FOAMit FI-30N User manual

Brand
FOAMit
Model
FI-30N
Type
User manual
USER
MANUAL
MODEL NUMBER:
FI-30N
FI-30NK
FI-30NV
FI-30N-ST
FI-30NK-ST
FI-30NV-ST
AND RELATED UNITS
30 Gallon Air Operated Portable Foam
Equipment
English (Original Instrucons)
Page 2 of 6 | 10212015
User Manual: Rotomolded Portable Foam Units | English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Model No.: FI-30N, FI-30NK, FI-30NV, FI-30N-ST, FI-30NK-ST, FI-30NV-ST
Read this manual completely and understand the
machine before operang or servicing it.
• Alwayswearprotecveclothing,gloves,andeyewear
whileoperangorservicingunit.
• Avoidcontactofcleaningagentwithskinandeyes.If
contactoccurs,seeSafetyDataSheet(SDS)forfurther
rstaidmeasures.
• Followsafetyinstruconsofchemicalmanufacturer
(SDS).
• Neverpointthedischargewandatanyone.
• Incomingairpressurecannotexceed100psi(7bar).
• Aereachuse,relieveallremainingpressureinthe
systembyunpluggingtheairlinefromtheunitand
openingthedischargeballvalvetopreventaccidental
discharge.
• Aerrelievingthepressurefromtheunit,storetheunit
withtheballvalveintheclosedposion.
• Besuretoushtheunitwithfreshwaterfor5minutes
whenswitchingfromanalkalinetoanacidoranacidto
analkaline.
• Donotexceedauidtemperatureof100˚F(37˚C).
• Onlyusecleananddryair.Airmustbelteredandfree
ofmoistureorpumplifewillbediminished.Ifneeded,
installanairdryerbeforeunit.
• Donotuseairlubricatorbeforetheunit.
PROTECT THE ENVIRONMENT
Pleasedisposeofpackagingmaterials,oldmachine
components,andhazardousuidsinanenvironmentallysafe
wayaccordingtolocalwastedisposalregulaons.
Alwaysremembertorecycle.
*Specicaonsandpartsaresubjecttochangewithoutnoce.
WARNING Specicaons:
Hose............30feetreinforcedhose,3/4inchinsidediameter
(9metersreinforcedhose,19mminsidediameter)
FoamOutput....................................20to45gallons/minute
(75to170liters/minute)
FoamDistances...............................25to30feet(7to9meters)
LiquidTemperature........................40˚Fto100˚F(4.4˚Cto37˚C)
NoiseLevel......................................Maximum87dB
DischargeWandVibraonLevel…..Maximum2.5m/s²
Dimensions:
Length.......................................31in(787mm)approximately
Width........................................21in(533mm)approximately
Height.......................................37in(940mm)approximately
Weight,includingdischargehoseandwand:
(Empty)................................59lbs(27kg)approximately
(Full)......................................307lbs(139kg)approximately
Requirements:
CompressedAirPressureRequirements:Airregulator(R25)is
factorysetat50psi(3.4bar).Operangrangeis40to80psi(3
to5bar)with5to10CFM(141.64to283.30l/min).
Chemicalrequirements:followallinstruconsfromchemical
manufacturer.
Air Operated Double Diaphragm Pump Models Oered:
P56:PolypropylenebodywithSantoprenediaphragm
P56V:PolypropylenebodywithVitondiaphragm
P56K:PolypropylenebodywithKalrezdiaphragm
Acceptable Products:
Alkalinecleaners,Causccleaners,Sanizers,andAcids
*D-LimonenemayonlybeusedwithKalrezpump
*ChlorinemayonlybeusedwithVitonorKalrezpump
DO NOT USE: All hydrocarbons
Page3of6|10212015
User Manual: Rotomolded Portable Foam Units | English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Model No.: FI-30N, FI-30NK, FI-30NV, FI-30N-ST, FI-30NK-ST, FI-30NV-ST
Operaon Instrucons:
1. Followallinstruconsfromchemicalmanufacturer.
Fillthetankwithwaterandtheadvisedpercentageof
chemicalconcentrate.
2. Withballvalve(HV60)intheclosedposion,pluganair
lineintotheairng(AP25).
