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9.0LOEMDieselEngines
(Tier3/StageIIIAPlatform)
*OMRG36864*
OPERATOR'SMANUAL
9.0LOEMDieselEngines
(Tier3/StageIIIAPlatform)
OMRG36864ISSUE07AUG17(ENGLISH)
CALIFORNIA
Proposition65Warning
Dieselengineexhaustandsomeofitsconstituents
areknowntotheStateofCaliforniatocausecancer,
birthdefects,andotherreproductiveharm.
Ifthisproductcontainsagasolineengine:
WARNING
Theengineexhaustfromthisproductcontains
chemicalsknowntotheStateofCaliforniatocause
cancer,birthdefectsorotherreproductiveharm.
TheStateofCaliforniarequirestheabovetwowarnings.
AdditionalProposition65Warningscanbefoundinthismanual.
JohnDeerePowerSystems
WorldwideEdition
PRINTEDINU.S.A.
TP-6457 8/17
Introduction
ZE59858,000025E-19-31MAY17-1/1
OEMEngineandDrivetrainWarrantyRegistration
RG24614—UN—21OCT13
ScanthiscodetoregisteryourOEMengineonline.Youcanalso
visitusdirectlyatJohnDeere.com/warranty.
WhyregisteringyourOEMengineordrivetrain
productisareallysmartidea:
•
Getfasterservice.Registeringyourengineor
drivetrainproductgivesustheinformationweneedto
meetyourserviceneedspromptlyandcompletely.
•
Protectyourinvestment.You’llbekeptup-to-dateon
engineordrivetrainproductupdates.
•
Extendyourwarranty.You’llbegiventheoptionto
extendyourcoveragebeforeyourstandardwarranty
termexpires.
•
Stayinformed.Bethefirsttoknowaboutnewproducts
andmoney-savingoffersfromJohnDeere.
You’reCovered
WhenyoubuyaJohnDeereengineordrivetrainproduct
youaren’tjustbuyingpistonsandcrankshaftsandgear
drives.You’rebuyingtheabilitytogetworkdone.Without
downtime,withoutworries,andwithouthassles.And
you’rebuyingtheassurancethatifyoudoneedhelp,a
strongsupportnetworkwillbethere—readytostepin.
Confidence.That'swhatJohnDeereengines,John
Deeredrivetrains,andJohnDeereWarrantiesareall
about.
Longdurations.Warrantiesdesignedtogiveyou
confidenceinyourengineordrivetrainproduct.
Worldwidesupport.Getservicewhenandwhere
youneedit.JohnDeerehas4,000+servicelocations
worldwide.
GenuineJohnDeerepartsandservice.Authorized
serviceoutletswilluseonlyneworremanufacturedparts
orcomponentsfurnishedbyJohnDeere.
WarrantyDuration
Equipmentoperatorscan’tafforddowntimeorunexpected
repairs.That’swhyweoffera2-year/2,000-hourwarranty,
withunlimitedhoursinthefirstyear,onourOEMindustrial
andmarineengines.Thiswarrantytakeseffectthedate
thattheengineisdeliveredtothefirstretailpurchaser.In
addition,extendedwarrantiesareavailableundercertain
conditions.JohnDeereoffersavarietyofpurchased
warrantiestoextendthewarrantyperiodforyourengine.
You'llbegiventheoptiontoextendyourcoveragebefore
yourstandardwarrantytermexpires.Besuretoregister
yourengineordrivetrainproductandtakefulladvantage
oftheJohnDeereserviceandsupportnetwork.
ObtainingWarrantyService
Warrantyservicemustberequestedthroughan
authorizedJohnDeereserviceoutletbeforetheexpiration
ofthewarranty.Evidenceoftheengine’sordrivetrain
product’sdeliverydatetothefirstretailpurchasermustbe
presentedwhenrequestingwarrantyservice.Authorized
serviceoutletsinclude:
•
JohnDeeredistributor
•
JohnDeereOEMservicedealer
•
JohnDeereequipmentdealer
•
JohnDeeremarinedealer
WorldwideSupportNetwork
VisitJohnDeere.com/dealertofindtheauthorizedengine
ordrivetrainservicelocationnearestyou.Forcomplete
warrantydetailsvisitJohnDeere.com/warrantystatements
toview,download,orprintthewarrantystatementforyour
engineordrivetrainproduct.
080817
PN=3
Introduction
DN28805,0001E6E-19-05MAR14-1/1
JR74534,000026F-19-21JUN12-1/1
Foreword
IMPORTANT:Someinformationcontainedwithin
thismanualreferstoenginesthatarecapable
ofrunningonaviation(jet)fuels.These
enginesarespecificallyorderedandoutfitted
withspecialhardenedcomponentsandfuel
dosingelement(s)thatmaketheengine
capableofusingthesefuels.
