Vents VUT 300 E2V EC User manual

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OPERATION MANUAL
VUT 300 E2V EC
Air supply and exhaust unit
with heat recovery
2
VUT 300 E2V EC
Introduction
Purpose
Delivery Package
Designation key
Main Technical Data
Safety Requirements
Design and Operating Principle
Installation and Setup
Condensate Drainage
Connection to power mains
Unit control
Technical Maintenance
Fault Handling
Storage and Transportation Regulations
Manufacturers Warranty
Acceptance Certicate
Connection Certicate
Warranty Card
CONTENTS
3
3
3
4
4
7
7
8
10
11
12
19
22
23
23
24
24
24
3
INTRODUCTION
PURPOSE
DELIVERY PACKAGE
Unit - 1 item;
Operation Manual - 1 item;
Wall-Mounted Control Panel - 1 item;
Remote Control - 1 item;
Duct Temperature Sensor - 1 item;
Shipping Box - 1 item;
Fixture Kit - 1 item.
The present operation manual consisting of the technical details, operating instructions and
technical specication covers the installation of VUT 300 E2V EC heat-recycling air supply and exhaust
units of VENTS series (hereinafter the Unit).
The unit is heat-recycling device designed as an essential element of energy-saving systems in
buildings and structures. The unit is a component and is not designed for autonomous operation.
The unit is designed to arrange continuous air exchange by means of mechanical ventilation
in private residences, oces, hotels, cafes, conference rooms as well as recuperation of heat energy
contained in warm stale extract air to warm up the puried supply air.
The transported air must not contain any combustible or explosive mixtures, chemical fumes,
coarse dust, soot, fat or any environment, prolic for the formation of harmful substances (toxic
substances, dust and pathogens) as well as sticky substances and brous materials
The unit is not intended for operation by children or any persons with reduced
physical, mental or sensory capacities as well persons lacking the required training.
The unit must be handled only by properly qualied personnel after the
appropriate safety instructions.
Install the unit to be out of reach of children.
4
VUT 300 E2V EC
DESIGNATION KEY
The unit is designed for operation in an enclosed area at ambient temperatures from +1 °C to +
40 °C at relative humidity of up to 80%.
Hazardous parts access and water ingress protection standard:
Unit motors - IP 44;
Unit assembly connected to air ducts - IP 22.
The unit series designations, their main outside and connecting dimensions, appearance and
technical parameters are given on Figure 1 and in Table 1.
The units undergo continuous improvement - therefore, some models may slightly dier from the
ones described herein.
VUT 300 E 2 V ЕС
Motor Type
Electronically commutated
Spigot Arrangement
V - vertical
Air capacity, m³/h
Unit Type
VUT - heat recovery ventilation
Electric heater
Number of Heating Coils
MAIN TECHNICAL DATA
5
Fig. 1. Outside and Connecting Dimensions of the Unit
600
697
14
59
260
373
428
700
157
410 110180
123108
149
10 m cable
6
VUT 300 E2V EC
Model VUT 300 E2V EC
Ventilation Mode Speed 1 Speed 2 Speed 3
Supply Voltage, V/50 Hz 1 ~ 230
Maximum Fan Power, W 30 74 212
Fan Current, A 0,3 0,6 1,4
Electric Heater Power, kW 2 Items x 2
Electric Heater Current, A 2 Items x 8.7
Total Unit Power, kW 4,22
Maximum Consumption Current of Unit, A 18,8
Maximum Air Flow, m
3
/h 80 160 300
Sound Pressure Level at 3m, dB(A) 10 19 37
Transported Air Temperature, °C from - 40 ° C to +60 ° C *
Casing Material Aluzinc
Insulation 20 mm mineral wool
Filter: Air Exhaust/Air Supply bag lter G4
Connected Air Duct Diameter, mm Ø 150
Weight, kg 38
Recuperating Eciency up to 85%
Heat Exchanger Type Counterow
Heat Exchanger Material Polystyrene
* — the transported air minimum temperature depends on the fan speed settings. See «Heat
Exchanger Freezing Protection» section on page 14.
