Control panel for 24 V gearmotors
ZLX24MA ZLX24MR
INSTALLATION MANUAL
FA01960-EN
EN English
Page 2 - Manual FA01960-EN - 04/2023 - © CAME S.p.A. - The contents of this manual may be changed at any time and without notice. - Translation of the original instructions
GENERAL PRECAUTIONS FOR INSTALLERS
Important safety instructions.
Please follow all of these instructions. Improper installation may cause
serious bodily harm.
Before continuing, please also read the general precautions for users.
Only use this product for its intended purpose. Any other use is hazardous. • The
manufacturer cannot be held liable for any damage caused by improper, unreasonable
or erroneous use. • This product has been designed to be assembled to partly
completed machinery and/or equipment so as to build machinery as regulated by
the Machinery Directive 2006/42/EC. • The fi nal installation must comply with the
Machinery Directive (2006/42/EC) and the European reference standards in force. •
The manufacturer declines any liability for using non-original products, which would
also void the warranty. • All operations indicated in this manual must be carried
out exclusively by skilled and qualifi ed personnel and in full compliance with the
regulations in force. • The device must be installed, wired, connected and tested
according to good professional practice, in compliance with the standards and laws
in force. • Make sure the mains power supply is disconnected during all installation
procedures. • All the components (e.g. actuators, photocells and sensitive edges)
needed for the fi nal installation to comply with the Machinery Directive (2006/42/
EC) and with the reference harmonised technical standards are specifi ed in the
general CAME product catalogue or on the website www.came.com. • Check that
the temperature ranges given are suitable for the installation site. • Make sure that
no direct jets of water can wet the product at the installation site (sprinklers, water
cleaners, etc.). • Make sure you have set up a suitable dual-pole cut-o device along
the power supply that is compliant with the installation rules. It should completely
cut o the power supply according to category III surcharge conditions. • Demarcate
the entire site properly to prevent unauthorised personnel from entering, especially
minors. • Use suitable protection to prevent any mechanical hazards due to persons
loitering within the operating range of the operator. • The electrical cables must
pass through special pipes, ducts and cable glands in order to guarantee adequate
protection against mechanical damage.
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• The electrical cables must not touch any parts that may overheat during use (such
as the motor and transformer). • Before installation, check that the guided part is
in good mechanical condition, and that it opens and closes correctly. • The product
cannot be used to automate any guided part that includes a pedestrian gate, unless
it can only be enabled when the pedestrian gate is secured. • Make sure that nobody
can become trapped between the guided and fi xed parts, when the guided part is set
in motion. If you are automating a pedestrian gate that moves horizontally, this can
be achieved if the corresponding distance is less than 8 mm. However, the distances
indicated below are su cient to avoid trapping the corresponding body parts:
- fi ngers, more than 25 mm;
- feet, more than 50 mm;
- head, more than 300 mm;
- for the entire body, more than 500 mm.
If you cannot achieve these distances, you will need to take suitable safety precautions.
• All fi xed controls must be clearly visible after installation, in a position that allows
the guided part to be directly visible, but far away from moving parts. In the case of
a hold-to-run control, this must be installed at a minimum height of 1.5 m from the
ground and must not be accessible to the public. • Where operated with a hold-to-
run control, install a STOP button to disconnect the main power supply to the operator,
to block movement of the guided part. • If not already present, apply a permanent
tag that describes how to use the manual release mechanism close to it. • Make
sure that the operator has been properly adjusted and that the safety and protection
devices and the manual release are working properly. • Before handing over to the
fi nal user, check that the system complies with the harmonised standards and the
essential requirements of the Machinery Directive (2006/42/EC). • Any residual risks
must be indicated clearly with proper signage a xed in visible areas, and explained
to end users. • Put the machine’s ID plate in a visible place when the installation is
complete. • If the power supply cable is damaged, it must be immediately replaced
by the manufacturer or by an authorised technical support service, or in any case,
by qualifi ed sta , to prevent any risk. • Keep this manual inside the technical folder
along with the manuals of all the other devices used for your automation system.
