battery Life Advisory ....................................................................................................... 3
1 Introduction 9
1.1 What you need to know about the AFC modules ................................. 9
1.2 EAFC Manager Software Requirements ............................................ 10
2 Configuring an Operator Database 11
2.1 Operators Tab ..................................................................................... 13
2.2 Roles Tab ............................................................................................ 21
2.3 Authorization Defaults Tab ................................................................. 31
3 EAFC Manager Menus 33
3.1 File Menu ............................................................................................ 33
3.2 Project Menu ....................................................................................... 34
3.3 On-Line Menu ..................................................................................... 35
3.4 Communications Menu ....................................................................... 39
4 Changing Passwords 41
5 Viewing Site Status Information 43
6 Viewing Events 49
6.1 Event Log ............................................................................................ 49
6.2 Event Log Structures .......................................................................... 50
6.3 Event ID Tag ....................................................................................... 51
6.4 Event-triggered Archives and Accumulator Resets ............................ 53
6.5 Period End Events .............................................................................. 54
6.6 Loggable Events ................................................................................. 55
6.7 Event Class 0: Special Events ............................................................ 57
6.8 Event Class 1: Site Datum Point Events ............................................ 58
6.9 Event Class 2: Meter Datum Point Events ......................................... 59
6.10 Event Class 3: Stream Datum Point Events ....................................... 62
6.11 Event Class 4: Prover Datum Point Events ........................................ 64
6.12 Event Class 7: Transmitter Calibration and Verification ..................... 67
6.13 Subgroup coding and values, Group 0, Session action recorded: ..... 67
6.14 Subgroup coding and values, Group 1, Session state change: ......... 68
6.15 "Rkv" Notes ......................................................................................... 69
6.16 Event Priority and a “Locked” Log ...................................................... 70
6.17 Event Numbers and Event Log Download .......................................... 71
6.18 Event Log Download ........................................................................... 73
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7 Creating Alarm Logs 77
8 Checking Meter Alarms on a PLC 79
9 Transmitter Calibration 81
9.1 Temperature Offset ............................................................................. 82
9.2 Meter Verification ................................................................................ 84
9.3 Meter Calibration ................................................................................ 84
9.3.1 Performing Verification and Calibration .............................................. 84
9.4 Temperature Offset ............................................................................. 88
9.5 Multivariable Transmitters ................................................................... 89
9.5.1 Calibrating MVT Example ................................................................... 89
9.6 PLC Mediation .................................................................................... 91
9.6.1 Setting Process Input Options for PLC Mediation .............................. 91
9.6.2 Using PLC Mediation .......................................................................... 93
10 Meter Proving 95
10.1 Prover Configuration ........................................................................... 96
10.1.1 Prover Type ........................................................................................ 96
10.1.2 Prover Options .................................................................................. 101
10.1.3 Run Counts ....................................................................................... 102
10.1.4 Run Input Setup ................................................................................ 102
10.1.5 Prover Characteristics ...................................................................... 103
10.2 Meter Proving Process ..................................................................... 105
10.2.1 Initial Requirements .......................................................................... 107
10.2.2 Meter Proving Alarms ....................................................................... 108
10.2.3 Prover Operation (Performing a Prove) ............................................ 111
10.3 Meter Proving Reports ...................................................................... 116
10.4 Protected Meter Proving Data in the Input Register Bank ................ 118
10.4.1 Prove Results ................................................................................... 118
10.4.2 Meter Previous Prove Summary ....................................................... 119
10.4.3 Prover Temperature .......................................................................... 119
11 Meter Monitor 121
12 Viewing Checksum Alarms 131
13 Modbus Communication Reference 133
13.1 Serial Port Communication Parameters ........................................... 134
13.2 Port Options ...................................................................................... 135
13.3 Modbus Master ................................................................................. 136
14 Primary and Virtual Slaves and Modbus Addressing 138
14.1 Modbus Address Space .................................................................... 138
14.1.1 Accessing the Data ........................................................................... 139
14.2 Primary Slave ................................................................................... 139
14.2.1 Modbus Address References ........................................................... 140
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14.2.2 Modbus Address Examples .............................................................. 140
