Alpha FlexPoint AX Series PON Installation guide

Category
Rechargeable batteries
Type
Installation guide
FlexPoint AX: Residential and MDU UPS System for NID/NIU/ONTS
Installation Manual
Effective: April 2016
Safety Notes
Alpha considers customer safety and satisfaction its most important priority. To reduce the risk of injury or death and to
ensure continual safe operation of this product, certain information is presented differently in this manual. Alpha tries to
adhere to ANSI Z535 and encourages special attention and care to information presented in the following manner.
The following sections contain important safety information that must be followed during the installation and maintenance
of the equipment and batteries. Read all of the instructions before installing or operating the equipment, and save this
manual for future reference.
There may be multiple warnings associated with the call out. Example:
ATTENTION provides specic regulatory/code requirements that may affect the placement of equipment and /or
installation procedures.
ATTENTION:
NOTE provides additional information to help complete a specic task or procedure.
NOTE:
ELECTRICAL HAZARD WARNING provides electrical safety information to PREVENT
INJURY OR DEATH to the technician or user.
WARNING! ELECTRICAL HAZARD
FUMES HAZARD WARNING provides fumes safety information to PREVENT INJURY OR
DEATH to the technician or user.
WARNING! FUMES HAZARD
FIRE HAZARD WARNING provides ammability safety information to PREVENT INJURY OR
DEATH to the technician or user.
WARNING! FIRE HAZARD
This WARNING provides safety information for both Electrical AND Fire Hazards
WARNING! ELECTRICAL & FIRE HAZARD
CAUTION provides safety information intended to PREVENT DAMAGE to material or equipment.
CAUTION!
GENERAL HAZARD WARNING provides safety information to PREVENT INJURY OR
DEATH to the technician or user.
WARNING! GENERAL HAZARD
FlexPoint
TM
AX
Installation Manual
010-318-C0-007, Rev. J
Effective Date: April 2016
©
2016 by Alpha Technologies, Inc.
Disclaimer
Images contained in this manual are for illustrative purposes only. These images may not match your installation.
Operator is cautioned to review the drawings and illustrations contained in this manual before proceeding. If there are
questions regarding the safe operation of this powering system, please contact Alpha Technologies or your nearest
Alpha representative.
Alpha shall not be held liable for any damage or injury involving its enclosures, power supplies, generators, batteries
or other hardware if used or operated in any manner or subject to any condition not consistent with its intended
purpose or is installed or operated in an unapproved manner or improperly maintained.
Contact Information
Sales information and customer service in USA
(7AM to 5PM, Pacic Time):
Complete technical support in USA
(7AM to 5PM, Pacic Time or 24/7 emergency support):
Sales information and technical support in Canada:
Website:
1 800 863 3364
1 888 462 7487
www.alpha.com
1 800 322 5742
4 010-318-C0-007, Rev. J (04/2016)
Table of Contents
FlexPoint AX Safety Notes .................................................................................................................................. 5
1.0 Introduction .................................................................................................................................................... 8
2.0 Applications .................................................................................................................................................11
2.1 Outdoor Non-UPS Conguration .........................................................................................................11
2.2 Indoor to Outdoor Non-UPS Conguration ..........................................................................................11
2.3 Outdoor UPS Conguration ................................................................................................................ 12
2.4 Indoor to Outdoor UPS Conguration ................................................................................................ 12
3.0 Specications .............................................................................................................................................. 13
3.1 System Specications, Power Supply and Battery Box ...................................................................... 13
3.2 Safety Fuse Power-Ring Converter .................................................................................................... 14
3.3 Home Converter ................................................................................................................................. 15
3.4 7.2Ah and 17Ah Battery Modules ....................................................................................................... 16
4.0 Installation ................................................................................................................................................... 18
4.1 Installing the Power-Ring .................................................................................................................... 18
4.2 Installing the Safety Fuse Power-Ring Converter ............................................................................... 19
4.3 Installing the Home Converter ............................................................................................................ 20
4.4 Installing the Battery Module .............................................................................................................. 21
4.4.1 Installing the AX-12D-BBPS-17 ................................................................................................. 21
4.4.2 Installing the AX-12D-BBPS-7.2 ................................................................................................ 22
4.4.3 Battery Replacement / Maintenance .......................................................................................... 23
4.5 Component Interconnection ................................................................................................................ 24
4.5.1 Cable Input Wiring ..................................................................................................................... 24
4.5.2 Output Cable Wiring .................................................................................................................. 24
4.5.3 Alternate connection method for AX-12D BBPS-17 ................................................................... 25
5.0 Activation ................................................................................................................................................... 26
5.1 Activating the Safety Fuse Power-Ring Converter ............................................................................ 26
5.2 Activating the Home Converter ........................................................................................................... 27
5.3 System Runtime and Battery Charging ............................................................................................. 28
5.4 Battery Management ......................................................................................................................... 29
6.0 Frequently Asked Questions........................................................................................................................ 30
7.0 Glossary ................................................................................................................................................... 32
Figures & Tables
Fig. 4-1, Interior view, AX-12D-BBPS-17 .............................................................................................................................21
Fig. 4-2, Front and Rear view, AX-12D-BBPS-7.2 ...............................................................................................................22
Fig. 4-3, Input/Output Connection Points ............................................................................................................................24
Fig. 4-4, Inner Label, AX-12D-BBPS-7.2 .............................................................................................................................24
Table 4-1, Pin Out, Battery Module 7-pin connector ............................................................................................................24
Fig. 4-5, Rotating the Microboard ........................................................................................................................................25
Fig. 5-1, Power-Ring and BBPS Installation Components ..................................................................................................26
Table 5-1, LED Indications ...................................................................................................................................................27
Table 5-2, AX-12D-BBPS-7.2 UPS Runtimes as a function of Temperature and Load .......................................................28
Table 5-3, AX-12D-BBPS-17 UPS Runtimes as a function of Temperature and Load ........................................................28
Table 5-4, Battery Capacity Retention and Charging ..........................................................................................................29
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010-318-C0-007, Rev. J (04/2016)
Local codes and ordinances may differ depending on location. If there is any question regarding product installation
consult with local codes ofcers before proceeding.