3. Slowlyopentheballvalve(HV60)completely.
4. Adjusttheneedlevalve(NV14Y)todesiredwetnessor
drynessoffoamfollowingthestepsbelow:
a. Closeneedlevalvecompletelyinclockwisedirecon.
b. Openneedlevalveincounter-clockwisedirecon3
completeturns.
c. Connuetoopenvalvein¼turnincrementsallowing30
secondsbetweenadjustmentsunlproperconsistency
offoamisachieved.
Aer Use Instrucons:
1. Flushtheunitwithfreshwaterfor5minutes.
2. Disconnecttheairlinefromtheairng(AP25)and
relieveanyremainingpressureinthesystembyopening
thedischargeballvalve(HV60).
3. Closetheballvalve(HV60)aerallpressurehasbeen
relievedfromthesystem.
Maintenance Instrucons:
Tokeepyourportabletankfoameroperangproperly,
periodicallyperformthefollowingmaintenanceprocedures:
• Checktheairpump(P56/P56K/P56V)forwearandleaks.
• Inspecthosesforleaksorexcessivewear.Makesureall
hoseclampsareingoodcondionandproperlysecured.
• Replacelter(AFR25)inregulator(R25)asneeded.
• Checkthesucontubeandscreenfordebrisandcleanas
needed.
• Draincompressortankonaregularbasistoensureproper
operaonofpump.
Troubleshoong Instrucons:
• Checktoensurethedischargehoseisuncoiledproperly,
andthattherearenokinksthatcouldobstructuidow.
• Checkairregulatorbowl(ABR25)fordebrissuchas
water,oil,orrustparcles.Cleanbyunthreadingtheair
regulatorbowlfromtheairregulator(R25).
• Ifneedlevalve(NV14Y)valveisopentoofar,thepump
(P56/P56K/P56V)willcycleimproperlyduetolackofair
pressure.Ifthisoccurs,resetneedlevalveasdescribedin
OperaonInstrucon#4.
• Makesureproperfoamingchemicalandconcentraonis
beingused.
• Ifairpassesthroughthepump(P56/P56K/P56V)without
cycling,thepumpneedstobereplaced.
• Iffoamsoluonbacksupintoairregulatorbowl(ABR25),
thecheckvalve(CV38)needstobereplaced.
• Iffoamcomesoutwet,nomaerwheretheneedlevalve
(NV14Y)isposioned,thecheckvalve(CV38)mayneedto
bereplaced.
• Checkforproperairpressureonairgauge(AG100).Air
regulator(R25)isfactorysetat50psi(3.4bar).Operang
rangeis40to80psi(3to5bar)with5to10CFM(141.64
to283.30l/min)
• Iftheunitfoamsatareducedpressure:
o Checktheaircompressorsupplyingtheunit.Ifthe
pressureislessthan40psi,turnthefoamunito
unlthecompressorcancatchup.
o Iftheairsupplyis50psi(4.14bar)orabove,check
theAG100,whichshouldreadnear50psi(4.14bar).
IftheAG100ismoreorlessthan50psi(4.14bar),
adjustthepressurebyturningtheknobonthetopof
theairregulator(R25).
o Ifbothoftheaboveareokay,thestainlesssteel
mixingmesh(SS-MESH)couldbeplugged.Remove
andcleanitbyfollowingtheinstruconsbelow:
1. Besurethefoamunitisnotpluggedintoanair
supplyandbesuretorelieveallstoredpressure
intheunitbyhavingtheballvalve(HV60)inthe
openposion.
2. Removethestainlessadaptor(HBSS1234)from
theteeng(SST12HB38).
3. Removethescreenandthemixingmeshfrom
insidetheteeng(SST12HB38).
4. Cleananyparclesfromthemixingmeshand
thescreen.
5. Replacethemixingmeshandthenthescreen
intothebackoftheteeandscrewthestainless
adaptorbackintothetee.Itisrecommended
touseapipethreadsealantwhenreinstalling
thestainlessadaptorbackintotheteeng
(SST12HB38).Ifthemixingmeshhasalotof
foreignparclesinit,makesurethestrainer
(STR38-IL)issllinplace.
• Checkforpluggedstrainer(STR38-IL).Replacestrainerif
necessary.Strainermustbeused.
Page4of6|10212015
User Manual: Rotomolded Portable Foam Units | English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Model No.: FI-30N, FI-30NK, FI-30NV, FI-30N-ST, FI-30NK-ST, FI-30NV-ST
SSP12
AS1-VS
CST5SS-L
DP-A
DFP7
(see parts list
for color opons)
SSAXLE20.5
FWAX15
FI-30N-HNDL
TANK-30N
W15
CST5SS
FWAX15
PVCV34FM
FW38X78
COT
AHB-3816
TANK ASSEMBLY
ITEM NUMBER: TANK-30N-A
HBSS1234
H34B-H
(Available per .)