14.2.3 Meter-relative Data ........................................................................... 140
14.2.4 Scratchpad ........................................................................................ 141
14.3 Virtual Slave ...................................................................................... 142
14.3.1 Virtual Slave Example Application .................................................... 142
14.4 Virtual Slave Addressing Collisions .................................................. 146
14.5 Modbus Pass-Through ..................................................................... 147
14.6 Disabling Pass-Through ................................................................... 149
15 ControlLogix Ladder Logic Details 150
15.1 Enable Status.................................................................................... 150
15.2 Enable/Disable Meter ....................................................................... 151
15.3 Wallclock ........................................................................................... 152
15.4 Meter Profile ...................................................................................... 153
15.5 Meter Process Variables ................................................................... 154
16 CompactLogix Ladder Logic Details 156
16.1 Enable Status.................................................................................... 156
16.2 Enable/Disable Meter ....................................................................... 157
16.3 Wallclock ........................................................................................... 158
16.4 Meter Profile ...................................................................................... 159
16.5 Meter Process Variables ................................................................... 160
17 Importing UDTs 163
17.1 Backplane-Return Configuration....................................................... 163
17.1.1 Importing a Backplane-Return UDT ................................................. 164
17.1.2 Copying the Backplane-Return data ................................................. 164
17.1.3 Viewing Process Input and Component Analysis Data .................... 164
17.2 Archive Configuration ....................................................................... 165
17.2.1 Importing an Archive Configuration UDT .......................................... 165
17.2.2 Copying the Archive Data ................................................................. 165
17.2.3 Viewing Archive Data ........................................................................ 166
18 Molar Analysis (For Gas Product Only) 167
19 Site Status on PLC 171
19.1 Modbus Master ................................................................................. 172
19.2 Modbus Pass-Through ..................................................................... 176
19.3 Modbus Gateway .............................................................................. 177
20 Diagnostics and Troubleshooting (MVI56E-AFC) 187
20.1 MVI56E-AFC User LED & Alarm Info ............................................... 187
20.2 NVRAM LEDs ................................................................................... 188
20.3 Meter Alarms ..................................................................................... 188
20.4 Checksum Alarms ............................................................................. 190
20.5 Events ............................................................................................... 190
20.6 Audit Scan ......................................................................................... 191
21.1 Retrieving the Data ........................................................................... 196
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21.2 Viewing Data Values ......................................................................... 197
21.2.1 Implementation ................................................................................. 212
21.3 Accumulator Projection ..................................................................... 213
21.3.1 Projection Periods ............................................................................. 213
22 Daily and Monthly Formula Calculations 215
23 Diagnostics and Troubleshooting 216
23.1 MVI56E-AFC LEDs & Alarm Info ...................................................... 216
23.1.1 NVRAM LEDs ................................................................................... 217
23.2 MVI69E-AFC LEDs ........................................................................... 217
24 Configuration File Management Reference 218
24.1 Loading an Existing Project .............................................................. 218
24.2 Printing the Configuration Report ..................................................... 218
24.3 Resetting Configuration Parameters ................................................ 219
24.4 Verifying Correct Operation .............................................................. 219
25 Gas Component Analysis (Molar Analysis) Configuration 221
25.1 Component Analysis (Molar Analysis) Dialog Box ........................... 221
25.2 Normalization Error Tolerance .......................................................... 223
25.3 Transferring the Analysis .................................................................. 223
26 Meter Calculation Options 225
27 General Reference 229
27.1 General Specifications ...................................................................... 229
27.1.1 Online Communication & Configuration ........................................... 230
27.1.2 Reports ............................................................................................. 230
27.1.3 Modbus Interface .............................................................................. 230
27.1.4 Configurable Options ........................................................................ 230
27.1.5 Hardware Specifications (MVI56E-AFC) .......................................... 231
27.1.6 Hardware Specifications (MVI69E-AFC) .......................................... 231
27.2 Measurement Compliance Standards .............................................. 232
28 Basic Metering According to Meter type 235
28.1 Orifice (Include V-cone): Uses AGA3 (2012) / ISO 5167 ................. 235
28.2 Pulse: Both Gas and Liquid .............................................................. 235
28.3 Correction Factors According to Product Phase .............................. 235