ATTENTION:
Review the drawings and illustrations contained in this document before proceeding. If there are any questions regarding
the safe installation or operation of the system, contact Alpha Technologies or the nearest Alpha representative. Save this
document for future reference.
To reduce the risk of injury or death and to ensure the continued safe operation of this product, the following symbols have
been placed throughout this manual. Where these symbols appear, use extra care and attention.
Electrical shock can kill or seriously injure. AC Meters contain lethal voltages. Only
qualied service personnel should perform any installation dealing with meter boxes.
WARNING! ELECTRICAL HAZARD
Only qualied personnel may service the system.
Verify the voltage requirements of the equipment to be protected (load), the AC input voltage to the power
supply (line), and the output voltage of the system prior to installation.
Verify the utility service panel is equipped with a properly rated circuit breaker for use with this system.
When connecting the load, DO NOT exceed the output rating of the power supply.
The battery pack, which provides backup power, contains dangerous voltages. Only qualied personnel should
inspect or replace batteries.
In the event of a short-circuit, batteries present a risk of electrical shock and burns from high current. Observe
proper safety precautions.
Always wear protective clothing, insulated gloves and eye protection (i.e. safety glasses or a face shield)
whenever working with batteries.
Always carry a supply of water, such as a water jug, to wash the eyes or skin in the event of exposure to
battery electrolyte.
CAUTION!
FlexPoint AX Safety Notes
6 010-318-C0-007, Rev. J (04/2016)
Battery Safety Information
FlexPoint AX Safety Information
Electrical shock can kill or seriously injure. Lead-acid batteries contain dangerous voltages,
currents and corrosive material. Battery installation, maintenance, service and replacement
must be performed only by authorized personnel. Take the following precautions to help avoid
injury:
Never assume that an electrical connection or conductor is not energized. Check the circuit
with a volt meter with respect to the grounded portion of the enclosure (both AC and DC)
prior to any installation or removal procedure.
Hazardous electrically live parts inside this unit are energized from batteries even when the
AC input power is disconnected.
Servicing and connection of batteries shall be performed by, or under the direct supervision
of, personnel knowledgeable of batteries and the required safety precautions.
Always wear eye protection, rubber gloves, and a protective vest when working near
batteries. Remove all metallic objects from hands and neck.
Use tools with insulated handles, do not rest any tools on top of batteries.
Always replace batteries with those of an identical type and rating. Never install old or
untested batteries.
Prior to handling the batteries, touch a grounded metal object to dissipate any static charge
that may have developed on your body.
Use special caution when connecting or adjusting battery cabling. An improperly connected
battery cable or an unconnected battery cable can make contact with an unintended surface
that can result in arcing, re, or possible explosion.
A battery showing signs of cracking, leaking, or swelling should be replaced immediately by
authorized personnel using a battery of identical type and rating.
WARNING! ELECTRICAL HAZARD
Any gelled or liquid emissions from a valve-regulated lead-acid (VRLA) battery contain
dilute sulfuric acid, which is harmful to the skin and eyes. Emissions are electrolytic,
and are electrically conductive and corrosive.
If any battery emission contacts the skin, wash immediately and thoroughly with water.
Follow your company’s approved chemical exposure procedures.
Neutralize any spilled battery emission with the special solution contained in an
approved spill kit or with a solution of one pound Bicarbonate of soda to one gallon of
water. Report chemical spill using your company’s spill reporting structure and seek
medical attention if necessary.