SSC34
HOSE AND WAND ASSEMBLY
ITEM NUMBER: SSWA38-HA30
HBSS1234 HHSB1238 W387HV60
ZEROTIPFOAMWANDASSEMBLY
ITEMNUMBER:SSWA38
30(9m)HOSEASSEMBLY
ITEMNUMBER:H34-30
HBSS1234 SN1212HV60 PW10 ST80200
FAN TIP FOAM WAND ASSEMBLY
ITEM NUMBER: PWA34-ST
AKSS34
ANTI-KINK SPRING ASSEMBLY
ITEM NUMBER: AKSS34
Page 5 of 6 | 10212015
User Manual: Rotomolded Portable Foam Units | English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Model No.: FI-30N, FI-30NK, FI-30NV, FI-30N-ST, FI-30NK-ST, FI-30NV-ST
NV14Y
FWP12
SSA14
AP25
HBSS1234
PLATE ASSEMBLY
ITEM NUMBER (Santoprenepump): PA-PF34
ITEM NUMBER (Kalrezpump): PA-PF34K
ITEM NUMBER (Vitonpump): PA-PF34V
P56-BRKT-SCREW
HBSSEL1438
NV14Y
HBSS1438
SSC38EC14-2
SSC38
P56, P56K, or P56V
HBSSEL1814
P56-BRKT
R25
SST12HB38
HBSSEL1438
AG100
CV38
Plate - Inside View
Plate - Back View
HHPB3414
STR38-IL
HBSSEL1438
SSC38
BPS-58SO
PVCV34FM
BPS-58SO
OPTIONAL COMPONENTS
WATERSEPARATOR
ITEMNUMBER:WS-20CFM
30(9m)AIRHOSEASSEMBLY
ITEMNUMBER:AH30
Page 6 of 6 | 10212015
User Manual: Rotomolded Portable Foam Units | English
READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
Model No.: FI-30N, FI-30NK, FI-30NV, FI-30N-ST, FI-30NK-ST, FI-30NV-ST
ITEM NUMBER DESCRIPTION
AG100 1.5inDRYMODEL20DUALSCALEGAUGE
AHB-3816 ALLENHEADBOLT3/8-16
AKSS34 SSANTI-KINKSPRINGFOR3/4INCHHOSE
AP25 PLUG1/4NPTMAIRFITTING-BRASS
AS1-VS 1/4-20X1/2PHILTRUSSMACHSCREW19-8W/516
ORANGEVIBRASEALPATCH
AW516 5/16LONGARMHEXKEYHARD#519011
B8X58 8X5/8inchSTAINLESSSTEELSHEETMETALSCREW
BPS-58SO BackPanelScrew-5/8inchwithStandO
COT 1/8X1COTTERPIN18-8S/S
CST5SS 5inS.S.SWIVELCASTERWITH4INWHEEL
CST5SS-L 5inS.S.SWIVELCASTERWITH4INWHEELANDLOCK
CV38 PVCCHECKVALVE3/8BARBS-SSSPRING
DFP7 7INCHHINGEDCAPINCLUDESLIDFLANGEANDHINGE
PIN
DFP7-C 7INCHDRAINCAPPOLYPROBLACK
DFP7-F 7INCHTANKLIDFLANGEPOLYPRO
DFP7-PIN HINGEPINFOR7INCHFILLCAPANDFLANGE
DFP7-C-BL 7INCHFILLCAPPOLYPROBLUEPANTONE
DFP7-C-GN 7INCHFILLCAPPOLYPROGREENPANTONE
DFP7-C-RD 7INCHFILLCAPPOLYPROREDPANTONE
DFP7-C-YL 7INCHFILLCAPPOLYPROYELLOWPANTONE
DP-A DRAINPLUGASSEMBLYFORTANK-10NTANK-20N
DP FRONTDRAINPLUGFORPORTABLEUNITPOLYPRO
DP-G FKMSQUARECUTDRAINPLUGGASKET
DP-INSERT 304STAINLESSDRAINPLUGINSERT
EC14-2 OETIKERCLAMP13.8
EC75 OETIKERCLAMP-12/04/07
F34SS-L SSCRIPMFERRULE1.90inchesX1.5inchesLONG
F38SS STAINLESS3/8INCHFERRULE
FACI14 FEMALECOUPLER-1/4inNPTF
FW38X78 FLATWASHER3/8X7/8X13/32X.050
FWAX15 FLATAXLEWASHER
FWP12 7/8IDX1.5ODX0.05THKSSFW
FWP14 C-8161/2inSSWASHER
H14B-H 1/4INCHBLUEHOSE-Availableper.