Table 1 . Technical Parameters
Ambient Temperature from 0 °C to 40 °C
Relative Humidity from 5% to 90 % (without condensation)
Cable Section from 0.18 mm2 to 0.35 mm
2
Material ABS Plastic
Dimensions (WxHxD) 86x86x14 mm
Cable Length Up to 10 m
Ingress Protection Class IP30
Table 2 . Control Panel Specications
7
DESIGN AND OPERATING PRINCIPLE
The unit design and operating principle are shown on Fig. 2. The warm foul air from the premises
supplied to the device is puried in the exhaust lter, passed through the heat exchanger and then
extracted outside via the ducts by the exhaust fan. The cool fresh air from the outside enters the unit
through the air ducts and is stripped of impurities in the supply lter.
If the supply air temperature is below the threshold set on the control panel (-10 °C by factory
default) the incoming air is warmed up by a 2 kW electric pre-heater.
The air then passes through the heat exchanger and is delivered into the premises by the supply
fan. The heat exchanger ensures transfer of the heat energy extracted from the warm exhaust air to
the clean outdoor air therefore heating it up. The air streams do not mix in the process.
Heat recovery reduces heat energy losses and, consequently, the heating costs in the cold season.
The supply air can be additionally post-heated by the 2 kW electric heater built into the unit.
The unit design and operating logic are shown in Fig. 2.
The basic conguration includes:
1. Exhaust fan;
2. Supply Fan;
3. Counter-ow heat exchanger;
4. Exhaust air lter, class G4;
5. Supply air lter, class G4;
6. Condensate drip pan;
7. Condensate drain tubes;
8. Electric air pre-heater;
9. Electric air post-heater.
10. Supply air duct temperature sensor.
RESTRICTIONS:
• Do not operate the unit outside the permissible temperature range specied
in the Operation Manual or in areas with aggressive admixtures in the air
and in explosive environments.
• Do not connect drying machines or other similar high-power equipment to the
ventilation circuit.
• Do not use the unit for handling air-dust mixtures.
SAFETY REQUIREMENTS
Installation and operation of the unit shall be subject to the present Operation Manual and the all
appliable local building, re safety, technical and electric regulatory documents.
The unit must be properly earthed.
Prior to connecting the unit to the power mains check for visible damage as well as for any foreign
objects in the fan casing which may damage the impeller blades If necessary, contact the service centre.
ATTENTION!
Make sure to disconnect the unit from the power mains prior to any installation,
maintenance, connection and repair work.
8
VUT 300 E2V EC
INSTALLATION AND SETUP
Fig. 2. Design and Operating Logic
Ensure convenient access for maintenance, servicing or replacement operations, required for the
unit installation.
The wall intended for unit installation must be smooth. Any surface irregularities will lead to unit
casing skew and may prevent the unit from operating properly.
To enable proper post-heating of the supply air install the duct temperature sensor in the air duct
(item 11 on Fig. 2) at the minimum distance of 1 m from the supply air spigot.
The supply air duct temperature sensor is installed as follows:
Drill a Ø 9 mm hole in the air duct;
Insert the sensor into the hole;
Secure the sensor ange with three self-tapping screws.
It is recommended that the sensor and air duct joint is hermetically sealed.
12
763
5
8
4
9
Exhaust air
Intake air
Extract air
Supply air
10
min 1m
9
Fig. 3. Unit Installation
The unit is mounted onto the wall using anchor bolts - see Fig. 3.
16*
Anchor bolt
The wall-mounted control panel is installed as follows:
Lift the clips through the access holes in the bottom of the wall-mounted control panel
(Fig. 4).
Remove the back cover.
Disconnect the panel from the
terminal block.
Lay the cable in the wall to the
panel installation site.
Secure the panel back cover to the
wall (Fig. 5).
Fasten the cable to the terminal
block. The wiring diagram is shown in Fig. 5.
Clip the wall-mounted panel fascia
in place.
Fig. 4. Back Cover Removal
10
VUT 300 E2V EC
CONDENSATE DRAINAGE
Fig. 6. Condensate Removal
min 3°
min 3°
min 3°
min 100 mm
min 50 mm
CONDENSATE
DRAIN TUBES
CONNECTION PIPES
U-trap
SEWAGE COLLECTION
SYSTEM
min 3°
Fig. 5. Fixing Back Cover to the Wall
The condensate drip pan installed in the heat recovery section has pipes for extracting the
condensed uid outside the unit.