CAUTION:EnginesNOTorderedandoutfitted
withthesespecialcomponentsareNOT
capableofusingaviation(jet)fuels.Ifyou
haveanyquestions,pleasecontactyour
localservicingdealer.
READTHISMANUALcarefullytolearnhowtooperate
andserviceyourenginecorrectly.Failuretodosocould
resultinpersonalinjuryorequipmentdamage.
THISMANUALSHOULDBECONSIDEREDapermanent
partofyourengineandshouldremainwiththeengine
whenyousellit.
MEASUREMENTSINTHISMANUALaregiveninboth
metricandcustomaryU.S.unitequivalents.Useonly
correctreplacementpartsandfasteners.Metricandinch
fastenersmayrequireaspecificmetricorinchwrench.
RIGHT-HANDANDLEFT-HANDsidesaredeterminedby
standingatthedriveorflywheelend(rear)oftheengine
andfacingtowardthefrontoftheengine.
WRITEENGINESERIALNUMBERSandoptioncodes
inthespacesindicatedintheRecordKeepingSection.
Accuratelyrecordallthenumbers.Yourdealeralso
needsthesenumberswhenyouorderparts.Filethe
identificationnumbersinasecureplaceofftheengine.
SETTINGFUELDELIVERYbeyondpublishedfactory
specificationsorotherwiseoverpoweringwillresultinloss
ofwarrantyprotectionforthisengine.
CERTAINENGINEACCESSORIESsuchasradiator,
aircleaner,andinstrumentsareoptionalequipmenton
JohnDeereOEMEngines.Theseaccessoriesmaybe
providedbytheequipmentmanufacturerinsteadofJohn
Deere.Thisoperator'smanualappliesonlytotheengine
andthoseoptionsavailablethroughtheJohnDeere
distributionnetwork.
NOTE:Thisoperator'smanualcoversonlyengines
providedtoOEM(OriginalEquipment
Manufacturers).ForenginesinDeeremachines,
refertothemachineoperatorsmanual.
EngineOwner
JohnDeereEngineOwner:
Itisimportantforyoutoregisteryournewenginefor
factorywarranty.Registeringyourenginewillallowyour
ServiceDealertoverifythatyourwarrantystatusshould
arepairbeneeded.Theeasiestwaytoregisteryour
engineisviatheinternet.T oregisteryourenginefor
warrantyviatheinternet,pleaseusethefollowingURL:
http://www.johndeere.com/enginewarranty
YourJohnDeereEngineDistributororlocalJohnDeere
ServiceDealerwillalsobehappytoprovidethisservice.
EngineservicecanbedonebyallAg,C&FD,andJDPS
brandeddealers.ToviewtheJohnDeereServiceDealer
networkorlocateyournearestDealer,usethefollowing
URL:http://www.johndeere.com/dealer
080817
PN=4
Introduction
OURGP11,000001F-19-11SEP08-1/1
IdentificationViews—JohnDeere9.0LOEMDieselEngine
RG13848—UN—24JAN05
9.0LDieselEngineRightFrontView
RG13847—UN—24JAN05
9.0LDieselEngineLeftFrontView
RG13850—UN—17JAN05
9.0LDieselEngineFrontView
RG13849—UN—24JAN05
9.0LDieselEngineRearView
080817
PN=5
Introduction
ContinuedonnextpageZE59858,0000006-19-09MAR16-1/2
Trademarks
Trademarks
AdBlue®
AdBlueisatrademarkofVDA,theGermanAssociationofthe
AutomotiveIndustry.
AMP®AMPisatrademarkofTycoElectronics
BIO-GREASE-GARD™BIO-GREASE-GARDisatrademarkofDeere&Company
BioHy-Gard™BioHy-GardisatrademarkofDeere&Company
Bluetooth®BluetoothisatrademarkofBluetoothSIG
Break-In™Plus
Break-InisatrademarkofDeere&Company
CINCH™CINCHisatrademarkofCinchInc.
COOL-GARD™PLUSCOOL-GARDisatrademarkofDeere&Company
CoolScan™CoolScanisatrademarkofDeere&Company
COOLSCAN™PLUSCOOLSCANisatrademarkofDeere&Company
CustomPerformance™CustomPerformanceisatrademarkofDeere&Company
Deere™
DeereisatrademarkofDeere&Company
DENSO®DENSOisatrademarkofDENSOCorporation
DEUTSCH®DEUTSCHisatrademarkofDeutschCo.