WARNING! CHEMICAL HAZARD
7
010-318-C0-007, Rev. J (04/2016)
Battery Safety Information
FlexPoint AX Safety Information
Never charge batteries in a sealed container. All battery compartments must have adequate
ventilation to prevent an accumulation of potentially dangerous/explosive gas.
WARNING! FIRE HAZARD
Spent or damaged batteries are considered environmentally unsafe. Always recycle used batteries or dispose of the
batteries in accordance with all federal, state and local regulations.
ATTENTION:
CAUTION!
Always follow the battery manufacturer’s instructions for transportation, installation, storage or maintenance take
precedence over these instructions.
The following scenarios may create an unsafe and potentially dangerous situation. Inspect batteries at least every
3 months for:
• Signsofbatterycracking,leakingorswelling. The battery should be replaced immediately by authorized
personnel using a battery of the identical type and rating.
• Signsofbatterycabledamage. Battery cable should be replaced immediately by authorized personnel using
replacement parts specied by vendor.
• Loosebatteryconnectionhardware. Refer to battery manufacturer’s documentation for the correct torque
and connection hardware for the application.
• Adequateventilationoftheenclosure. Follow the battery manufacturer’s approved transportation and
storage instructions.
Apply battery manufacturer’s specied antioxidant compound on all exposed connections.
Verify battery terminals and/or exposed connection hardware is not within 2 inches of a conductive surface.
Reposition batteries as necessary to maintain adequate clearance.
Clean up any electrolyte (battery emission) in accordance with all federal, state, and local regulations or codes.
Always replace batteries with those of an identical type and rating. Never install old or untested batteries.
Never charge batteries in a sealed container. Each individual battery should have at least 0.5 inches of space
between it and all surrounding surfaces to allow for convection cooling.
The following sections contain important safety information that must be followed during the installation and maintenance
of the equipment and batteries. Read all of the instructions before installing or operating the equipment, and save this
manual for future reference.
CAUTION!
Mechanical Safety Information
Keep hands and tools clear of fans. Fans are thermostatically controlled and will turn on automatically.
Power supplies can reach extreme temperatures under load.
Use caution around sheet metal components and sharp edges.
8 010-318-C0-007, Rev. J (04/2016)
The FlexPoint AX solution is a simple, modular, cost-effective way to provide local power to
Fiber to the Home (FTTH), cable telephony, or other telecom services for Customer Premise
Equipment (CPE). The FlexPoint AX system can be congured as a fully accessible outdoor
powering solution, or as a partial outdoor system that keeps critical items, including the bat-
tery, outside and available to the service technician.
1.0 Introduction
FlexPoint AX
components (outdoor installations)
Power-Ring: an electrical utility meter base extender. It ts between an
outdoor, subscriber-located electrical utility power meter and the utility meter
socket (or base). The Safety Fuse Power-Ring Converter can tap the utility
power, either before or after the meter, and comes supplied with the Blanking
Plate (see below).
175A Continuous, 240A Rated
AX-Power-Ring-A (power tap after meter)
AX-Power-Ring-B (power tap before meter)
Power-Ring Blanking Plate: covers the opening in the Power-Ring when
the Safety Fuse Power-Ring Converter is not used.
Cover Plate, Meter Adapter, AX18/30
175A Model
ATTENTION:
Compatibility Statement -Early Battery Modules with New Power Converters:
Early FlexPoint AX 30Watt 17Ah battery modules and new power converters are not
compatible and if installed together will result in continuous nuisance AC fail alarms
and failed batteries due to an inability to properly charge deeply discharged batteries.
New Power Converters must only be used with new 30Watt 17Ah battery modules.
New power converters are compatible with early 18Watt 7.2Ah battery modules provided
the cable length between the power converter and the battery module is less than 15-
feet and the wire gauge is 18AWG or heavier.
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010-318-C0-007, Rev. J (04/2016)
1.0 Introduction
AX-12D-BBPS-7.2
7.2Ah Battery Backup Power Supply
AX-12D-BBPS-17
17Ah Battery Backup Power Supply
Safety Fuse Power-Ring Converter: a modular power converter that slides into the
Power-Ring. The Safety Fuse Power-Ring Converter converts 240Vac at the
meter to a nominal 12Vdc which feeds either the outdoor battery module, or
when a UPS is not required, directly to the subscriber’s NID/NIU/ONT.
AX30-12D-SFPC (30 Watts)
Weight (lb/kg) 1.141/0.52
Dimensions (in/mm) 9.2"H x 6.0"W x 1.75"D/233.7H x 152.4W x 44.5D
FlexPoint AX
components (indoor installation)
Home Converter: An indoor version of the Safety Fuse Power-Ring Converter. It is located inside the
subscriber’s home and plugs into a standard AC utility outlet to convert the AC
voltage into a nominal 12Vdc. Low voltage feeds from the Home Converter to an
indoor or outdoor battery module. When the battery module or NID/NIU/ONT is
located outside, a cable passes through an exterior wall to connect this product
to the outdoor battery module or directly to the subscriber’s NID/NIU/ONT.