Connect the tube, the U-trap (not included in delivery package) and the sewage collection system
with metal or rubber pipes (Fig. 6). The pipe pitch must be at least 3°.
Fill up the system with water before connecting the unit to the power mains! During the operation
the U-trap must be always lled with water. Make sure that the water ows freely into the sewage
collection system or otherwise condensed water may build up in the unit during heat recovery, which
consequently, may cause equipment failure and water ingress into the premises.
4
3
1
2
+24V
data2/B
GND
data1/A
XT1
222325 24
+24V
data2/B
GND
data1/A
XT4
262729 28
XT8
11
The unit connects to 230 V / 50 Hz single-phase AC mains. The mains connection is ensured by a 3
x 2.5 mm2 power cable connected to the unit input terminal block at the factory. The cable strands are
marked as follows: phase (L), neutral (N), and protective earth (PE).
The unit must be connected to the power mains via an automatic cutout switch built into the
stationary wiring with a magnetic breaker (with the nominal trip current of at least 20 A) according to
Fig. 7.
Disconnect the unit from the power supply prior to any maintenance or repair. The
nominal electrical parameters of the unit are given on the manufacturer’s label. Any
tampering with the internal connections is prohibited and will void the warranty.
CONNECTION TO POWER MAINS
Fig. 7. Unit Power Connection Diagram
1
2
3
N
QF
N
PE
À
N
L
where QF is the automatic switch (not
included in the delivery package);
X1 - terminal block.
L
A N
X1
QF
1
2
3
N PE
L N PE
230 V / 50 Hz
The position of QF external switch must ensure free access for quick power-o of the fan. The power
conductor section is 2.5 mm2.
The unit enables the following external connection options (X3 terminal block markings as shown
on the label are enclosed in brackets, Fig. 8):
Automatic re extinguishing system contact («PK»);
Humidity relay (humidity sensor) contact or CO2 sensor contact («H»);
«3-point control» air damper («Y-N, Y-L, Y-C»).
On connecting the automatic re extinguishing system contact remove the jumper between
terminals X3:1 and X3:2 of terminal block X3; In this case a normally closed «dry» contact is used which
opens the unit control circuit on re-triggered actuation from the central re-ghting station cutting
the unit power.
The humidity sensor (or CO2 sensor) is connected to terminals X3:3 and X3:4 of terminal block
X3; The connection relies on a normally closed «dry» contact. Once it is closed, the unit switches to
maximum speed.
The condensate removal system is designed for indoor operation at ambient temperatures
above 0 °C. If the expected air temperatures are below 0 °C, the condensate drainage system must be
equipped with heat insulation and pre-heating facilities.
12
VUT 300 E2V EC
The damper actuator is connected to terminals X3:5, X3:6 and X3:7 of terminal block X3. The same
contacts can be used for parallel connection of one more damper.
The additional contacts are connected according to the wiring connection diagram (Fig. 8). The
wires are routed into the terminal box through a sealed lead-in in the cover.
Fig. 8. External Connections Diagram
UNIT CONTROL
Fig. 9. Control Panel and Remote Control
Unit On/O
Unit Operation Mode
Buttons (see details below)
Fan Speed Control Buttons
Remote Control
Remote Controller
Unit On/O
Fan Speed Up
On Heater
O button
Fan Speed Down
Speed 1
Speed 3
Speed 2
Scheduled Operation
On
On/O. Timer
Wall-Mounted Control Panel
The unit is controlled by means of the wall-mounted control panel and the remote control (Fig. 9).
1. Unit On \ O.
The unit is activated \ deactivated:
From the wall-mounted control panel by means of the Unit On/O button ;
From the remote control panel by means of the Unit On/O button .
1
2
3
4
"2"
L
L
ÐÊ
Í
Y-L
Y-C
Remove the jumper on connecting the
NC contact to the re alarm system
PK
to the re alarm
system board
РК H
“1”
“2”
“3”
Y-C
C
L
N
Y-L
X3
1
2
3
4
5
7
6
Y-N
N
to the humidity
sensor or CO2 sensor
Damper actuator
Y
to the external air
damper
13
Fig. 10. Panel display in the OFF mode
When the unit is o (Fig. 10) the wall-mounted
control panel display indicates:
Room temperature;
Day;
Time;
Deactivated status ;
In the TEH blowing mode indicators
and (blowing) are on as well as the
blowing countdown (minutes : seconds).
