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200REOZJF

Kohler 200REOZJF, 180REOZJG Operating instructions

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PowerTechPlus
4045and6068
OEMDieselEngines
*OMRG36852*
OPERATOR'SMANUAL
PowerTech™Plus4045and6068
OEMDieselEngines
OMRG36852ISSUE03AUG17(ENGLISH)
CALIFORNIA
Proposition65Warning
Dieselengineexhaustandsomeofitsconstituents
areknowntotheStateofCaliforniatocausecancer,
birthdefects,andotherreproductiveharm.
Ifthisproductcontainsagasolineengine:
WARNING
Theengineexhaustfromthisproductcontains
chemicalsknowntotheStateofCaliforniatocause
cancer,birthdefectsorotherreproductiveharm.
TheStateofCaliforniarequirestheabovetwowarnings.
AdditionalProposition65Warningscanbefoundinthismanual.
JohnDeerePowerSystems
WorldwideEdition
PRINTEDINU.S.A.
TP-6455 8/17
Introduction
ZE59858,000025E-19-31MAY17-1/1
OEMEngineandDrivetrainWarrantyRegistration
RG24614—UN—21OCT13
ScanthiscodetoregisteryourOEMengineonline.Youcanalso
visitusdirectlyatJohnDeere.com/warranty.
WhyregisteringyourOEMengineordrivetrain
productisareallysmartidea:
•
Getfasterservice.Registeringyourengineor
drivetrainproductgivesustheinformationweneedto
meetyourserviceneedspromptlyandcompletely.
•
Protectyourinvestment.You’llbekeptup-to-dateon
engineordrivetrainproductupdates.
•
Extendyourwarranty.You’llbegiventheoptionto
extendyourcoveragebeforeyourstandardwarranty
termexpires.
•
Stayinformed.Bethefirsttoknowaboutnewproducts
andmoney-savingoffersfromJohnDeere.
You’reCovered
WhenyoubuyaJohnDeereengineordrivetrainproduct
youaren’tjustbuyingpistonsandcrankshaftsandgear
drives.You’rebuyingtheabilitytogetworkdone.Without
downtime,withoutworries,andwithouthassles.And
you’rebuyingtheassurancethatifyoudoneedhelp,a
strongsupportnetworkwillbethere—readytostepin.
Confidence.That'swhatJohnDeereengines,John
Deeredrivetrains,andJohnDeereWarrantiesareall
about.
Longdurations.Warrantiesdesignedtogiveyou
confidenceinyourengineordrivetrainproduct.
Worldwidesupport.Getservicewhenandwhere
youneedit.JohnDeerehas4,000+servicelocations
worldwide.
GenuineJohnDeerepartsandservice.Authorized
serviceoutletswilluseonlyneworremanufacturedparts
orcomponentsfurnishedbyJohnDeere.
WarrantyDuration
Equipmentoperatorscan’tafforddowntimeorunexpected
repairs.That’swhyweoffera2-year/2,000-hourwarranty,
withunlimitedhoursinthefirstyear,onourOEMindustrial
andmarineengines.Thiswarrantytakeseffectthedate
thattheengineisdeliveredtothefirstretailpurchaser.In
addition,extendedwarrantiesareavailableundercertain
conditions.JohnDeereoffersavarietyofpurchased
warrantiestoextendthewarrantyperiodforyourengine.
You'llbegiventheoptiontoextendyourcoveragebefore
yourstandardwarrantytermexpires.Besuretoregister
yourengineordrivetrainproductandtakefulladvantage
oftheJohnDeereserviceandsupportnetwork.
ObtainingWarrantyService
Warrantyservicemustberequestedthroughan
authorizedJohnDeereserviceoutletbeforetheexpiration
ofthewarranty.Evidenceoftheengine’sordrivetrain
product’sdeliverydatetothefirstretailpurchasermustbe
presentedwhenrequestingwarrantyservice.Authorized
serviceoutletsinclude:
•
JohnDeeredistributor
•
JohnDeereOEMservicedealer
•
JohnDeereequipmentdealer
•
JohnDeeremarinedealer
WorldwideSupportNetwork
VisitJohnDeere.com/dealertofindtheauthorizedengine
ordrivetrainservicelocationnearestyou.Forcomplete
warrantydetailsvisitJohnDeere.com/warrantystatements
toview,download,orprintthewarrantystatementforyour
engineordrivetrainproduct.