AX30-12D-HC, 120Vin, 15V 30W
CR-AX30-12D-HC, 240VIN, 15V 30W, EU Line Cord
CR-AX30-12D-HC, 240VIN, 15V 30W, AU Line Cord
CR-AX30-12D-HC, 240VIN, 15V 30W, BS1363
Weight (lb/kg) 0.7/0.32
Dimensions (in/mm) 2.75"H x 8.25"W x 1.5"D/70H x 209.6W x 38D
Battery Modules: Small plastic clamshell housings for UPS batteries available in two sizes. It is typically
located outdoors on the subscriber's residence. The Battery Module connects to either the Safety Fuse
Power-Ring Converter or Home Converter and provides 30 Watts of 12V DC power and alarms to the NID/
NIU/ONT. Battery Backup Power Supply (BBPS) — w/alarms and LED indicators; supports battery from-40
°C/-40 °F to 65 °C/149 °F.
AX-12D-BBPS-7.2 (7.2Ah Battery Backup Power Supply)
Weight (lb/kg) 1.5/.68
Dimensions: (in/mm) 8.0"H x 9.0"W x 4.0"D/203H x 228W x 102D
AX-12D-BBPS-17 (17Ah Battery Backup Power Supply)
Weight (lb/kg) 4.5/2.04
Dimensions: (in/mm) 14"H x 9.5"W x 5.0"D/355.6H x 241W x 127D
10 010-318-C0-007, Rev. J (04/2016)
FlexPoint AX
components (outdoor installations)
UPS Modules (Microprocessor Modules): 30 Watt UPS Module 12Vdc w/alarms and indicators.
The FlexPoint AX UPS modules are small microprocessor-based battery management systems providing
UPS power to residential and multiple dwelling FTTp optical network terminals (ONT). The UPS modules
are comprised of the same electronics as used in the AX-12D-BBPS products without battery and without
battery heating. They are used with the three wire FlexPoint AX Home Converter (HC) and Power
Converter (PRC).
AX-12D-7.2Ah (for 7.2Ah battery)
AX-12D-17Ah (for 17Ah battery)
AX-12D-7.2Ah UPS Module
(wire harness terminated with Fast-On connectors)
AX-STDBAT-7
AX-LONGBAT-7
7.2Ah Battery
AX-STDBAT-17
17Ah Battery
AX-12D-17Ah UPS Module
(wire harness terminated with ring lugs)
1.0 Introduction
Batteries(separately ordered and shipped)
AX-STDBAT-7 Weight (lb/kg): 5/2.27 (1-year warranty)
AX-LONGBAT-7 Weight (lb/kg): 5/2.27 (3-year warranty)
AX-STDBAT-17 Weight (lb/kg): 13/5.9 (1-year warranty)
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010-318-C0-007, Rev. J (04/2016)
2.1 OutdoorNon-UPSConguration
2.2 IndoortoOutdoorNon-UPSConguration
2.0 Applications
The FlexPoint AX system can be arranged in four basic congurations/applications as shown on the following
pages. The cable from the Safety Fuse Power-Ring/Home Converter and the Battery Module is a 3-conductor,
multi-conductor cable. The cable from the Battery Module and the NID/NIU/ONT can be a 4-wire to 7-wire cable
(depending on NID/NIU/ONT requirements). Refer to the accompanying Notes for information regarding the
specied cable lengths.
AX30-12D-SFPC installed
in AX-POWER-RING
NID/NIU/ONT
Indoors to Outdoors
Cable length under 30'
No UPS
Outdoors
Cable length under 30'
No UPS
Less than 30' of two wire (+, -) cable
(See NOTE)
AX18-12-HC
Cable through wall
Indoor 120Vac or 230Vac Outlet
2-conductor Line Cord
8' in length
NID/NIU/ONT
NID/NIU/ONT
Use 14AWG (preferred) to 16AWG (minimum) for the cabling between the Home Converter/ Safety Fuse
Power-Ring Converter and NID/NIU/ONT. Use only cable rated for the outdoor environment. The output
voltage of the Home Converter or Safety Fuse Power-Ring Converter determines the actual cable length.
NOTE:
11.6Vdc nominal
output voltage
11.6Vdc nominal
output voltage
Less than 30' of two wire (+, -) cable
(See NOTE)
12 010-318-C0-007, Rev. J (04/2016)
2.3 OutdoorUPSConguration
Outdoors
Cable length under 100'
UPS required
2.4 IndoortoOutdoorUPSConguration
NID/NIU/ONT
AX-POWER-RING
and AX18-12D-SFPC
Assembly installed in
meter base
AX-12D-BBPS
Battery Housing
(shown)
Up to 100' of three wire (+, -, and control) cable
(See NOTE 2)
Up to 100' of three wire
(+, -, and control)
cable (See NOTE 1)
2. Applications
NID/NIU/ONT
Cable through wall
AX18-12-HC
Indoor 120Vac
outlet
Indoors to Outdoors
Cable length under 100'
UPS required
Less than 10' of cable
(+/- and Alarms)
(See NOTE 2)
NOTE:
1. Use 14AWG (preferred) to 16AWG (minimum) for the cabling between the Home Converter/ Safety Fuse
Power-Ring Converter and battery housing. Use only cable rated for the outdoor environment. The maximum
cable length is determined by the maximum output voltage of the Power Converter/Home Converter minus
the voltage drop required by the Battery Module to properly charge the battery.