Fig. 11. Display in the ON state
When the unit is on (Fig. 11) the wall-mounted
control panel display indicates:
Room temperature;
Day;
Time;
Fan speed status ;
Timer status;
Timer operation is conrmed by the
indicator. When the timer is o the
indicator goes on.
Heater status information. Heater operation is
conrmed by the
.
2. Ventilation Mode Control
The unit fan speed can be set by means of:
From the wall-mounted control panel: Press the button to increase the speed or press the
button to reduce the speed cyclically (i.e. speed 1 - speed 2 - speed 3).
From the remote controller: Press the button to increase the speed or press the
button to reduce the speed cyclically (i.e. speed 1 - speed 2 - speed);
From the remote controller: Press the button to select speed 1, press the button to
select speed 2 or press the
button to select speed 3 correspondingly. The wall-mounted control
panel display shows the current fan speed status:
Indicator — «Speed 1» mode;
Indicator — «Speed 2» mode;
Indicator — «Speed 3» mode;
3. Supply Air Pre-Heating.
The supply air pre-heater raises the temperature to the pre-set value depending on the duct
temperature sensor setting. The heater is activated / deactivated:
From the wall-mounted control panel: press and hold the , button, then press the
button.
From the remote controller: to switch the heater on press the button, or press the
button to switch it o.
14
VUT 300 E2V EC
4. Timer.
The timer enables automatic switching of the fans to maximum speed with automatic reversion after a
selected period of time (20-60 minutes). The timer is activated / deactivated:
From the wall-mounted control panel: to activate the timer press and hold the button
and then press the
button. A single press of the button sets the timer to 20 minutes while each
subsequent press increases the timer setting in 10 minute increments. The maximum timer setting is 60
minutes. To deactivate the timer press and hold the
button for 3 seconds;
From the remote controller: to activate the timer for a 20 minute interval press the
button. To deactivate the timer switch the unit o by means of the
button or the button.
5. Heat Exchanger Freezing Protection (Supply Air Pre-Heating).
The pre-heater which protects the heat exchanger against freezing is activated if air
temperature in the supply air duct upstream of the heat exchanger drops below the pre-set value (-10
°C by default).
If the maximum pre-heater capacity is insucient to raise the air temperature in the duct
upstream of the heat exchanger above the threshold value the unit slows the fans one increment down.
ATTENTION!
Upon deactivation with a working heater the unit continues operation for an
additional 2 minutes to allow heater cooling. This is conrmed by the
indicator.
Fan Speed Setup Mode.
The unit operates at one of the three saved fan speeds: low speed, medium speed and high speed.
At the setup stage each of the speed settings can be attributed to a specic supply and exhaust fan
performance. Ventilation performance settings are made in the fan speed setup mode. The fan speed
setup mode is only available while the unit if o. To access the fan speed setup mode press and hold the
on the wall-mounted control panel, and then press and hold the button for 3 seconds.
Upon entering the setup mode the wall-mounted panel display screen will show the
and
indicators (Fig. 12).
Set the fan speed as necessary using the
and buttons.
While the speed is being set the display screen
will show the currently selected speed
, or
.
Fig. 12. Fan Power Adjustment
6. Unit Parameter Setup Mode.
Changing ventilation mode performance settings will alter the fan power settings
made at the factory! Fan speed and temperature sensor setup is only possible by means
of the wall-mounted control panel!
15
To change the supply fan power press
and hold the
button and press the button
to increase the speed or press the
дbutton to
decrease it. Each press of the
and buttons
increases or reduces the supply fan power in 1 %
increments. With the
button pressed the display
screen will indicate the current supply fan power
(Fig. 13).
To change the exhaust fan power press
and hold the
button and use the buttons
to increase the speed or use the
button to
decrease it. Each press of the
and buttons
increases or reduces the exhaust fan power in 1 % increments. With the
button pressed the display
screen will indicate the current exhaust fan power.
To exit the fan speed setup mode and save the changes press the
.
Изменение скорости вентиляторов с пульта дистанционного управления не предусмотрено.