080417
PN=3
Introduction
RK80614,000050A-19-18AUG15-1/1
Foreword
THISMANUALCONTAINSINFORMATIONtooperate
andservicePowerTechPlus4.5Land6.8LTier3/Stage
IIIAemission-certified
1
OEMengines:
IMPORTANT :Someinformationcontainedwithin
thismanualreferstoenginesthatarecapable
ofrunningonaviation(jet)fuels.These
enginesarespecificallyorderedandoutfitted
withspecialhardenedcomponentsandfuel
dosingelement(s)thatmaketheengine
capableofusingthesefuels.
CAUTION:EnginesNOTorderedandoutfitted
withthesespecialcomponentsareNOT
capableofusingaviation(jet)fuels.Ifyou
haveanyquestions,pleasecontactyour
localservicingdealer.
READTHISMANUALcarefullytolearnhowtooperate
andserviceyourenginecorrectly.Failuretodosocould
resultinpersonalinjuryorequipmentdamage.
THISMANUALSHOULDBECONSIDEREDapermanent
partofyourengineandshouldremainwiththeengine
whenyousellit.
MEASUREMENTSINTHISMANUALaregiveninboth
metricandcustomaryU.S.unitequivalents.Useonly
correctreplacementpartsandfasteners.Metricandinch
fastenersmayrequireaspecificmetricorinchwrench.
WRITEENGINESERIALNUMBERSandoptioncodes
inthespacesindicatedintheRecordKeepingSection.
Accuratelyrecordallthenumbers.Yourdealeralso
needsthesenumberswhenyouorderparts.Filethe
identificationnumbersinasecureplaceofftheengine.
SETTINGFUELDELIVERYbeyondpublishedfactory
specificationsorotherwiseoverpoweringwillresultinloss
ofwarrantyprotectionforthisengine.
CERTAINENGINEACCESSORIESsuchasradiator,
aircleaner,andinstrumentsareoptionalequipmenton
JohnDeereOEMEngines.Theseaccessoriesmaybe
providedbytheequipmentmanufacturerinsteadofJohn
Deere.Thisoperator'smanualappliesonlytotheengine
andthoseoptionsavailablethroughtheJohnDeere
distributionnetwork.
IMPORTANT :Thismanualcoversonlythe
PowerTech™PlusTier3/StageIIIA
emission-certified4.5Land6.8LOEMengines.
TheseenginesmeetTier3/StageIIIAemission
certificationstandards.(Thisisforboththe
U.S.EPAandEuropeanUnionCouncil(EU)
standards.)Engineswithmechanicalcontrols
whicharenon-emissioncertifiedorTier1/Stage
Iemissioncertified(U.S.andEU)arecovered
inaseparateoperatorsmanual.Engines
whichareTier2/StageIIemission-certified
arecoveredinaseparateoperatorsmanual..
EngineswhicharePowerTech™ETier3/
StageIIIAemission-certifiedarecoveredin
aseparateoperatorsmanual.
NOTE:Thismanualcoversenginesprovidedto
OEM(OriginalEquipmentManufacturers).
ForenginesinDeeremachines,refertothe
machineoperator'smanual.
1
EmissioncertifiedforUnitedStatesasEPATier3andfor
EuropeanUnionasStageIIIA.
080417
PN=4
Introduction
JR74534,00002F9-19-10JAN11-1/1
EngineOwner
JohnDeereEngineOwner:
Itisimportantforyoutoregisteryournewenginefor
factorywarranty.Registeringyourenginewillallowyour
ServiceDealertoverifyyourwarrantystatusshould
arepairbeneeded.Theeasiestwaytoregisteryour
engineisviatheinternet.T oregisteryourenginefor
warrantyviatheinternet,pleaseusethefollowingURL:
http://www.johndeere.com/enginewarrantyYourJohn
DeereEngineDistributororlocalJohnDeereService
Dealerwillalsobehappytoprovidethisservice.Ifyou
wouldliketoviewtheJohnDeereServiceDealernetwork
orlocateyournearestDealer,usethefollowingURL:
http://www.johndeere.com/dealer
080417
PN=5
Introduction
JR74534,00002F6-19-18AUG15-1/1
IdentificationViews
RG13547—UN—11NOV04
6068Engine-LefSideView
RG13546—UN—11NOV04
6068Engine-RightSideView
RG14361—UN—14DEC05
4045Engine-RightSideView
080417
PN=6
Introduction
ContinuedonnextpageZE59858,0000006-19-09MAR16-1/2
Trademarks
Trademarks
AdBlue®
AdBlueisatrademarkofVDA,theGermanAssociationofthe
AutomotiveIndustry.