DieselScan™DieselScanisatrademarkofDeere&Company
DuPont®DuPontisatrademarkofE.I.DuPontdeNemoursandCompany
EXTREME-GARD™EXTREME-GARDisatrademarkofDeere&Company
FleetGard™FleetGardisatrademarkofDeere&Company
Fuelscan™
FuelscanisatrademarkofDeere&Company
Funk™
FunkisatrademarkofDeere&Company
GREASE-GARD™GREASE-GARDisatrademarkofDeere&Company
Hy-Gard™Hy-GardisatrademarkofDeere&Company
JDLink™
JDLinkisatrademarkofDeere&Company
JDParts™
JDPartsisatrademarkofDeere&Company
JohnDeere™
JohnDeereisatrademarkofDeere&Company
Loctite®LoctiteisatrademarkofHenkelCorporation
Metri-Pack®Metri-PackisatrademarkofDelphiConnectionSystems
OILSCANPLUS™OILSCANPLUSisatrademarkofDeere&Company
Oilscan™OilscanisatrademarkofDeere&Company
Permatex®PermatexisatrademarkofIllinoisT oolWorksInc.
Phoenix™
PhoenixisatrademarkofDeere&Company
Plastigage®PlastigageisatrademarkofPerfectCircleCorporation
Plus-50™II
Plus-50isatrademarkofDeere&Company
PowerSight™PowerSightisatrademarkofDeere&Company
PowerTech™
PowerTechisatrademarkofDeere&Company
PowerTech™E
PowerTechisatrademarkofDeere&Company
PowerTech™M
PowerTechisatrademarkofDeere&Company
PowerTech™Plus
PowerTechisatrademarkofDeere&Company
Restore®Restoreisatrademarkof"Restore,Inc."
Scotch-Brite®Scotch-Briteisatrademarkof3MCo.
Scotch-Grip®Scotch-Gripisatrademarkof3MCo.
ServiceADVISOR™ServiceADVISORisatrademarkofDeere&Company
SERVICEGARD™SERVICEGARDisatrademarkofDeere&Company
SPEEDI-SLEEVE®SPEEDI-SLEEVEisaregisteredtrademarkoftheSKFGroup.
SWEDA™SWEDAisatrademarkofDeere&Company
Swagelok®SwagelokisaregisteredtrademarkofSwagelokCompany.
TACH-N-TIME™TACH-N-TIMEisatrademarkofBoschAutomotiveServiceSolutionsInc.
TeamMate™
TeamMateisatrademarkofDeere&Company
TEFLON®TEFLONisatrademarkofDuPontCo.
Torq-Gard™Torq-GardisatrademarkofDeere&Company
080817
PN=6
Introduction
ZE59858,0000006-19-09MAR16-2/2
TORX®TORXisaregisteredtrademarkofAcumentIntellectualProperties,LLC
Vari-Cool™Vari-CoolisatrademarkofDeere&Company
WEATHERPACK®WEATHERPACKisatrademarkofPackardElectric
WINDOWS®WINDOWSisatrademarkofMicrosoftCorporation
080817
PN=7
Introduction
080817
PN=8
Contents
Page
RecordKeeping
RecordEngineSerialNumber............................01-1
EngineOptionCodes.........................................01-2
RecordHigh-PressureFuelPump
ModelandSerialNumbers.............................01-4
RecordRearPowerTake-Off(PTO)
SerialNumber(IfEquipped)...........................01-4
RecordECUSerialNumber...............................01-4
EmergencyStationaryEngineRule....................01-5
Safety
RecognizeSafetyInformation............................05-1
UnderstandSignalWords...................................05-1
FollowSafetyInstructions...................................05-1
ReplaceSafetySigns.........................................05-2
CaliforniaProposition65Warning......................05-2
IlluminateWorkAreaSafely...............................05-2
WorkinCleanArea............................................05-2
UseProperT ools................................................05-3
LiveWithSafety..................................................05-3
PreventMachineRunaway.................................05-3
HandleFuelSafely—AvoidFires........................05-4
PrepareforEmergencies....................................05-4
HandleStartingFluidSafely...............................05-4
InCaseofFire....................................................05-5
HandleFluidsSafely—AvoidFires.....................05-5
AvoidStaticElectricityRiskWhenRefueling......05-6
ServiceMachinesSafely....................................05-6
WearProtectiveClothing....................................05-6
ProtectAgainstNoise.........................................05-7
HandlingBatteriesSafely...................................05-7
PreventAcidBurns.............................................05-8
StayClearofRotatingDrivelines........................05-8
InstallAllGuards................................................05-9
PracticeSafeMaintenance.................................05-9
RemovePaintBeforeWeldingorHeating........05-10
AvoidHeatingNearPressurizedFluidLines....05-10
AvoidHigh-PressureFluids..............................05-10
DoNotOpenHigh-PressureFuelSystem........05-11
ProtectAgainstHighPressureSpray...............05-11
PreventBatteryExplosions..............................05-11
AvoidHotExhaust............................................05-12
WorkInVentilatedArea....................................05-12
ServiceCoolingSystemSafely........................05-12
Decommissioning—ProperRecycling
andDisposalofFluidsandComponents.....05-13
Page
Fuels,Lubricants,andCoolant
DieselFuel..........................................................10-1
SupplementalDieselFuelAdditives...................10-1
LubricityofDieselFuel.......................................10-2
HandlingandStoringDieselFuel.......................10-2
BioDieselFuel....................................................10-3
TestingDieselFuel.............................................10-4