To revert to the factory settings enter the fan speed setup mode and press the
and buttons
simultaneously and hold them for 3 seconds.
Factory fan speed settings:
Speed 1 — 40 %
Speed 2 — 70 %
Speed 3 — 100 %
Fig. 13. Fan Power Adjustment
Duct Temperature Sensor Setup Mode.
To enter the duct temperature sensor setup mode switch o the unit and simultaneously press the
and on the wall-mounted control panel.
Entering the sensor setup mode is conrmed by
the
and indicators.
While in the setup mode the wall-
mounted panel display screen shows the duct
temperature sensor and freezing protection sensor
settings (Fig. 14).
The duct temperature sensor setting is
adjusted by pressing the
button. The values are
cycled in the range from +16 °C to +30 °C in 2 °C
increments.
The freezing protection sensor
temperature is adjusted by pressing the
button.
The values are cycled in the range from -6 °C to -12
°C.
Fig. 14. Temperature Sensor Adjustment
To view the current temperature sensor settings press the button.
16
VUT 300 E2V EC
Press the button to display the
controller circuit execution code and the rmware
version code on the wall-mounted control panel
screen (Fig. 15).
To exit the duct temperature sensor
setup mode press the
button.
Fig. 15. Firmware Version
5. Filter Replacement Signal.
On elapsing of the lter replacement interval (3,000 hours) the temperature indication on the wall-
mounted control panel display screen will be substituted by the
lter replacement alert message (Fig.
16).
Fig. 16. Filter Replacement Alert
On lter replacement alert switch o
the unit by pressing the
button and disconnect
it from the power mains. Replace the lter (see the
sequence given in the «Technical Maintenance»
section, page 19).
Switch on the unit by pressing the
button on the wall-mounted panel or the
button on the remote controller. Then press the
and
buttons to reset the service hour counter.
Date and Time Setup.
Switch o the unit.
To enter the date and time setup mode press and hold the , then press the on the
wall-mounted control panel.
While holding the button select the parameter for adjustment by using the and
buttons. The parameter being adjusted is highlighted by blinking.
The date and time parameters are ordered as follows:
1. Minutes;
2. Hours;
3. Day;
4. Date;
5. Month;
6. Year.
Use the and buttons on the wall-mounted control panel to change the selected
parameter setting as necessary.
To exit the date and time setup mode press the button.
17
7. Scheduled Operation Mode.
To activate the scheduled operation mode press and hold the button, and then press
the
button on the wall-mounted control panel. The scheduled operation mode is conrmed by the
indicator on the display screen.
To deactivate the scheduled operation mode press and hold the button, and then press
the
button on the wall-mounted control panel.
You can also activate or deactivate the scheduled operation mode using the button on
the remote controller.
The timer will always prevail over scheduled operation.
8. Scheduled Operation Setup.
There are four entries for each day which contain the time for unit switching to a specic fan speed
as well as heater activation or deactivation.
To access the scheduled operation settings switch o the unit using the on the wall-
mounted control panel or the
button on the remote controller.
Press and hold the button on the wall-mounted control panel, and then press the
button.
Fig. 17. Scheduled Operation Setup Mode Indicators
Day
Time
Entry
Number
Heater
Status
Fan Speed
Heater O
Heater On
To select the scheduled operation setup mode parameters hold the button and use the
and buttons to make the selection as necessary.
Press the and buttons to set the parameter values.
Scheduled Operation Setup Mode Parameters (Fig. 17):
• Entry Number — there are four entries for each day.
• Day — day setting.
• Heater Status — heater setting for the current entry. - Heater On, - Heater O.
• Fan Speed — fan speed setting for the current entry.
• Time — time setting for the current entry.
To copy the entries to the following day press and hold the button, then press . Please
note that copying entries from Sunday onto Monday is not possible.
To exit the scheduled operation setup mode press the button on the wall-mounted
control panel or the
button on the remote controller.
A sample scheduling sequence is given in Table 3. By default the scheduled operation mode is set
up for cooling. To set up the unit for heating operation change the heater settings — set
.