AMP®AMPisatrademarkofTycoElectronics
BIO-GREASE-GARD™BIO-GREASE-GARDisatrademarkofDeere&Company
BioHy-Gard™BioHy-GardisatrademarkofDeere&Company
Bluetooth®BluetoothisatrademarkofBluetoothSIG
Break-In™Plus
Break-InisatrademarkofDeere&Company
CINCH™CINCHisatrademarkofCinchInc.
COOL-GARD™PLUSCOOL-GARDisatrademarkofDeere&Company
CoolScan™CoolScanisatrademarkofDeere&Company
COOLSCAN™PLUSCOOLSCANisatrademarkofDeere&Company
CustomPerformance™CustomPerformanceisatrademarkofDeere&Company
Deere™
DeereisatrademarkofDeere&Company
DENSO®DENSOisatrademarkofDENSOCorporation
DEUTSCH®DEUTSCHisatrademarkofDeutschCo.
DieselScan™DieselScanisatrademarkofDeere&Company
DuPont®DuPontisatrademarkofE.I.DuPontdeNemoursandCompany
EXTREME-GARD™EXTREME-GARDisatrademarkofDeere&Company
FleetGard™FleetGardisatrademarkofDeere&Company
Fuelscan™
FuelscanisatrademarkofDeere&Company
Funk™
FunkisatrademarkofDeere&Company
GREASE-GARD™GREASE-GARDisatrademarkofDeere&Company
Hy-Gard™Hy-GardisatrademarkofDeere&Company
JDLink™
JDLinkisatrademarkofDeere&Company
JDParts™
JDPartsisatrademarkofDeere&Company
JohnDeere™
JohnDeereisatrademarkofDeere&Company
Loctite®LoctiteisatrademarkofHenkelCorporation
Metri-Pack®Metri-PackisatrademarkofDelphiConnectionSystems
OILSCANPLUS™OILSCANPLUSisatrademarkofDeere&Company
Oilscan™OilscanisatrademarkofDeere&Company
Permatex®PermatexisatrademarkofIllinoisT oolWorksInc.
Phoenix™
PhoenixisatrademarkofDeere&Company
Plastigage®PlastigageisatrademarkofPerfectCircleCorporation
Plus-50™II
Plus-50isatrademarkofDeere&Company
PowerSight™PowerSightisatrademarkofDeere&Company
PowerTech™
PowerTechisatrademarkofDeere&Company
PowerTech™E
PowerTechisatrademarkofDeere&Company
PowerTech™M
PowerTechisatrademarkofDeere&Company
PowerTech™Plus
PowerTechisatrademarkofDeere&Company
Restore®Restoreisatrademarkof"Restore,Inc."
Scotch-Brite®Scotch-Briteisatrademarkof3MCo.
Scotch-Grip®Scotch-Gripisatrademarkof3MCo.
ServiceADVISOR™ServiceADVISORisatrademarkofDeere&Company
SERVICEGARD™SERVICEGARDisatrademarkofDeere&Company
SPEEDI-SLEEVE®SPEEDI-SLEEVEisaregisteredtrademarkoftheSKFGroup.
SWEDA™SWEDAisatrademarkofDeere&Company
Swagelok®SwagelokisaregisteredtrademarkofSwagelokCompany.
TACH-N-TIME™TACH-N-TIMEisatrademarkofBoschAutomotiveServiceSolutionsInc.
TeamMate™
TeamMateisatrademarkofDeere&Company
TEFLON®TEFLONisatrademarkofDuPontCo.