2. Use 18AWG (minimum) stranded cable for the +/- connections, and 18AWG to 22AWG cable for the alarm
connections between the battery housing and the NID/NIU/ONT. Use only cable rated for the outdoor
environment. The maximum cable length is calculated such that the minimum input voltage of the ONT used
in the conguration is less than or equal to the lowest battery voltage (just above battery cutoff) minus the
voltage drop of the cable.
AX-12D-BBPS
Battery Housing
(shown)
Distance Wire Size
0'–50' #16 AWG
50'–100' #14 AWG
11.4Vdc to 16Vdc
nominal output voltage
11.6-16 Vdc output
voltage
8' in length
Less than 10' of cable
(+/- and Alarms)
(See NOTE 3)
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010-318-C0-007, Rev. J (04/2016)
FlexPoint AX Module
AX30-12D-SFPC
with AX-12D-BBPS-7.2
AX30-12D-HC
with AX-12D-BBPS-17
Input
AC Input Voltage (120) N/A 85/132 Selectable (when ordered)
AC Input Voltage (230) 216–254 170/264Selectable (when ordered)
AC Input Frequency 60Hz 50/60Hz
Output
DC Output Voltage 10.5V–14.4V 10.5V–14.4V
Continuous Output Power 30W at nominal battery oat voltage 30W at nominal battery oat voltage
Maximum Output Power (<10s) 45W (when used in conjunction with Battery Box) 45W (when used in conjunction with Battery Box)
Short Circuit Protection Yes Yes
Ripple Voltage, Maximum 150mVrms with battery 150mVrms with battery
Nominal Efciency (at 75% max load) 75% 75%
Environment
Operating Temperature Range -40°F to +113°F/-40°C to +45°C, 0 to 95% humidity -40°F to +149°F/-40°C to +65°C, 0 to 95% humidity
Battery Storage: +5°F to +149°F/-15°C to +65°C, 0 to 95% humidity +5°F to +149°F/-15°C to +65°C, 0 to 95% humidity
Battery
Type Maintenance free, leak-proof, sealed VRLA (valve regulated lead acid) Maintenance free, leak-proof, sealed VRLA (valve regulated lead acid)
Recharge time 12 Hours with 24W load 36 Hours with 24W load
Status Alarms–Local (LED Indicators)
Green Steady Output OK Output OK
Green Blinking Standby Operation Standby Operation
Red Steady Replace Battery Replace Battery
Red Blinking Battery Missing/Battery Low Battery Missing/Battery Low
Status Alarms–Remote
AC Fail Output Power drawn from battery Output Power drawn from battery
Replace Battery Battery has failed periodic self test Battery has failed periodic self test
Battery Missing Battery is disconnected Battery is disconnected
Battery Low Indicates battery has 20% remaining runtime available Indicates battery has 20% remaining runtime available
Regulatory Approvals
Home Converter N/A UL Listed System, FCC Part 15, Class B, EN55022, Class B
Power Ring UL RIC UL414 UL Recognized Components
Power Ring Converter UL RIC 60950-1 UL Recognized Components
Power Ring & Power Ring Converter UL Listed UL SU 2745 N/A
Power Ring, Power Ring Converter &
Battery
UL 60950-22 N/A
Battery Box CSA, CENELEC CSA
Warranty
Electronics 2 years 2 years
Battery–Standard 1 years 1 years
Battery–Long Life 3 years 3 years
3.1 SystemSpecications,PowerSupplyandBatteryBox
FlexPoint AX UPS Typical Runtimes (minutes)
7.2Ah 17Ah
Temperature Temperature
°F/°C -40/-40 -4/-20 77/25 °F/°C -40/-40 -4/20 77/25
Load (W) Time (Minutes) Load (W) Time (Minutes)
4 820 1100 1200 10 750 1080 1240
7 360 560 800 15 400 680 940
10 160 360 500 20 260 440 680
15 80 195 320 25 160 340 480
18 N/A 156 240 30 140 232 400
3.0Specications
14 010-318-C0-007, Rev. J (04/2016)
3.0 Specications
3.2 Safety Fuse Power-Ring Converter
AX30-12D-SFPC
Input
Vmin 216
Vmax 254
Frequency 60Hz
Frequency Tolerance ±10%
Max Current Limit 3.2A
Power Factor 0.4
Max Surge Current 10A RMS
Protection Fuse, MOV
Interface Side Slide Pressured contacts for input power.