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• Make sure to hand over to the end user all the operating manuals of the products
that make up the fi nal machinery. • The product, in its original packaging supplied
by the manufacturer, must only be transported in a closed environment (railway
carriage, containers, closed vehicles). • If the product malfunctions, stop using it
and contact customer services at https://www.came.com/global/en/contact-us or via
the telephone number on the website. • The manufacture date is provided in the
production batch printed on the product label. If necessary, contact us at https://
www.came.com/global/en/contact-us. • The general conditions of sale are given in
the o cial CAME price lists.
DISMANTLING AND DISPOSAL
CAME S.p.A. employs an Environmental Management System at its premises. This system is certifi ed and compliant
with the UNI EN ISO 14001 standard to ensure that the environment is respected and safeguarded. Please continue
safeguarding the environment. At CAME we consider it one of the fundamentals of our operating and market strategies. Please
follow these brief disposal guidelines:
DISPOSING OF THE PACKAGING
The packaging materials (cardboard, plastic, etc.) can be disposed of easily as solid urban waste, separated for recycling.
Before dismantling and disposing of the product, please always check the local laws in force.
DISPOSE OF THE PRODUCT RESPONSIBLY.
DISPOSING OF THE PRODUCT
Our products are made of various materials. Most of these materials (aluminium, plastic, iron and electrical cables) are
classifi ed as solid urban waste. They can be separated for recycling and disposed of at authorised waste treatment plants.
Other components (electronic boards, transmitter batteries, etc.) may contain pollutants.
These must be removed and disposed of by an authorised waste disposal and recycling fi rm.
It is always advisable to check the specifi c laws that apply in your area.
DISPOSE OF THE PRODUCT RESPONSIBLY.
PRODUCT DATA AND INFORMATION
Key
This symbol shows which parts to read carefully.
This symbol shows which parts describe safety issues.
This symbol shows what to tell users.
The measurements, unless otherwise stated, are in millimetres.
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Description
801QA-0050
ZLX24MA - Multifunction control panel, with 230 VAC power supply, for 24 V swing gates with two leaves, with programming
display and signalling, safety device self-diagnostics, adaptive speed and torque technology, BUS CXN, 2 safety inputs and
memory space for up to 250 users.
801QA-0070
ZLX24MR - Multifunction control panel, with 120 VAC power supply, for 24 V swing gates with two leaves, with programming
display and signalling, safety device self-diagnostics, adaptive speed and torque technology, BUS CXN, 2 safety inputs and
memory space for up to 250 users.
Technical data
MODELS ZLX24MA ZLX24MR
Power supply (V - 50/60 Hz) 230 AC 120 AC
Motor power supply (V) 36 DC 36 DC
Board power supply (V) 26 AC 26 AC
Standby consumption (W) 33
Power (W) 360 360
Transformer thermal protection (°C) 120 120
Colour RAL 7040 RAL 7040
Operating temperature (°C) -20 ÷ +55 -20 ÷ +55
Storage temperature (°C)* -25 ÷ +70 -25 ÷ +70
Cycles/hour 20 20
Consecutive cycles 20 20
Protection rating (IP) 54 54
Insulation class II
Average life (cycles)** 100.000 100.000
(*) Before installing the product, keep it at room temperature where it has previously been stored or transported at a very
high or very low temperature.
(**) The average product life is a purely indicative estimate. It applies to compliant usage, installation and maintenance
conditions. It is also infl uenced by other factors, such as climatic and environmental conditions.