Aviation(Jet)Fuels.............................................10-5
FuelFilters..........................................................10-5
MinimizingtheEffectofColdWeather
onDieselEngines..........................................10-6
DieselEngineBreak-InOil—
Non-EmissionsCertifiedand
CertifiedTier1,Tier2,Tier3,Stage
I,StageII,andStageIII.................................10-7
DieselEngineOil—Tier3andStageIII............10-8
EngineOilandFilterServiceIntervals
—Tier3andStageIIIA—OEM
Applications....................................................10-9
DieselEngineOilandFilterServiceIntervals..10-10
EngineOilandFilterServiceIntervals
(JetFuelCapableEnginesOnly).................10-12
MixingofLubricants..........................................10-12
AlternativeandSyntheticLubricants................10-12
LubricantStorage.............................................10-13
OilFilters..........................................................10-13
DieselEngineCoolant(enginewith
wetsleevecylinderliners)............................10-14
WaterQualityforMixingwithCoolant
Concentrate..................................................10-15
OperatinginWarmTemperatureClimates.......10-15
TestingCoolantFreezePoint...........................10-16
DisposingofCoolant........................................10-16
InstrumentPanels
PV101InstrumentPanels...................................15-1
PV101DiagnosticGauge—Using....................15-3
PV101DiagnosticGauge—MainMenu............15-4
PV101DiagnosticGauge—EssentialMenus...15-5
DG14DiagnosticGauge—Using......................15-5
DG14DiagnosticGauge—MainMenu.............15-6
DG14DiagnosticGauge—EssentialMenus.....15-7
PV480InstrumentPanel.....................................15-8
PV480DiagnosticGauge—Using....................15-9
PV480DiagnosticGauge—MainMenu..........15-10
Continuedonnextpage
OriginalInstructions.Allinformation,illustrationsandspecificationsinthis
manualarebasedonthelatestinformationavailableatthetimeofpublication.
Therightisreservedtomakechangesatanytimewithoutnotice.
COPYRIGHT©2017
DEERE&COMPANY
Moline,Illinois
Allrightsreserved.
AJohnDeereILLUSTRUCTION™Manual
PreviousEditions
Copyright©2005,2006,2008,2009,2010,2013,2014,2015,2016
i
080817
PN=1
Contents
Page
PV480DiagnosticGauge—EssentialMenus..15-11
MainMenuNavigation......................................15-12
EngineConfigurationData...............................15-13
AccessingStoredTroubleCodes.....................15-15
AccessingActiveTroubleCodes......................15-17
EngineShutdownCodes..................................15-19
AdjustingBacklighting......................................15-20
AdjustingContrast............................................15-22
SelectingUnitsOfMeasurement......................15-24
Setup1-UpDisplay...........................................15-26
Setup4-UpDisplay...........................................15-31
JohnDeerePowerSight....................................15-35
EngineOperation
Break-InService.................................................20-1
AuxiliaryGearDriveLimitations.........................20-4
GeneratorSet(Standby)AndAllOther
OEMEngineApplications..............................20-4
StartingtheEngine.............................................20-5
NormalEngineOperation...................................20-6
ColdWeatherOperation.....................................20-7
WarmingEngine.................................................20-8
IdlingEngine.......................................................20-8
ChangingEngineSpeed.....................................20-9
StoppingtheEngine.........................................20-11
UsingaBoosterBatteryorCharger.................20-12
LubricationandMaintenance
RequiredEmission-RelatedInformation.............25-1
ObserveServiceIntervals..................................25-1
UseCorrectFuels,Lubricants,andCoolant.......25-1
LubricationandMaintenanceService
IntervalChart—StandardIndustrialEngines..25-2
LubricationandMaintenanceService
IntervalChart—Generator(Standby)
Applications....................................................25-3
LubricationandMaintenanceService
IntervalChart—JetFuelCapableEngines.....25-4
Lubrication&Maintenance/Daily
DailyPrestartingChecks....................................30-1
Lubrication&Maintenance/500Hour/12Month-
JetFuel250Hour
ServicingFireExtinguisher.................................35-1
ServicingBattery................................................35-1
ChangingEngineOilandReplacingOilFilter....35-3
VisuallyInspectingCoolantPump......................35-5
CheckingCrankcaseVentHoseandValve........35-5
CheckingAirIntakeSystem...............................35-6
ReplacingFuelFilterElements(DieselFuel).....35-7
ReplacingFuelFilterandDosing
Elements(JetFuelCapableEngines)..........35-10
CheckingBeltTensionerSpring
TensionandBeltWear.................................35-14
CheckingBeltWear..........................................35-14