Surge Resistance UL SU2745 Sec22
Output Voltage Control
(for use with battery module)
5Vdc 50mA DC Max
Output
Power Capability
30 Watts coninuous at -40° to 55°C
18 Watts Continuous at 65°C
Voltage
11.6 Vdc nominal
(11.4 to 16Vdc auto-adjust if used with battery box)
Number of Outputs 1
Startup Overshoot Voltage <120% of nominal for 0.5s max
Frequency DC
Transient Response Not to exceed 1s
Ripple Voltage, Maximum 150mV with battery
Nominal Efciency >75%
Output Grounding Floating, SELV
Short Circuit Protection Yes
Overload Protection Integral
Interface
3 position terminal strip or connector suitable for
accepting #12 to 20AWG wire.
Enclosure
Material Plastic
Mounting Inserted inside a Meter Adapter
Color Gray
Cooling Natural Convection
Physical Size, approximate (in/
mm)
9.2"H x 6.0"W x 1.75"D/233.7H x 152.4W x 44.5D
Weight (lb/kg) 1.141/0.52
Acoustic Noise, All Modes Not to exceed 50dBA at 1 meter.
Environmental
Temperature —UL Rated -40°C to +65°C, unit derate after +55°C
Humidity 5% to 95%
Altitude > 5K feet, derate max. temp by 2°C per additional 1K feet
Location Outdoors, all environmental conditions
Reliability
Telcordia Reliability Prediction > 200,000 hours
15% of life @ 50ºC, 2% of life @t 60ºC
Agency Compliance
EMC FCC Part 15, Class B
Safety UL 60950-1
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010-318-C0-007, Rev. J (04/2016)
3.3 Home Converter
3.0 Specications
AX30-12D-HC
Input
Vmin 85/170 Selectable (when ordered)
Vmax 132/264 Selectable (when ordered)
Frequency 50/60Hz
Frequency Tolerance ±10%
Acceptable Source Imp. <5% FL equivalent impedance
Max Current Limit 1.6A
Power Factor .60
Max Surge Current 10A RMS
Protection Fuse, MOV
Interface Hard-Wired AC Line Cord
Surge Resistance IEEE Std. C62.41-1991 level C
Output Voltage Control
(for use with battery module)
5Vdc. 5mA DC Max
Output
Power Capability
30W continuous (if used with battery box)
24 W continuous if used in standalone conguration)
Voltage 12Vdc Nominal
Number of Outputs 1
Startup Overshoot Voltage <120% of nominal for 0.5s max
Frequency DC
Transient Response Not to exceed 1s
Ripple Voltage, Maximum 500mV w/o battery, 150mV with battery
Nominal Efciency 75%
Output Grounding Floating, SELV
Short Circuit Protection Electronic
Overload Protection Integral
Interface
3 position terminal strip or connector
suitable for accepting #12 to 20AWG wire.
Enclosure
Material Plastic
Mounting Wall-mount
Color Gray
Cooling Natural Convection
Physical Size, approximate (in/mm) 2" H x 3" W x 8.5" D/ 51H x 76W x 216D
Weight (lb/kg) 1/.45
Acoustic Noise, All Modes Not to exceed 50dBA at 1 meter.
Environmental
Temperature — UL Rated: -40°C to +45°C @ 30W load
Humidity 5% to 95%
Altitude > 5K feet, derate max. temp by 2°C per additional 1K feet
Location Indoors, semi-protected, non-water-dripping environment
Reliability
Telcordia Reliability Prediction: > 200,000 hours
Agency Compliance
EMC FCC Part 15, Class B
Safety: Mark USR, CNR
Standard UL60950
CENELEC
EN55022 Class B and EN50082 Class B
ROHS
16 010-318-C0-007, Rev. J (04/2016)
3.0 Specications
3.4 7.2Ah and 17Ah Battery Modules
These specications apply to congurations incorporating 30W Home Converters and Power
Converters.
AX-12D-BBPS-7.2 AX-12D-BBPS-17
Input
Voltage
DC input from Power-Ring or Home Converter
(See Section "2.0 Applications" for maximum
length of interconnecting wire)
DC input from Power-Ring or Home Converter
(See Section "2.0 Applications" for maximum
length of interconnecting wire)
Interface
3 position terminal strip or connector suitable for
accepting #14 to #20AWG wire.