Fuse table
MODELS ZLX24MA ZLX24MR
Line fuse 3.15 A F 4 A F
Control-board fuse 1.6 A T 1.6 A T
Accessory fuse 1.6 A F 1.6 A F
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Description of parts
1 Line fuse
2 Power supply terminal board
3 Terminal board for connecting control devices
4 Terminal board for connecting the safety devices
5 Memory Roll card connector
6 Connector for CAME KEY
7 Display
8 Programming buttons
9 RSE card connector
10 RIO CONN card connector
11 Connector for plug-in radio frequency card (AF)
12 Earthing star point
13 Terminal board for CRP connection
14 Terminal board for connecting the antenna
15 Terminal board for BUS devices
16 Terminal boards for connecting micro limit switches and/
or encoders
17 Terminal board for connecting the gearmotor with
encoder or with slowdown switch and electric lock
18 Accessories fuse
19 Control board fuse
20 Terminal board for connecting the signalling devices
21 Terminal board for power supply to the control board
22 Transformer
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Optional accessories
23 RLB battery charger board (002RLB) 24 RGSM001 module (806SA-0010) 25 SMA module (009SMA)
Page 8 - Manual FA01960-EN - 04/2023 - © CAME S.p.A. - The contents of this manual may be changed at any time and without notice. - Translation of the original instructions
Size
178
125
204 132
195
254
273
==
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Cable types and minimum thicknesses
Cable length (m) up to 20 from 20 to 30
Power supply 230 V AC 3G x 1.5 mm² 3G x 2.5 mm²
24 V AC/DC fl ashing beacon 2 x 0.5 mm² 2 x 0.5 mm²
TX Photocells 2 x 0.5 mm² 2 x 0.5 mm²
RX photocells 4 x 0.5 mm² 4 x 0.5 mm²
12 V DC electric lock 2 x 1 mm² 2 x 1.5 mm²
Command and control devices *no. x 0.5 mm² *no. x 0.5 mm²
* no. = see product assembly instructions
Warning: the cable cross-section is indicative and varies according to the motor power and cable length.
When operating at 230 V and outdoors, use H05RN-F cables that are IEC 60245 (IEC 57) compliant; when
indoors, use H05VV-F cables that are IEC 60227 (IEC 53) compliant; For power supplies up to 48 V, use FROR 20-22
II cables compliant with standard EN 50267-2-1 (CEI).
To connect the antenna, use RG58 cable (up to 5 m).
To connect to the CRP, use a UTP CAT5 cable (up to 1,000 m long).
If the cable lengths di er from those specifi ed in the table, defi ne the cable cross-sections according to the
actual power draw of the connected devices and in line with regulation CEI EN 60204-1.
For multiple, sequential loads along the same line, recalculate the values in the table according to the actual
power draw and distances. For information on connecting products not covered in this manual, please see the
documentation accompanying the products themselves.
To connect the encoder, use a FRORPU 3 x 0.5 mm² cable or a cable supplied by CAME on request (item code
801XA-0020).
BUS cable table
We recommend using a FROR 2x1mm² cable, maximum length from the control board: 50 m.
Single branch length (m) max. 50 m
BUS cable 2 x 1 mm²
The total length of all branches can be a maximum of 150 m.
The cable cannot be shielded.
Page 10 - Manual FA01960-EN - 04/2023 - © CAME S.p.A. - The contents of this manual may be changed at any time and without notice. - Translation of the original instructions
INSTALLATION
Preparing the control panel
Page 11 - Manual FA01960-EN - 04/2023 - © CAME S.p.A. - The contents of this manual may be changed at any time and without notice. - Translation of the original instructions
Fastening the control panel
DIN rail
195
125
==
Standard
254
178
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ELECTRICAL CONNECTIONS
Preparing the electrical cables
Connect all wires and cables in compliance with the law.
Use cable glands to connect the devices to the control panel. One of these must be used exclusively for the
power supply cable.
Power supply
1 Connecting to the mains (230/120 V AC - 50/60 Hz)
F - Line fuse
L - Phase
N - Neutral
Earth
The strap used to fi x the cables is not supplied.
N
F
L
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2 Power supply output for accessories
The output normally delivers 26 V AC.
The output delivers 24 V DC (10+, 11-) when the batteries start operating, if they are installed.
3 Electric lock or electromagnets 12 V AC/DC - max 15 W.
10 11 E E3 5
M1 N1 ENC1 EB1+VB
R1 M2 N2 ENC2 EB2+VB
R2
Maximum capacity of contacts
The total power of the outputs listed below must not exceed the maximum output power [Accessories]
Device Output Power supply (V) Maximum power (W)
Accessories 10 - 11 26 AC 20
Additional light 10 - E3 26 AC 10
Flashing beacon 10 - E 26 AC 10
Operator status warning
light 10 - 5 26 AC 3
The outputs deliver 24 V DC when the batteries start operating, if they are installed.