18
VUT 300 E2V EC
Day
Entry Number
1 2 3 4
Start
Time
Mode
Heater
Status
Start
Time
Mode
Heater
Status
Start
Time
Mode
Heater
Status
Start
Time
Mode
Heater
Status
Mo. 07:00 2 speed O 08:00 1 speed O 17:00 2 speed O 22:00 1 speed O
Tu. 07:00 2 speed O 08:00 1 speed O 17:00 2 speed O 22:00 1 speed O
We. 07:00 2 speed O 08:00 1 speed O 17:00 2 speed O 22:00 1 speed O
Th. 07:00 2 speed O 08:00 1 speed O 17:00 2 speed O 22:00 1 speed O
Fr. 07:00 2 speed O 08:00 1 speed O 17:00 2 speed O 22:00 1 speed O
Sa. 10:00 2 speed O 12:00 2 speed O 17:00 2 speed O 23:00 1 speed O
Su. 10:00 2 speed O 12:00 2 speed O 17:00 2 speed O 23:00 1 speed O
Table 3 . Sample programming sequence
9. Alarms
In case of an emergency the unit switches o while the alarms are displayed on the wall-mounted
panel screen (Fig. 18). The list of possible alarms is given in Table. 4.
Fig. 18. Alarm Indication
Freezing Protection
Sensor Interruption
Duct Sensor Interruption
TEH Overheating
Temperature Sensor Alarm
ALARM INDICATION FAULT HANDLING
TEH Overheating
TEH Overheating. Contact the
maintenance service.
Temperature Sensor
Alarm
Short-circuiting of one or two
temperature sensors. Contact the
maintenance service
Duct Sensor Interruption
Contact the maintenance service to
restore the duct sensor.
Freezing Protection
Sensor Interruption
Contact the maintenance service to
restore the freezing protection sensor.
Table 4 . Unit-Specic Alarms
19
TECHNICAL MAINTENANCE
The unit requires maintenance works 3-4 times per year. Maintenance includes regular cleaning and
the following operations:
1. Filter maintenance (3-4 timed per year).
Dirty lters increase air resistance in the system and reduce supply air volume. Clean the lters as
required but at least once in 3-4 months. Use a vacuum-cleaner to remove the contamination or use a
new lter. Contact your seller for new lters.
Filter removal procedure (Fig. 19):
1. Remove four bolts with handles.
2. Open the unit access door and remove 2 M6 screws to release the stoppers. Shut the unit access
door ad lift it upwards to remove it from the supports.
3. Remove the heat exchanger from the unit by pulling its bend.
4. Remove the extract and supply lter.
Install the lters in reverse orders.
2. Heat exchanger inspection (once per year).
Some dust can get accumulated on the heat exchanger block even in case of regular maintenance
of the lters. To maintain the high heat exchange eciency, regular cleaning is required. To clean the
heat exchanger pull it out of the unit and ush it with warm soap or mild detergent water solution. Re-
install the dry heat exchanger to the unit.
3. Fan inspection (once per year).
Even in case of regular lter maintenance, some dust and grease can get accumulated inside the
fans and reduce the unit performance and supply air ow.
Clean the fans with a soft brush or cloth. No water and abrasive detergent, sharp objects or solvents
are allowed for cleaning to prevent the impeller damage.
4. Condensate drainage (once per year).
The drain pipes may get clogged with extracted particles. Pour some water inside the drain pan and
check the pipe for clogging. Clean the U-trap and drain pipe if required.
5. Supply air ow control (twice per year).
Leaves and other pollutions can clog the supply air grille and reduce the unit performance and
supply air volume. Check the supply grille twice per year and clean it as required.
6. Ductworks inspection (once in 5 years).
Even regular technical maintenance of the unit may not completely prevent dirt accumulation in
the air ducts, which impairs the unit performance. The air duct maintenance mens their regular cleaning
or replacement.
7. Control Unit Maintenance (as required).
The control unit must be serviced by an expert qualied for unassisted operations with electrical
installations up to 1000 V and made familiar with the present operation manual. Disconnect the unit
from the power mains prior to the control unit maintenance.
Control unit maintenance sequence (Fig. 20):
1. Take the unit access door and remove the heat exchanger.
2. Remove the self-tapping screws to release the protecting cover.
3. Remove the self-tapping screws securing the swivel control unit panel.
4. Remove the control unit lid.
20
VUT 300 E2V EC
Fig. 19. Heat exchanger ad tler maintenance
1 2
43
/