3 position terminal strip or connector suitable for
accepting #14 to #20AWG wire
Output
Power Capability
30W continuous
45W max. (<10s)
30W continuous (see Note 1)
45W max., <10s
Voltage 10.5 to 14.4Vdc 10.5 to 14.4Vdc
Number of Outputs 1 1
Frequency DC DC
Transient Response Not to exceed 1s Not to exceed 1s
Ripple Voltage, Maximum 150mV 150mV
Nominal System Efciency 77% >77%
Output Grounding Floating, SELV Floating, SELV
Short Circuit Protection Electronic Electronic
Overload Protection Integral Integral
Interface
7 position terminal strip or connector suitable
for accepting #18 to 22AWG wire carrying 12V
and PacketCable alarms
7 position terminal strip or connector suitable
for accepting #18 to 22AWG wire carrying 12V
and PacketCable alarms
Charging
Voltage 12Vdc nominal 12Vdc nominal
Charge Current 1.8A maximum Unlimited within the power supply rating
Typical Recharge Time 12 Hours @ 24 Watt load
12 hours @ 17 Watt load
<36 hours @ 24 Watt load
Charge Voltage Temp. Comp. Range -10°C to +40°C (14ºF to 104ºF) -10°C to +40°C (14ºF to 104ºF)
Charge Compensation Voltage 20mV/°C 20mV/°C
Charge Voltage, Float 13.65V @ 25°C (77ºF) 13.65V @ 25°C (77ºF)
Charge Voltage, Accept 14.40V @ 25°C (77ºF) 14.40V @ 25°C (77ºF)
EOD Voltage before battery disconnection
Less than or equal to 10.5 Vdc for
a minimum of 5s
Less than or equal to 10.5 Vdc for
a minimum of 5s
Quiescent Current < 5mA after EOD < 5mA after EOD
Battery Grounding Float, SELV Float, SELV
Battery Type AGM Valve-Regulated Lead Acid AGM Valve-Regulated Lead Acid
Battery Capacity 7.2Ah 17Ah
Quantity 1 1
Battery Heater Integral—operation to -40°C Integral—operation to -40°C
Alarms
Packet Cable
AC Line Fail, No Battery, Replace Battery,
Low/missing Battery, Replace Battery
(all signals isolated from output)
AC Line Fail, No Battery, Replace Battery,
Low/missing Battery, Replace Battery
(all signals isolated from output)
LEDs Above alarm conditions indicated by LEDs Above alarm conditions indicated by LEDs
Note 1: Due to the temperature differences between indoor and outdoor devices, Alpha recommends a maximum continuous load
of 24W if an indoor home converter (AX30-12-HC) is used with a battery module located outside.
17
010-318-C0-007, Rev. J (04/2016)
3.0 Specications
AX-12D-BBPS-7.2 AX-12D-BBPS-17
Enclosure
Material, Color Plastic, Gray Plastic, Gray
Mounting Wall-mount Wall-mount
Cooling Natural Convection Natural Convection
Physical Size, approximate (in/mm) 9" W x 8" H x 4" D/228.6W x 203H x 102D 10" W x 14" H x 5" D/254W x 355.6H x 127D
Weight without battery (lb/kg) 1.5/0.68 4.5/2.04
Weight with battery (lb/kg) 6.5/2.95 17.5/7.94
Acoustic Noise, All Modes Not to exceed 50dBA at 1 meter. Not to exceed 50dBA at 1 meter.
Environmental
Designed to Temperature -40°C to 65°C (-40ºF to 149ºF) -40°C to 65°C (-40ºF to 149ºF)
UL-rated -40°C to +63°C (-40ºF to 145ºF) @ 18W load -40°C to +63°C (-40ºF to 145ºF) @ 18W load
Humidity 5% to 95% 5% to 95%
Altitude
> 5K feet, derate max. temp
by 2°C per additional 1K feet
> 5K feet, derate max. temp
by 2°C per additional 1K feet
Location Outdoors, all environmental conditions Outdoors, all environmental conditions
Reliability
Telcordia Reliability Prediction
200,000 hours (System Rating) > 200,000 hours (System Rating)
Agency Compliance (Battery Box)
EMC
FCC Part 15, Class B FCC Part 15, Class B
Safety: Mark
USR, CNR UL/CUL
Standard
UL60950
ROHS
UL60950
ROHS
3.4 7.2Ah and 17Ah Battery Modules, continued
These specications apply to congurations incorporating 18W, and 30W Home Converters and Power
Converters.
18 010-318-C0-007, Rev. J (04/2016)
4.1 Installing the Power-Ring
Adhere to your power utility’s safety procedures. Incorrect installation can result in personal injury or
damage to equipment.
1. Remove security band from meter base or lift cover plate if meter has a ringless base.
2. Carefully pull the meter from its base and set it safely aside.
3. With the Blanking Plate in the 6 o'clock position (aiming toward the ground) , rmly push the the
Power Ring in to the meter base.
You MUST secure utility permission and/or assistance prior to installing FlexPoint AX.
Wear electrically insulating gloves! Removing and reinstalling the meter will open and close the
meter’s live 240Vac (non-fused) terminals during the following procedure. Arcing may occur.
Install the Power-Ring along with meter installation or any time thereafter. The Safety Fuse Power-Ring
Converter can be installed now, or at a later date.
