Operator's manual
Converter
FUE 10
FUE-M/S 85A
FUE-M/S 86A
0109972en 003
08.2011
Manufacturer
Wacker Neuson Produktion GmbH & Co. KG
Preußenstraße 41
80809 München
www.wackerneuson.com
Tel.: +49-(0)89-354 02-0
Fax: +49-(0)89-354 02-390
Translation of the original operator's manual in German
1 Foreword
3
1Foreword
This operator's manual contains information and procedures for the safe opera-
tion and maintenance of your Wacker Neuson machine. In the interest of your
own safety and to prevent accidents, you should carefully read through the safety
information, familiarize yourself with it and observe it at all times.
This operator's manual is not a manual for extensive maintenance and repair
work. Such work should be carried out by Wacker Neuson service or authorized
specialists.
The safety of the operator was one of the most important aspects taken into con-
sideration when this machine was designed. Nevertheless, improper use or in-
correct maintenance can pose a risk. Please operate and maintain your Wacker
Neuson machine in accordance with the instructions in this operator's manual.
Your reward will be troublefree operation and a high degree of availability.
Defective machine parts must be replaced immediately!
Please contact your Wacker Neuson representative if you have any questions
concerning operation or maintenance.
All rights reserved, especially reproduction and distribution rights.
Copyright 2011 Wacker Neuson Produktion GmbH & Co. KG
No part of this publication may be reproduced in any form or by any means, elec-
tronic or mechanical, including photocopying, without the expressed written per-
mission of Wacker Neuson.
Any type of reproduction, distribution or storage on data media of any type and
form not authorized by Wacker Neuson represents an infringement of copyright
and will be prosecuted.
We expressly reserve the right to make technical modifications – even without
special notice – which aim at further improving our machines or their safety stan-
dards.
Table Of Contents
4
1. Safety information 5
1.1 General instructions ..............................................................................5
1.2 Operation ...............................................................................................5
1.3 Safety checks ........................................................................................6
1.4 Maintenance ..........................................................................................7
1.5 Transport ...............................................................................................7
1.6 Maintenance checks ..............................................................................8
2. Technical Data 9
3. Note 11
3.1 Protective measures in conjunction with electronic inverters ..............11
3.2 Class rating I (grounded conductor) ....................................................11
3.3 Class rating III (protective low voltage) ...............................................12
4. Connecting the inverter 13
4.1 Assembly .............................................................................................13
4.2 Turning on the inverter ........................................................................13
4.3 Turning off the inverter ........................................................................13
4.4 Testing the insulation monitor .............................................................14
5. Operator's controls 14
5.1 FUE 10 ................................................................................................14
5.2 FUE-M/S 85A ......................................................................................15
5.3 FUE-M/S 85A/460 ...............................................................................15
5.4 FUE-M/S 85A/460RC ..........................................................................16
5.5 FUE-M/S 86A ......................................................................................18
6. Malfunctions 19
6.1 Engine .................................................................................................20
6.2 Percussion system, crankcase ............................................................20
Inverter Safety information
SV00078GB.fm 5
1. Safety information
for electronic frequency and voltage inverters
1.1 General instructions
1.1.1 Inverters may only be worked on independently by persons who
∗ are at least 18 years of age,
∗ are physically and mentally fit for this job,
∗ have been instructed in operating inverters and have proved their
abilities to the employer
∗ may be expected to carry out the job they are charged with carefully.
You must have been assigned to work on the inverters by the
company.
1.1.2 Inverters may only be operated according to their intended use, taking
the operator's manual of the manufacturer and this safety information
into account.
1.1.3 The persons charged with the operation of inverters must be made
familiar with the necessary safety measures relating to the machine. In
case of extraordinary uses, the employer shall give the necessary
additional instructions.
1.2 Operation
1.2.1 The function of operation levers (operator's controls) and safety
devices must not be influenced or disabled.
1.2.2 You must ensure that the inverter is only attached to the voltage and
frequency indicated on the rating plate. Choose correct cross section
for extension cord.
