ESAB Cut Water Pump Troubleshooting instruction

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INTRODUCTION
The Cut Water Pump is intended to supply cut water to
the PT-15XL water injection torch. It may be used in
other applications where water requirements do not
exceed the pump capacity of 0.5 gpm @ 200 psig maxi-
mum delivery.
DESCRIPTION
The pump assembly consists of a base plate on which
are mounted the motor and relay. The pump is mounted
to the motor with a carbonator clamp. The relay Is
prewired with a 25-ft. power cable with a 115 VAC plug
and with a 25-ft. control cable and plug assembly with
an amphenol plug for connection to the ESP Plasma
System Flow Control. A positive displacement rotary
vane pump is mounted to the motor. The 1/2 Hp, 115/
230 VAC, 50/60 Hz motor is drip-proof and thermally
protected. The motor is supplied wired for 115 VAC.
SPECIFICATIONS
Motor - 115 V/230 V, 50/60 Hz, 1725/1425 RPM, 7.5A/
3.6A Capacity - .5 gpm @ 200 psig max. delivery pres-
sure.
Do NOT operate with delivery pressure set to more
than 220 psig. Do NOT operate for more than 2
minutes with no flow (with the pump dead-ended).
Do NOT operate for extended periods of time with
less then 0.2 gpm flow.
Adjusting delivery pressure: Remove acorn nut on
pump. Turn screw in to increase pressure. Turn screw
out to reduce pressure. Replace acorn nut.
Changing motor to 230 volt input: See Fig. 3. Change
wiring on motor terminal board as shown.
NOTE: Relay must be supplied with 115 VAC through
cable and plug assembly.
INSTRUCTIONS for
F-1 5-131
July, 1998
CUT WATER PUMP
Part Number 33772
TO
FLOW
CONTROL
MOTOR
WIRING
GND
GND STUD
(LOCATED
ON RELAY
BOX)
3
WHT
1
2
5
4
6
WHT
WHT
GRN
GRN
BLK
BLK
BLK
115
VA C
115
VAC
4
2
6
8
7
1
3
5
Be sure this information reaches the operator.
You can get extra copies through your supplier.
Fig. 1 - Wiring Diagram
Item Quantity Part No. Description
1 1 951269 Motor, Carb. 1/2 hp 115/230vac
2 1 951216 Pump, Carb. 1/2 gpm, 190psi
3 1 994027 Cable & Plug Ass’y, 25-ft.
4 1 97W48 Relay, DPDT, 120vac/25A
5 1 461107 Tee, Street 1/4-18NPT
6 2 10Z30 Connection, Air/Water
7 3 951283 Strain Relief, 1/2" nylon
8 1 978153 Gauge, 2", 0-400 psi
9 1 2017587 Plug, 2-cond. w/ground
10 25-ft. Cable, 16ga., 3-cond., 300V, C-5J0
11 1 21124 Check Valve
12 1 951068 Clamp, V-Band
13 1 598480 Cover, Dust Relay
Supplied
1 33127 Cut Water, Hose Assembly, 25-ft.
2 11N16 Connection “B” LH
F-15-131 7/98
Fig. 3 - Motor Terminal Board, Wiring for 115vac and 230vac
Fig. 2 - Replacement Parts - Cut Water Pump Assembly, 33772
MOTOR
WIRING
3
1
2
5
4
6
BRN
RED
WHT
GND
115
VAC
MOTOR
WIRING
3
1
2
5
4
6
WHT
RED
BLK
GND
230
VAC
BRN
2
8
5
6
10
(3)
7
4
3
(12”)
(25’)
9
10
1
6
11
12
A
A
VIEW A-A
13
BLK
/