28.3.1 Gas ................................................................................................... 235
28.3.2 Liquid ................................................................................................ 235
28.4 Gas Pulse Measurement .................................................................. 236
28.5 Water Content of Liquids .................................................................. 236
28.6 Non-Standard Reference Conditions ................................................ 236
28.7 Archiving and Event Log ................................................................... 237
28.8 Liquid Correction Factor Details ....................................................... 237
28.9 Compressibility Factor F ................................................................... 237
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29 Configurable Archive Registers 239
29.1 Archive Data Format ......................................................................... 239
29.2 Timestamp Date and Time Format ................................................... 239
29.3 Pre-defined Header .......................................................................... 239
30 Archive Configuration 240
30.1 Archive Overview .............................................................................. 240
30.2 Archive Generation ........................................................................... 241
30.3 Archive Types ................................................................................... 241
30.4 Archive Order .................................................................................... 242
30.5 Archive Options................................................................................. 244
30.6 Archive Locations ............................................................................. 245
30.7 Editing the Archive Structure ............................................................ 246
30.7.1 User-Specified Archivables ............................................................... 247
30.8 Retrieving Archives ........................................................................... 250
30.9 Archive Reports ................................................................................ 252
30.10 Meter Archive .................................................................................... 254
30.11 Common Addressing Primary & Virtual Slaves ................................ 257
31 Modbus Port Configuration 261
32 Product Group Standards 263
33 Important Information About Bogus IPs 265
34 Cable Connections 267
34.1 RS-232 Application Port(s) ............................................................... 267
34.2 RS-422 Application Port(s) ............................................................... 270
34.3 RS-485 Application Port(s) ............................................................... 270
34.4 DB9 to RJ45 Adaptor (Cable 14) ...................................................... 271
35 Support, Service & Warranty 273
35.1 Contacting Technical Support ........................................................... 273
35.2 Warranty Information ........................................................................ 273
Index 274
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1 Introduction
Note: This guide assumes you have already configured your module using the AFC Setup and
Configuration Guide. This guide does not contain initial setup information.
1.1 What you need to know about the AFC modules
ProSoft Technology’s in-chassis flow computer solutions allow you to monitor
gas and liquid meters for flow rates, accumulator values, and other calculation
results. All alarm data is displayed on our configuration screens.
This solution eliminates the need for multiple RTUs and standalone flow
computers for a multiple well pad application. This solution reduces support and
maintenance costs as well as helping to decrease your capital spend. This
simplified solution allows you to optimize your resources.
Since this flow computer sits in a ControlLogix/CompactLogix system, you can
take advantage of Rockwell Automation’s distributed I/O capability and ProSoft
Technology’s wireless radios to greatly reduce your wiring to your transmitters
and I/O devices.
The AFC modules have two serial communication ports and one Ethernet port for
Modbus communications, allowing easy access by a remote Modbus device. The
module supports Modbus TCP/IP and operates as a Modbus slave or master
device.
The Modbus database can be accessed by a Modbus Master device and by the
processor (using the Modbus Gateway Function).
The EAFC Manager software is used for easy meter configuration and
application monitoring.
For Pulse meter applications, the pulse count and pulse frequency values are
typically transmitted through high-speed counter modules in the rack.
The module performs the flow calculation based on the values transferred
through the backplane. The calculation results can be read to the processor or
polled from a remote Modbus master unit connected to one of the communication
ports.
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The following graphic provides a sample application where input data is
transferred from the transmitters to analog input cards on the Rockwell
Automation rack. The values are transferred from the processor to the module.
1.2 EAFC Manager Software Requirements
The following system requirements are the recommended minimum
specifications to successfully install and run EAFC Manager software:
1 GHz or faster 32-bit (x86) or 64-bit (x64) processor
1 GB RAM (32-bit) or 2 GB RAM (64-bit)
16 GB available hard drive space (32-bit) or 20 GB (64-bit)
Assigned IP address
Available Ethernet port, Serial port (COM port) or USB to Serial adapter cable
with necessary drivers, required for communication between EAFC Manager
software and the AFC module.
DB9 adapter cable (included with module), required for connection between
PC serial port and AFC module.
An Ethernet cable required for connections between a PC port and the
Ethernet port of the AFC module.
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2 Configuring an Operator Database
1 Navigate to ON-LINE > OPERATOR DATABASE.
2 The Operator Database Management page opens.
The initial page displays two buttons:
CONNECT AS ADMINISTRATOR Allows you to perform any system-wide
function.
CONNECT AS LISTER A Lister only performs read functions of the
Operator Database.
3 Click CONNECT AS ADMINISTRATOR.
You must log into the module with “Administrator” privileges in order to
accomplish this feature. The default Administrator Operator password is 0.