Safety information Inverter
SV00078GB.fm 6
1.2.3 Only for FUE FUE-M/S 86A:
The frequency converter may only be connected to and operated with
electric power supplies that have < 30 mA residual current protective
devices.
For all other machines:
The frequency converter may only be connected to and operated with
electric power supplies that have < 30 mA residual current protective
devices (type B).
1.2.4 Before you start up the inverter, make sure that the machine is in a
vertically stable position to prevent it from tipping over, sliding away or
falling down.
1.2.5 Do not insert or pull out the power plug as a means of turning the
machine on or off. The same applies to the machines to be connected
to the inverter.
1.2.6 The power cable of the inverter must not be used to pull out the plug
from the plug receptacle.
1.2.7 Protect electric cable from heat, oil, and sharp edges.
1.2.8 Electrical equipment and material may only be used if they comply with
operational and local safety requirements. They must be in proper
condition and this condition is to be maintained.
1.2.9 Do not operate the inverter in areas where explosions may occur.
1.3 Safety checks
1.3.1 Before starting operation, the operator has to check that all control and
safety devices are functioning properly.
1.3.2 Check electric cables for damage on a regular basis.
1.3.3 Inverters may only be operated with all safety devices installed.
Dan
g
er to life
Inverter Safety information
SV00078GB.fm 7
1.3.4 If defects on the safety devices or other defects impairing the
operational safety of machine are observed, the supervisor must be
informed immediately.
1.3.5 If there are defects jeopardizing operational safety, the machine has to
be switched off immediately.
1.4 Maintenance
1.4.1 Only use original spare parts. Alterations to this machine, incl.
adjustments of the frequency set by the manufacturer may only be
carried out with the express permission of
Wacker Neuson. In case of
non-observance, all liability shall be refused.
1.4.2 Disconnect the inverter from the electrical power supply system before
carrying out maintenance and repair work.
1.4.3 Work on the electric parts of the machine may only be carried out by
skilled technicians.
1.4.4 The green-yellow grounded conductor of the connecting cable must be
longer so that it will not be torn off if the strain relief fails. If interrupted,
it can cause fatal injury. After conducting repairs, check the grounded
conductor for continuity.
1.4.5 As soon as maintenance and repair jobs have been completed, all
safety devices must be properly reinstalled.
1.4.6 Do not clean the machine with a high pressure washer.
1.5 Transport
1.5.1 For the loading and transportation of inverters with lifting gear, suitable
sling chains must be secured at the relevant fixing point.
1.5.2 When inverters are being transported in vehicles, precautions have to
be taken to ensure that they do not slip or fall over.
Safety information Inverter
SV00078GB.fm 8
1.6 Maintenance checks
1.6.1 According to the conditions and frequency of use, inverters must be
checked for safe operation by a technician, for example at a Wacker
Neuson
service station, at least once every 6 months and repaired if
necessary.
Please observe the appropriate rules and regulations valid in your
country.
Technical Data
TD00679GB.fm 9
2. Technical Data
FUE 10/042/200 FUE 10/250/200 FUE-M/S 85A
Item no. 0610019 0610020 0108479
Width x Height x Depth mm: 500 x 550 x 580 500 x 500 x 550
Operating weight (mass) kg: 87 42
Power supply value (input)
Input voltage V: 400 - 415 3~
Frequency Hz: 50 - 60
Input current A: 24.5 13.7
Power kVA: 17 9
Connecting cable 2.5 m with 32 A CEE plug
2.5 m with 16 A
CEE plug
Delivery (output)
Output voltage V: 42 3~ 250 3~ 42 3~
Frequency
(programmable)
Hz:
0 - 200
(0 -150)
0 - 200
(0 - 150)
Output current A: 145 25 85
Power kVA: 10.5 6.18
Number of plug receptacles — 4 CEE 32A
Protection class IP 54 IP 44
Sound pressure level (L
PA
) at
operator's station
dB(A):
< 70
Technical Data
TD00679GB.fm 10
FUE-M/S 85A/460 FUE-M/S 85A/460RC FUE-M/S 86A
Item no. 0008949 0008950 0610156
Width x Height x Depth mm: 500 x 550 x 580
Operating weight (mass) kg: 42
Remote control — X —
Power supply value (input)
Input voltage V: 460 3~ 230 1~
Frequency Hz: 50 - 60
Input current A: 13.7 37
Power kVA: 9 9
Connecting cable 2.5 m without plug
10 m without
plug
Delivery (output)
Output voltage V: 42 3~
Frequency
(programmable)
Hz:
0 - 200
(0 - 150)
Output current A: 85 86
Power kVA: 6.18 6.3
Number of plug
receptacles
4 CEE 32 A
Protection class IP 44
Sound pressure level (L
PA
)
at operator's station
dB(A):
< 70
Note
T00871GB.fm 11
3. Note
3.1 Protective measures in conjunction with electronic inverters
In addition to the protective measures, machines are divided into class
ratings. The class ratings specify protective measures to be taken to
prevent direct contact. A distinction is made between class ratings I, II
and III.