Page
CheckingT ensionerSpringTension.................35-14
CheckingCoolingSystem................................35-15
TestingDieselEngineCoolant..........................35-16
ReplenishingSupplementalCoolant
Additives(SCAs)BetweenCoolant
Changes.......................................................35-17
PressureT estingCoolingSystem.....................35-18
CheckingandAdjustingEngineSpeeds..........35-19
CheckingEngineMounts..................................35-19
CheckingEngineGroundConnection..............35-19
Lubrication&Maintenance/2000Hour/24Month
FlushingAndRefillingCoolingSystem...............40-1
BleedingAirFromCoolingSystem.....................40-3
TestingThermostats...........................................40-5
AdjustingValveClearance..................................40-7
CheckingCrankshaftVibrationDamper...........40-10
ServiceAsRequired
AdditionalServiceInformation............................45-1
DoNotModifyFuelSystem................................45-1
DrainWaterFromFuelFilters............................45-2
AddingCoolant...................................................45-2
Pre-StartCleaningGuide...................................45-3
ReplacingAirCleanerFilterElements................45-4
InspectingPrimaryFilterElement.......................45-5
CleaningPrimaryFilterElement.........................45-5
ElementStorage.................................................45-5
ReplacingFan/AlternatorBelt.............................45-6
CheckingFuses..................................................45-6
CheckingElectricalWiringAndConnections.....45-6
BleedingFuelSystem.........................................45-7
CheckingAirCompressors(IfEquipped)...........45-7
CheckingFreon(A/C)Compressor(If
Equipped).......................................................45-7
CheckingRearPTO...........................................45-8
Troubleshooting
GeneralTroubleshootingInformation.................50-1
InstrumentPanelMethodforRetrieving
DiagnosticTroubleCodes..............................50-1
DisplayingOfDiagnosticTrouble
Codes(DTCs)................................................50-2
ListingofDiagnosticTroubleCodes(DTCs)......50-3
IntermittentFaultDiagnostics.............................50-7
DisplayingDiagnosticGaugeSoftware..............50-7
EngineTroubleshooting......................................50-9
ElectricalTroubleshooting................................50-14
LubricationSystemTroubleshooting................50-16
CoolingSystemTroubleshooting......................50-19
AirIntakeandExhaustSystem
Troubleshooting............................................50-20
PrecautionsforElectricalSystem
WhenSteamCleaningEngine.....................50-20
EngineWiringHarnessLayout.........................50-21
PrecautionsForWelding..................................50-22
Continuedonnextpage
ii
080817
PN=2
Contents
Page
EngineWiringDiagram(EnginesWith
Full-FeaturedInstrumentPanel)..................50-23
EngineWiringDiagram(EnginesWith
Full-FeaturedInstrumentPanel)
(Continued)..................................................50-24
EngineWiringDiagram(EnginesWith
Full-FeaturedInstrumentPanel)
(Continued)..................................................50-25
Storage
EngineStorageGuidelines.................................55-1
PreparingEngineforLongTermStorage...........55-2
RemovingEnginefromLongTermStorage.......55-3
Specifications
GeneralOEMEngineSpecifications..................60-1
EnginePowerandSpeedRating
Specifications
1
...............................................60-2
EngineCrankcaseOilFillQuantities..................60-3
UnifiedInchBoltandScrewT orqueValues........60-4
MetricBoltandScrewTorqueValues.................60-5
LubricationandMaintenanceRecords
UsingLubricationandMaintenanceRecords.....65-1
Daily(Prestarting)Service..................................65-1
250Hour/12MonthService(JetFuel
CapableEngines)...........................................65-1
500HoursofOperation/orEvery12
MonthsService..............................................65-2
2000HoursofOperation/orEvery24
MonthsService..............................................65-2
ServiceasRequired...........................................65-3
Warranty
JohnDeereWarrantyinOEMApplications........70-1
EmissionsControlSystemCertificationLabel....70-4
CARBNon-roadEmissionsControl
WarrantyStatement—CompressionIgnition..70-5
EPANon-roadEmissionsControl
WarrantyStatement—Compression
Ignition..........................................................70-13
ServiceLiterature
TechnicalInformation..........................................75-1
iii
080817
PN=3
Contents
iv
080817
PN=4
RecordKeeping
OURGP11,0000014-19-11OCT06-1/1
RecordEngineSerialNumber
Theengineserialnumberplate(C)islocatedonthe
left-handsideofengineblockbetweenintakemanifold
andstartermotor.
Recordallofthenumbersandlettersfoundonyour
engineserialnumberplateinthespacesprovidedbelow.
Thisinformationisveryimportantforrepairpartsor
warrantyinformation.