Device Output Power supply (V) Power (W)
Auxiliary contact -- --
BUS CXN BUS 15 DC - -
Do not connect anything other than CAME BUS accessories.
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Gearmotors for swing operators
M1 =Gearmotor delayed while opening
M2 =Gearmotor delayed while closing
M1 M2
M2M1
Where there is only one gearmotor in the system, make the electrical connections on the gearmotor (M2).
Gearmotor with encoder
FC1 FA1 F
E1 -+
M
N
-
E
+
M
N
+
E
-
M1 N1 ENC1 EB1+VB
R1 M2 N2 ENC2 EB2+VB
R2
M1 M2
+ E2 -
FC2 FA2 F
FC2 FA2 F
E2 -+
FROG-A24E / FERNI / FERNI-V / F4024E / F4024EP
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N
M
ENC
N
M
ENC
M1 N1 ENC1 EB1+VB
R1 M2 N2 ENC2 EB2+VB
R2
M1 M2
ATS / AXO / FTX / FAST-70 / AMICO / AXI
N
M
E
N
M
E
M1 N1 ENC1 EB1+VB
R1 M2 N2 ENC2 EB2+VB
R2
M1 M2
STYLO-RME
N
M
EB
E
N
M
E
EB
M1 N1 ENC1 EB1+VB
R1 M2 N2 ENC2 EB2+VB
R2
M1 M2
STYLO-ME
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Gearmotors with slowdown switches
FC1 FA1 F FC2 FA2 F
M
NN
M
M1 N1 ENC1 EB1+VB
R1 M2 N2 ENC2 EB2+VB
R2
M1 M2
R
R
A3024N / A5024N
FC2 FA2 F
E2 -+
M
N
F
FA
FC
N
M
FC
FA
F
M1 N1 ENC1 EB1+VB
R1 M2 N2 ENC2 EB2+VB
R2
M1 M2
FC1 FA1 F
E1 -+
FROG-A24
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FC2 FA2 F
E2 -+
M
N
F
FA
RC
N
M
RC
FA
F
M1 N1 ENC1 EB1+VB
R1 M2 N2 ENC2 EB2+VB
R2
M1 M2
RR
FC1 FA1 F
E1 -+
F1024
Gearmotors without encoder
M
N
N
M
M1 N1 ENC1 EB1+VB
R1 M2 N2 ENC2 EB2+VB
R2
M1 M2
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Gearmotors for overhead operators
M1 and M2 are controlled as a pair and perform the same movements.
M2
M2
M1
Where there is only one gearmotor in the system, make the electrical connections on the gearmotor (M2).
FC1 FA1 F
E1 -+
+ E2 -
FC2 FA2 F
FC2 FA2 F
E2 -+
M
N
-
E
+
M
N
+
E
-
M1 N1 ENC1 EB1+VB
R1 M2 N2 ENC2 EB2+VB
R2
N.O.
M1 M2
EM4024
Ensure the [A1 - Motor type] function is set to 17 (EM4024).
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Devices with BUS CXN system
The CXN CAME system is a two-wire non-polarised communication BUS which allows you to connect up all compatible CAME
devices.
Connection to the BUS can be in a chain, star or mixed formation.
Once the system has been wired, and after having set the address on each device, the function of each accessory can be
confi gured on the control panel. This method allows you to confi gure the set-up immediately without having to do so later and
intervene directly on the accessories and system wiring.
The CXN BUS can support control devices, interfaces, photocells, safety devices, beacons and gateways at the same time.
Cabling
1 Chain connection
2 Star connection
3 Mixed connection
Cable type
We recommend using a FROR 2x1mm² cable, maximum length from the control board: 50 m.
Single branch length (m) max. 50 m
BUS cable 2 x 1 mm²
The total length of all branches can be a maximum of 150 m.
The cable cannot be shielded.
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Maximum number of devices that can be connected, by type
Type of device Maximum number of devices per type
Selectors 7
Photocell pairs 8
Interfaces 2
Flashing beacons 2
BUS CXN device consumption
Scan the QR code to access an interactive table showing consumption data, and calculate the
maximum number of BUS devices you can connect to the control panel.
BUS CXN device consumption is calculated in CXN units.
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