3.2 Class rating I (grounded conductor)
Power supply-dependent protective measures are protective
measures with a grounded conductor. The grounded conductor is
connected to the inactive bodies of electrical operating equipment. The
grounded conductor (PE) for insulated lines must be marked green-
yellow in its entirety.
Power supply-dependent protective measures shut off excess current
protective devices located upstream if an error occurs.
In the TT-net and TN-S-net:
∗ Protect plug receptacles up to 16 A for single-phase operation with
residual current protective devices that have a rated residual current of
< 30 mA.
∗ Protect 3-phase plug receptacles up to < 32 A with a residual current
protective device that have a rated residual current of < 30 mA. For
operation with electronic inverters, an "all-current sensitive residual
current protective device" with 30 mA must be used. If this is not
possible due to high stray currents (contingent on EMC line filters), a
differential current monitor must be employed.
Class rating I II III
Designation Grounded
conductor
Protective
insulation
Protective low voltage
Note
T00871GB.fm 12
Caution:
Due to the high stray current levels of the interference filter,
make sure that the inverter is only connected to one fault
current protective switch. This will prevent the fault current
protective switch from being triggered inadvertently.
3.3 Class rating III (protective low voltage)
Protective low voltage are rated voltages up to 50 V of AC current. The
protective low voltage prevents the build-up of a dangerous contact
voltage.
Safety transformers are permitted for generating protective low
voltages for which the low-voltage side has no conductive connection
to the power supplying network.
The inverter must be grounded with the grounded conductor
connection!
Connecting the inverter
T01108GB.fm 13
4. Connecting the inverter
4.1 Assembly
4.1.1 Assembly instructions for the version without plug receptacle
Danger of electrocution!
Only a qualified electrician is permitted to assemble the plug and
perform a safety check according to the directives in effect.
Observe the assembly instructions!
4.2 Turning on the inverter
4.2.1 Insert the plug into a suitable plug receptacle.
Only for FUE-M/S 85A/460 (RC):
4.2.2 Turn on the machine with the main switch.
∗ The green LED lights up when the machine door is closed.
For all machines:
4.2.3 Turn on the machine with the green ON button.
∗ The white LED lights up when the inverter is ready for operation.
∗ The green LED lights up if the temperature of the installed transformer
is OK. (A soft humming sound can be heard)
4.2.4 Turn on the connected vibrator with the circuit breaker.
4.3 Turning off the inverter
4.3.1 Turn off the connected vibrator with the circuit breaker.
4.3.2 Turn off the machine with the main switch or the red OFF button.
∗ All LEDs go out.
Danger to life
Operator's controls
T01108GB.fm 14
4.4 Testing the insulation monitor
Only for FUE 10/250/200:
The function of the insulation monitor can be tested with the touch
button with control lamp:
∗ The machine must turn off when the touch button with control lamp is
pressed.
∗ The green LED goes out.
5. Operator's controls
5.1 FUE 10
∗ Switched to the left: FUE does not output voltage
∗ Switched to the right: FUE outputs voltage
Green LED for temperature indicator.