H34B-H 3/4INCHBLUEHOSE-Availableper.
H38B-H 3/8INCHBLUEHOSE-Availableper.
HBBF1438 BRASS1/4inFPTX3/8inHOSEBARB
HBSS1234 STAINLESSHOSEBARB1/2X3/4
HBSS1438 STAINLESSHOSEBARB1/4MPTX3/8BARB
HBSSEL1438 STAINLESSHOSEBARBELBOW1/4INCHNPTX3/8HOSE
BARB
HBSSEL1814 304STAINLESSELBOW1/8INCHNPTX1/4INCHHOSE
BARB
HHPB3414 HEXHEADPOLYREDUCERBUSHING3/4X1/4
HHSB1238 HEXHEADS.S.REDUCERBUSHING1/2inX3/8
HV60 1/2inSTAINLESSBALLVALVE-w/WELDEDNUT
NV14Y FLOWCONTROLVALVE-INCLUDESBLACKKNOB
NV14Y-HNDL KNOBFOR2839-1/4NEEDLEVALVE
P56 5700SANTOPUMP
P56K 5700PUMPWITHKALREZSEALS
P56V FLOJETG57PUMPWITHVITON
20756103B PolyproG57AirPortxHBStraight,w/Vitono-ring
HB14P 1/4inBRASSHBAIRFITTING/G57/P56
HB5638 HOSEBARBFORP56PUMP
HB5638K HOSEBARBFORP56KPUMP
HB5638V HOSEBARBFORP56VPUMP
P56-BRKT PUMPBRACKET-STAINLESSSTEEL
P56-BRKT-SCREW HILOSCREWFORRETAININGP56-BRKT
PLPF PORTABLEFOAMERBACKPLATEW/HINGEANDHOLES
PLPF-PIN 302STAINLESSPORTABLEPLATEHINGEPIN
PVCV34FM PVCVALVE3/4inFPTX3/4inMPT
PW10 3/4inBLACKPOLYPROX10in-FPTBE-SCH.80
R25 AIRREGULATORINCLUDESAIRFILTERANDBOWL
AFR25 AIRFILTERforR25
ABR25 METALAIRBOWLforR25
S142058-VS 1/4-20X5/8PHILTRUSSMACHINESCREW18-8W/#516
VIBRASEALORANGEPATCH
S5161812 5/16-18x1/2PhilPan18-8
SN1212 1/2inHEXSTAINLESSSTEELNIPPLE
SSA14 SS304MALE/FEMALEADAPTOR1/4NPTX1/4NPT
SSAXLE20.5 STAINLESSSTEELAXLE20.5INCHESLONGBY5/8INCHIN
DIAMETERDRILLEDANDBEVELED
SSC34 WORMGEARCLAMP,S/S(.75-1.25)
SSC38 WORMGEARCLAMP,S/S(.25-.63)
SS-MESH STAINLESSSTEELMESHWITHSSSTFORREPLACEMENT
SSST SCREENDISC.687DIA.10X10MESH@.020DIA.
SSP12 STAINLESSSTEELAXLEPLATE-2.5inchX1inch-2HOLE
ST80200 VEEJETNOZZLE,BRASS80200
SST12HB38 STAINLESSTEECOMBO1/2inFPTX3/8inBARBWITH
SSSTANDS.S.MESH
STR38-IL INLINESTRAINER3/8BARB20MESH304STAINLESS
EDPMGSKT
TANK-30N ROTOMOLDED30GALLONUNITW/HANDLE
TANK-30N-HNDL REPLACEMENTHANDLEFORTANK-30N
TW916 1/2INTTOOTHL/W410SS
W15 NONMARKINGWHEELFORPORTABLEUNITS
W387 S.S.304SPRAYWAND3/8inMPTX7inLONG-THREAD
ONONEEND
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FOAMit FI-30N User manual

Brand
FOAMit
Model
FI-30N
Type
User manual
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