Equipment Tools & Supplies
AX-POWER-RING-A (power tap after meter) 0.100" Jeweler’s Screwdriver
-OR- Security Ring
AX-POWER-RING-B (power tap before meter) Blanking Plate
Cable Ties
Security Tag
Ringless meter bases may need to have the cover installed at this time.
NOTE:
ATTENTION:
4.0 Installation
4. If you are not installing the Safety Fuse Power-Ring Converter at this time, ensure the Blanking Plate
is securely snapped in at the bottom of Power-Ring.
5. Correctly orient the meter over the Power-Ring and rmly push it into the Power-Ring.
6. Attach security bands between the meter and Power-Ring, and Power-Ring and meter box (or close
cover plate).
7. Attach security tags to security bands, if required.
CAUTION!
WARNING! ELECTRICAL HAZARD
19
010-318-C0-007, Rev. J (04/2016)
4.2 Installing the Safety Fuse Power-Ring Converter
1. Loosen the screw from the rear left side base of the Safety Fuse
Power-Ring Converter and remove the cover plate from the front
of the Safety Fuse Power-Ring Converter.
2. Remove the keyed, 3-pin plug from the base of the converter.
3. Strip 1/4" from the cable wire ends. Minimize the gap between
the outer jacket of the cable and the end of the insulation for
each individual wire. Connect the cable from the Power-Ring
into the 3-pin plug in the following order:
(–) - Pin 1, Output Negative
(+) - Pin 2, Output Positive
(C) - Pin 3, Control (BBPS)
4. Tighten the plug screws with a 0.100" jeweler’s screwdriver.
To reduce the potential for a short circuit, verify no bare wire
is showing, or loose strands of wire are present between the
cables.
5. Insert plug into socket. For strain relief, loop a cable tie around
the wire and trim excess. Replace cover and resecure with
screw removed in step 1.
Priortopoweringtheconverter,verifythattheNIU/NIDisproperlygroundedandconnectedtoeitherthe
12VLead(pin2)ofthebatterymodule,pin3oftheSafetyFusePower-RingConvertororpin1oftheHome
Converter. The FlexPoint AX does not make contact with Earth Ground through the meter socket; Earth Ground is
provided by connection to the NIU/NID. Prior to connection to the NIU/NID Earth Ground, the FlexPoint AX output
oats and may have enough leakage current to cause any one of the output leads to measure high voltage with
reference to Earth Ground. The energy represented by the high voltage does not represent a safety hazard, but
may cause a slight undesirable tingling sensation.
NOTE:
The converter can be installed at the same time as the Power-Ring, or at a later date. Refer to NOTE in Section 2
on wire size and distance.
NOTE:
4.0 Installation
Pin 3
Minimize Gap
– + c
CableTie
Improperly connecting these wires will result in equipment damage or non-operation of the unit.
CAUTION!
20 010-318-C0-007, Rev. J (04/2016)
4.0 Installation
4.3 Installing the Home Converter
1. Mount the Home Converter horizontally in a convenient
interior location near an AC outlet, using two (2) 8-32 pan
head screws (for placement over studs) or Molly bolts (for
mounting on drywall) long enough to support a 1-lb. unit.
2. Strip 1/4" from the cable wire ends. Connect the cable from
the Power-Ring into the 3-pin plug in the following order:
Pin 1, Output Negative (-), Pin 2, Output Positive (+), Pin
3, Control (BBPS).
Tighten the plug screws with a 0.100" jeweler’s
screwdriver. Toreducethepotentialforashortcircuit,
verifynobarewireisshowing,orloosestrandsofwire
are present between the cables.
3. Verify orientation of plug and snap the 3-pin plug into the
Home Converter. Do not force the plug into the converter.
4. Use a cable tie as a strain relief as shown to the left.
Tighten the cable tie and trim the excess.
4.2 Installing the Safety Fuse Power-Ring Converter, continued
5. Use at-bladed screwdriver to remove blanking plate from the Safety Fuse Power-Ring.
6. Insert AX-30 module into meter base. The module will lock into place when fully inserted.
Blanking Plate
AX-30
.
Strain Relief
Insert
screwdriver here,
twist to remove
plate
If the Safety Fuse Power-Ring Converter is part of an Outdoor Non-UPS conguration, proceed to Section
6.1, “Activating the Safety Fuse Power-Ring Converter”. Otherwise, continue to Section 5.0, “ Installing the
Battery Module.”
NOTE:
Refer to the NOTE in Section 2.0, “Applications” for wire size and distance.
NOTE:
If the Home Converter is part of an Indoor to Outdoor Non-UPS conguration, proceed to Section 5.2,
“Activating the Home Converter".
NOTE:
Pin 3
Minimize Gap
– + c
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Alpha FlexPoint AX Series PON Installation guide

Category
Rechargeable batteries
Type
Installation guide

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