Touch button with control lamp for
insulation monitor
(only FUE 10/250/200)
Frequency controller
Circuit breaker on/off *
On/Off button with white LED
Operator's controls
T01108GB.fm 15
5.2 FUE-M/S 85A
∗ Switched to the left: FUE does not output voltage
∗ Switched to the right: FUE outputs voltage
5.3 FUE-M/S 85A/460
Frequency controller
Circuit breaker on/off *
On/Off button with white LED
Circuit breaker on/off
On/Off button with white LED
Green LED
transformer temperature
Green LED machine door
Frequency controller
Operator's controls
T01108GB.fm 16
5.4 FUE-M/S 85A/460RC
Motor protection switch
Frequency display
Main switch
Receiver
Green LED machine door
Green LED
transformer temperature
Circuit breaker on/off
On/Off button with white LED
Frequency controller
Operator's controls
T01108GB.fm 17
Stop radio communication
Start radio communication
Increase frequency
Turn on load
Turn off load
Reduce frequency
Motor protection switch
Frequency display
Main switch
Operator's controls
T01108GB.fm 18
5.5 FUE-M/S 86A
Green LED
transformer temperature
Green LED machine door
Inverter malfunction
Frequency controller
Circuit breaker on/off
Preselection IR/AR
On/Off button with white LED
Motor protection switch
Malfunctions
T01108GB.fm 19
6. Malfunctions
Only for FUE-M/S 85 and FUE-M/S 86:
For all machines:
Malfunction Cause Remedy
FUE does not start
Green LED machine door
is not lit
* Machine door is open
* LED defective
* Close machine door
* Replace LED
Vibrators are not
working
* Frequency is too low
* Fuse has blown
* Increase frequency via
frequency controller
* Activate fuse
* Use other plug
receptacle
Malfunction Cause Remedy
FUE does not work
None of the LEDs are lit
* CEE plug is plugged in
to the receptacle,
* There is no voltage
present
* Fault current protective
switch in the worksite
switchgear assembly was
triggered
* Inverter module in the
FUE defective
Reset the fault current
protective switch
FUE does not work
None of the LEDs are lit
* Inverter module in the
FUE defective
* Have machine repaired
1
FUE does not work
White LED is lit, green
LED is not lit
The transformer
temperature is too high
* Turn machine off,
disconnect it from the
power supply and allow it
to cool down in the air
* Only use air as a cooling
medium
FUE is working
White or green or both
LEDs are not lit
LED defective Replace LED
FUE starts sluggishly Power demand of the
connected machines is
too high
* Observe the power
specifications on the
rating plate,
* Reduce the number of
machines
Malfunctions
T01108GB.fm 20
1
Have machine repaired by Wacker Neuson Service, your
Wacker Neuson subsidiary or your Wacker Neuson dealer.
Addresses can be found on the Wacker Neuson homepage.
6.1 Engine
6.1.1 Air filter: Clean by knocking or blowing (from inside to the outside), do
not use gasoline or similar cleaning agent! Replace filters that are very
dirty or that have been used often. Check the filter holder before
inserting.
6.1.2 Fuel supply and carburetor: Clean the components regularly. Blow
through the jets.
6.1.3 Spark plug: Clean sooted or wet spark plugs. Check the spark plug air
gap (0.5 mm).
6.1.4 Ignition: Gap between the fan wheel and ignition armature
0.3 - 0.4 mm.
6.1.5 Cylinder: Keep the cooling ribs clean.
6.1.6 Starter: Lightly lubricate the bolts after approx. 200 hours in operation.
6.2 Percussion system, crankcase
Lubricante (see technicla data)
Lubrication check
6.2.1 After 20 hours of operation, the hammer must be lubricated via the
lubrication nipple provided with a red mark which is positioned on the
crankcase.
Vibrators are not
working
Socket is switched off
* Defective vibrator cable
(check whether line is
damaged)
* Vibrator defective
* Disconnect machine
* Check machine
* Switch on motor
protection switch
* Check the machine
current setting at the
motor protection switch,
switch on again if required
* Check current
consumption of the
machine
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Wacker Neuson FUE 10/042/200 User manual
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