EngineSerialNumber(A)
EngineModelNumber(B)
NOTE:Onengineserialnumber(A)the7thdigitshows
theemissionlevelasfollows:
•
“B”fornon-certifiedengines
•
“C”forTier1/StageIengines
•
“G”forTier2/StageIIengines
•
“L”forTier3/StageIIIAengines
A—EngineSerialNumber
B—EngineModelNumber
C—SerialNumberPlate
RG14799—UN—23JUN06
EngineSerialNumberPlate
RG13813—UN—11JAN05
LocationofEngineSerialNumberPlate
01-1
080817
PN=13
RecordKeeping
ContinuedonnextpageRG,RG34710,5004-19-12JUN17-1/2
EngineOptionCodes
1111
4391
6901
1399
4607
72F3
1425
4702
7306
6068HFC09 2732F6.8 L
1524
4803
7703
1606
4903
7897
1708
5002
8422
1928
5103
8911
2002
5215
9805
2699
5407
2815
5511
2909
5615
3008
5709
3512
5927
3914
6543
4026
6801
JOHN DEERE
Customer No. OPTION CODES
Number
PE6068U000094
A
RG24026—UN—05AUG13
OptionCodeLabelExample
A—EngineBaseCode(example)
OEMengineshaveanengineoptioncodelabelaffixedto
therockerarmcover.Thesecodesindicatewhichofthe
engineoptionswereinstalledonyourengineatthefactory.
Wheninneedofpartsorservice,furnishyourauthorized
servicingdealerorenginedistributorwiththesenumbers.
Theengineoptioncodelabelincludesanenginebase
code(A).Thisbasecodemustalsoberecordedalong
withtheoptioncodes.Attimesitwillbenecessaryto
furnishthisbasecodetodifferentiatetwoidenticaloption
codesforthesameenginemodel.
Thefirsttwodigitsofeachcodeidentifyaspecificgroup,
suchasalternators.Thelasttwodigitsofeachcode
identifyonespecificoptionprovidedonyourengine,such
asa24volt,120ampalternator.
Ifanengineisorderedwithoutaparticularcomponent,the
lasttwodigitsofthatfunctionalgroupoptioncodewillbe
99,00,orXX.Thefollowinglistshowsonlythefirsttwo
digitsofthecodenumbers.Forfuturereferencesuchas
orderingrepairparts,itisimportanttohavethesecode
numbersavailable.Toensurethisavailability,enterthe
thirdandfourthdigitsshownonyourengineoptioncode
labelinthespacesprovidedonthefollowingpage.
Anadditionaloptioncodelabelmayalsobedelivered(in
aplasticbagattachedtotheengineorinsertedinthe
machinedocumentation).Itisrecommendedtoplacethis
labeleitheronthispageoftheoperatorsmanualorinthe
EngineOwner'sWarrantybookletunderOptionCodes.
Themachinemanufacturermayhaveplacedthelabelina
specificaccessiblearea(insidetheenclosureorcloseto
amaintenancearea).
Yourengineoptioncodelabelmaynotcontainalloption
codesifanoptionhasbeenaddedaftertheengineleft
theproducingfactory.
Ifoptioncodelabelislostordestroyed,consultyour
servicingdealerorenginedistributorsellingtheenginefor
areplacement.
RecordyourengineBaseCode(A)inthespacesprovided
belowforeasyreference.
EngineBaseCode(A):
OptionCodesDescriptionOptionCodesDescription
10PaintProtection56Paint
11
RockerArmCover
57
WaterPumpInlet
12
OilFiller
58
PowerT akeOff
13
CrankshaftPulley
59
OilCooler/OilFilter
14FlywheelHousing60
Add-OnFanDrivePulley
15Flywheel61
AfterTreatmentDevice/Muffler
16
FuelInjectionSystem
62
AlternatorMounting
17AirInlet63Low-PressureFuelLines
18
AirCleaner
64ExhaustElbow
19
OilPan
65Turbocharger
20
WaterPump66
TemperatureSwitch
21
ThermostatCover
67
EngineSensors
22
Thermostat68Damper
23FanDrive69
EngineSerialNumberPlate
24FanBelt70
DecompositionTube(OEM)
01-2
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PN=14
RecordKeeping
RG,RG34710,5004-19-12JUN17-2/2
OptionCodesDescriptionOptionCodesDescription
25
Fan71
SCR(OEM)
26BlockHeater72
PerformanceSoftwareandLabels
27
Radiator/HeatExchanger
7A
PerformanceSoftwareandLabels
28
ExhaustManifold
73
AfterTreatmentDosingSystem
29
VentilatorSystem
74
AirConditioning
30
StartingMotor
75
RestrictionIndicator
31Alternator76
OilPressureSwitch
32
DEFLines,Pressure(OEM)
77
TimingGearCover(S450/S650
33
DEFLines,Supply/ReturntoT ank(OEM)
78
AirCompressor
34
DEFTankandHeader(OEM)
79
Certification
35FinalFuelFilter80
SeaWaterPump(Marine)
36
FrontPlateandIdlerShafts
81
PrimaryFuelFilter/WaterSeparator
37
FuelTransferPump
82
IgnitionSystem(NaturalGas)
38
OperatorManual
83
VehiclePerformanceSoftware
39ThermostatHousing84WiringHarness
40
DipstickandTube85
FuelSystem(NaturalGas)
41
BeltDrivenAuxiliaryDrive(Add-OnCrankPulley)
86FanPulley
42
DEFLine,SupplyModuletoInjector(OEM)
87BeltT ensioner
43
StartingAid
88
OilFilter
44
TimingGearCover(S350)
89
EGRSystem
44
TachometerDriveSensors(S450/S650)
90
TrimSoftware(OEM)
45
SecondaryBalancers
91
EngineInstallationKit(S350)
46
CylinderBlockwithCamshaft
92
EngineT estCertificate/EngineAccessories(S350)
47
Crankshaft/MainBearings
92
EngineInstallationKit(S450)
48
ConnectingRods/Pistons/Liners
93EmissionLabel
49ValveActuatingMechanism94
CustomSoftware
50
OilPump
95PartsInstalledatFactory
51
CylinderHeadwithValves
96
EngineInstallationKit/ShipWith(S450/S650)
52
GearDrivenAuxiliaryDrive
96
ECUWiringHarness(6125/6135)
53FuelHeater97FieldInstalledItems
54
TurboAirIntake98
EngineLiftStrap
55
ShippingStand
99
ServiceOnlyParts
NOTE:Thisisacompleteoptioncodelistbasedon
thelatestinformationavailableatthetimeof
publication.Therightisreservedtomakechanges
atanytimewithoutnotice.Yourenginewillnot
containalloptioncodeslisted.