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4 The Operator Database Management page opens.
This page contains three tabs:
Operators
Roles
Authorization Defaults
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2.1 Operators Tab
The Operators tab allows you to add operators, each with different roles and
privileges. There are three special Operators defined in the system:
EAFC This represents the AFC module. This operator is always logged
in and its record cannot be changed. Its purpose is to supply its number
for inclusion in persistent records made as a consequence of actions
initiated by the module’s firmware such as Event Log records. This
operator cannot be logged in via an external communication channel.
(Backplane) The represents the backplane interface between the
module and the PLC/PAC processor. This operator is always logged in
and its record cannot be changed. Its purpose is to supply operator
information for actions initiated by, or managed by the processor. For
example, running a transmitter calibration session via the process from
and HMI or supplying its operator number for Event Log records created
as a result of Modbus gateway transactions. This operator cannot be
logged in via an external communication channel.
Default Administrator This record is available during cold start for
logging into the module. This operator cannot be deleted, and editing is
limited to its Lockout flag and its Password. The default administrator
password is 0.
These records all have Administrator privilege, so actions initiated by the
corresponding operator have full authority to exercise all EAFC Manager
functionality.
Note: Be sure to either (a) change the default administrator operator default password to a value
between 1 and 65535, or (b) setup an alternate operator with administrator privileges and lock out
(disable) the Default Administrator Operator.
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The following table describes each parameter.
Parameter
Description
Number
This is the operator number. The operator number for the default
administrator is always 3.
Tag
Tag assigned to this operator. May be used as a login name.
Lk
Lockout flag. If set, this operator cannot log into the module.
Privileges
Privileges assigned to this operator based on roles.
Roles
Inherited roles assigned to this operator.
PW
This is a password assigned to the operator. This column will only be blank
or contain “zero”. Zero acts as a wildcard and if set, a user can gain access
using any password at all. This is used in exceptional cases and should be
avoided unless absolutely necessary.
Name
This can be the name of the operator or the name of a an operation.
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Adding an Operator
Make sure you are logged in as Administrator.
Note: These windows and functions are only available if logged in as Administrator. If logged in as
“Lister”, similar windows are presented, but with much less detail and severely reduced
functionality. If your login privileges don’t include Administrator or Lister, this interface is
inaccessible to you.
Step
Description
1
The Add new operator dialog opens:
2
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Step
Description
3
This is an alternative means of locating a record in the database. It
functions the same as a user ID.
4
This identifies the operator, typically the name of the operator. It
could also be a definition of a set of privileges.
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Step
Description
5
6
In this example, we’ll assign the Meter Proving privilege to this
operator.
7
8
See Adding Inherited Roles below.
9
This is a password supplied by an administrator that logs in an
operator under his or her ID. It is any number between 0 and 65535.
Value 0 should be avoided except in exceptional cases.
If the password is changed, check this box to write the updated
password to the database.
10
This saves the Operator record.
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Adding inherited roles
1 Click within the Inherited Roles field to open the Inherited Roles dialog box.
This dialog lists roles (containing associated privileges) that may be assigned to
an operator. For example, Role #2 contains troubleshooting privileges. If you
select this role, all privileges associated with this role are assigned to this
operator.
Note: Privileges assigned to different roles are defined using the Roles tab functionality. For
information on defining roles, see page 22.
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2 Select the inherited role and click OK.
Once complete, the operator has the privileges originally assigned, but also has
any privileges connected to the selected role.
The following shows an example of the originally assigned privilege (meter
proving), along with the other privileges that are a part of Role #2. You can view
all current operator privileges by:
Clicking on the Privileges field
Clicking on the RESOLVE PRIVILEGES button.
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Locking out an Operator
Editing an Operator
From the Operator Database Management page….
1 Click the Operator tab.
2 Highlight the operator’s record.
3 Click the EDIT button.
4 Make the appropriate changes or updates.
5 Click OK when done.
Deleting an Operator
From the Operator Database Management page….
1 Click on the Operator tab.
2 Highlight the operator’s record.
3 Click the DELETE button.
4 Click YES at the confirmation prompt.
Generating an Operator Report
1 From within the Operator Database Management page…
2 Click on the OPERATOR tab.
3 Click on the REPORT button.
4 Name your file and specify a directory.
5 Click OK.
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ProSoft Technology MVI69E-AFC Reference guide

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Reference guide
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