01-3
080817
PN=15
RecordKeeping
OURGP11,0000022-19-11OCT06-1/1
RG,RG34710,4004-19-11OCT06-1/1
OURGP11,000003B-19-11OCT06-1/1
RecordHigh-PressureFuelPumpModeland
SerialNumbers
Recordthefueltransferpumpmodelandserialinformation
foundontheserialnumberplate(A).
ModelNo.RPM
Manufacturer'sNo.
SerialNo.
A—SerialNumberPlate
RG13851—UN—17JAN05
HighPressureFuelPumpSerialNumberPlate
RecordRearPowerTake-Off(PTO)Serial
Number(IfEquipped)
Recordtherearpowertake-off(PTO)serialnumberfound
onrearPTOserialnumberplate(A)(ifequipped).
RearPTOSerialNumber
RG12594—UN—24SEP02
RearPTOSerialNumberPlate
RecordECUSerialNumber
Recordthepartnumberandserialnumberinformation
foundontheserialnumberlabelontheEngineControl
Unit(ECU)(A)mountedonorneartheengine.
PartNo.
SerialNo.
A—SerialNumberLabel
RG13853—UN—17JAN05
RecordEngineControlUnit(ECU)SerialNumber
01-4
080817
PN=16
RecordKeeping
KW40574,0000003-19-12MAY16-1/1
EmergencyStationaryEngineRule
RG19597—UN—20OCT10
EmissionsLabel
EmissionsLabel
AfterTier4standardstakeeffect,enginemanufacturers
ofemergencystationaryenginesthatdonotmeetthe
standardsfornon-emergencyenginesmustaddtoeach
suchemergencyengineapermanentlabel(suchasthe
emissionlabelasshown)whichstatesthattheengine
islimitedtostationaryemergencyuse.OnJohnDeere
enginesthisisstatedintheEPAemissionlabeloneach
engine.
FuelRequirements
Beginning01Oct10,ownersandoperatorsofstationary
enginesthatusedieselfuelmustonlyusedieselfuel
meetingtherequirementsof40CFR80.510(b),which
requiresthatdieselfuelhaveamaximumsulfurcontent
of15PPMandeitheraminimumcetaneindexof40ora
maximumaromaticcontentof35volumepercent.
Operation,MaintenanceandTesting
Theoperationofemergencyenginesislimitedto
emergencyoperationsandrequiredmaintenanceand
testing.
Thereisnotimelimitontheuseofemergencystationary
enginesinemergencysituations.
Maintenanceandtestingislimitedto100hoursper
year.TheEPAhasalsoincludedaprovisionthatallows
anyonetopetitiontheAdministratorforadditionalhours,
beyondtheallowed100hoursperyear,ifsuchadditional
hoursshouldprovetobenecessaryformaintenanceand
testingreasons.TheEPAwillnotrequireapetitionfor
additionalhoursifthehoursbeyond100hoursperyear
formaintenanceandtestingpurposesaremandatedby
regulationsuchasStateorLocalrequirements.
01-5
080817
PN=17
Safety
DX,ALERT-19-29SEP98-1/1
DX,SIGNAL-19-05OCT16-1/1
DX,READ-19-16JUN09-1/1
RecognizeSafetyInformation
Thisisasafety-alertsymbol.Whenyouseethissymbol
onyourmachineorinthismanual,bealerttothepotential
forpersonalinjury.
Followrecommendedprecautionsandsafeoperating
practices.
T81389—UN—28JUN13
UnderstandSignalWords
DANGER;ThesignalwordDANGERindicatesa
hazardoussituationwhich,ifnotavoided,willresultin
deathorseriousinjury.
WARNING;ThesignalwordWARNINGindicatesa
hazardoussituationwhich,ifnotavoided,couldresultin
deathorseriousinjury.
CAUTION;ThesignalwordCAUTIONindicatesa
hazardoussituationwhich,ifnotavoided,couldresultin
minorormoderateinjury.CAUTIONmayalsobeused
toalertagainstunsafepracticesassociatedwithevents
whichcouldleadtopersonalinjury.
Asignalword—DANGER,WARNING,orCAUTION—is
usedwiththesafety-alertsymbol.DANGERidentifies
themostserioushazards.DANGERorWARNING
safetysignsarelocatednearspecifichazards.General
TS187—19—30SEP88
precautionsarelistedonCAUTIONsafetysigns.
CAUTIONalsocallsattentiontosafetymessagesinthis
manual.
FollowSafetyInstructions
Carefullyreadallsafetymessagesinthismanualandon
yourmachinesafetysigns.Keepsafetysignsingood
condition.Replacemissingordamagedsafetysigns.Be
surenewequipmentcomponentsandrepairpartsinclude
thecurrentsafetysigns.Replacementsafetysignsare
availablefromyourJohnDeeredealer.
Therecanbeadditionalsafetyinformationcontainedon
partsandcomponentssourcedfromsuppliersthatisnot
reproducedinthisoperator'smanual.
Learnhowtooperatethemachineandhowtousecontrols
properly.Donotletanyoneoperatewithoutinstruction.
Keepyourmachineinproperworkingcondition.
Unauthorizedmodificationstothemachinemayimpairthe
functionand/orsafetyandaffectmachinelife.
TS201—UN—15APR13
Ifyoudonotunderstandanypartofthismanualandneed
assistance,contactyourJohnDeeredealer.
05-1
080817
PN=18
Safety
DX,SIGNS-19-18AUG09-1/1
RG41061,000001F-19-12JAN10-1/1
DX,LIGHT-19-04JUN90-1/1
DX,CLEAN-19-04JUN90-1/1
ReplaceSafetySigns
Replacemissingordamagedsafetysigns.Usethis
operator’smanualforcorrectsafetysignplacement.
Therecanbeadditionalsafetyinformationcontainedon
partsandcomponentssourcedfromsuppliersthatisnot
reproducedinthisoperator'smanual.
TS201—UN—15APR13
CaliforniaProposition65Warning
Dieselengineexhaust,someofitsconstituents,alongwith
certainmachinecomponentscontainoremitchemicals
knowntotheStateofCaliforniatocausecancerandbirth
defectsorotherreproductiveharm.Inaddition,certain
fluidscontainedinthemachineandcertainproductsof
componentwearcontainoremitchemicalsknowntothe
StateofCaliforniatocausecancerandbirthdefectsor
otherreproductiveharm.
IlluminateWorkAreaSafely
Illuminateyourworkareaadequatelybutsafely.Use
aportablesafetylightforworkinginsideorunderthe
machine.Makesurethebulbisenclosedbyawirecage.
Thehotfilamentofanaccidentallybrokenbulbcanignite
spilledfueloroil.
TS223—UN—23AUG88
WorkinCleanArea
Beforestartingajob:
•
Cleanworkareaandmachine.
•
Makesureyouhaveallnecessarytoolstodoyourjob.
•
Havetherightpartsonhand.
•
Readallinstructionsthoroughly;donotattempt
shortcuts.
T6642EJ—UN—18OCT88
05-2
080817
PN=19
Safety
DX,REPAIR-19-17FEB99-1/1
DX,LIVE-19-25SEP92-1/1
DX,BYPAS1-19-29SEP98-1/1
UseProperTools
Usetoolsappropriatetothework.Makeshifttoolsand
procedurescancreatesafetyhazards.
Usepowertoolsonlytoloosenthreadedpartsand
fasteners.
Forlooseningandtighteninghardware,usethecorrect
sizetools.DONOTuseU.S.measurementtoolson
metricfasteners.Avoidbodilyinjurycausedbyslipping
wrenches.
UseonlyservicepartsmeetingJohnDeerespecifications.
TS779—UN—08NOV89
LiveWithSafety
Beforereturningmachinetocustomer,makesure
machineisfunctioningproperly,especiallythesafety
systems.Installallguardsandshields.
TS231—19—07OCT88
PreventMachineRunaway
Avoidpossibleinjuryordeathfrommachineryrunaway.
Donotstartenginebyshortingacrossstarterterminals.
Machinewillstartingearifnormalcircuitryisbypassed.
NEVERstartenginewhilestandingonground.Start
engineonlyfromoperator’sseat,withtransmissionin
neutralorpark.
TS177—UN—11JAN89
05-3
080817
PN=20
/