Torq-Gard™Torq-GardisatrademarkofDeere&Company
080417
PN=7
Introduction
ZE59858,0000006-19-09MAR16-2/2
TORX®TORXisaregisteredtrademarkofAcumentIntellectualProperties,LLC
Vari-Cool™Vari-CoolisatrademarkofDeere&Company
WEATHERPACK®WEATHERPACKisatrademarkofPackardElectric
WINDOWS®WINDOWSisatrademarkofMicrosoftCorporation
080417
PN=8
Contents
Page
RecordKeeping
EngineSerialNumberPlate...............................01-1
RecordEngineSerialNumber............................01-1
EngineOptionCodes.........................................01-2
RecordHigh-PressureFuelPump
ModelNumber................................................01-3
RecordEngineControlUnit(ECU)
SerialNumber................................................01-4
EmergencyStationaryEngineRule....................01-4
Safety
RecognizeSafetyInformation............................05-1
UnderstandSignalWords...................................05-1
FollowSafetyInstructions...................................05-1
ReplaceSafetySigns.........................................05-2
CaliforniaProposition65Warning......................05-2
IlluminateWorkAreaSafely...............................05-2
WorkinCleanArea............................................05-2
UseProperT ools................................................05-3
LiveWithSafety..................................................05-3
PreventMachineRunaway.................................05-3
HandleFuelSafely—AvoidFires........................05-4
PrepareforEmergencies....................................05-4
HandleStartingFluidSafely...............................05-4
InCaseofFire....................................................05-5
HandleFluidsSafely—AvoidFires.....................05-5
AvoidStaticElectricityRiskWhenRefueling......05-6
ServiceMachinesSafely....................................05-6
WearProtectiveClothing....................................05-6
ProtectAgainstNoise.........................................05-7
HandlingBatteriesSafely...................................05-7
PreventAcidBurns.............................................05-8
StayClearofRotatingDrivelines........................05-8
InstallAllGuards................................................05-9
PracticeSafeMaintenance.................................05-9
RemovePaintBeforeWeldingorHeating........05-10
AvoidHeatingNearPressurizedFluidLines....05-10
AvoidHigh-PressureFluids..............................05-10
DoNotOpenHigh-PressureFuelSystem........05-11
ProtectAgainstHighPressureSpray...............05-11
PreventBatteryExplosions..............................05-11
AvoidHotExhaust............................................05-12
WorkInVentilatedArea....................................05-12
ServiceCoolingSystemSafely........................05-12
Decommissioning—ProperRecycling
andDisposalofFluidsandComponents.....05-13
Page
Fuels,Lubricants,andCoolant
DieselFuel..........................................................10-1
SupplementalDieselFuelAdditives...................10-1
LubricityofDieselFuel.......................................10-2
HandlingandStoringDieselFuel.......................10-2
BioDieselFuel....................................................10-3
TestingDieselFuel.............................................10-4
Aviation(Jet)Fuels.............................................10-5
FuelFilters..........................................................10-5
MinimizingtheEffectofColdWeather
onDieselEngines..........................................10-6
DieselEngineBreak-InOil—
Non-EmissionsCertifiedand
CertifiedTier1,Tier2,Tier3,Stage
I,StageII,andStageIII.................................10-7
DieselEngineOil—Tier3andStageIII............10-8
EngineOilandFilterServiceIntervals
—Tier3andStageIIIA—OEM
Applications....................................................10-9
DieselEngineOilandFilterServiceIntervals..10-10
EngineOilandFilterServiceIntervals
(JetFuelCapableEnginesOnly).................10-12
MixingofLubricants..........................................10-12
AlternativeandSyntheticLubricants................10-12
LubricantStorage.............................................10-13
OilFilters..........................................................10-13
DieselEngineCoolant(enginewith
wetsleevecylinderliners)............................10-14
WaterQualityforMixingwithCoolant
Concentrate..................................................10-15
OperatinginWarmT emperatureClimates.......10-15
TestingCoolantFreezePoint...........................10-16
DisposingofCoolant........................................10-16
InstrumentPanels
PV101InstrumentPanels...................................15-1
PV101DiagnosticGauge—Using....................15-3
PV101DiagnosticGauge—MainMenu............15-4
PV101DiagnosticGauge—EssentialMenus...15-5
DG14DiagnosticGauge—Using......................15-5
DG14DiagnosticGauge—MainMenu.............15-6
DG14DiagnosticGauge—EssentialMenus.....15-7
PV480InstrumentPanel.....................................15-8
PV480DiagnosticGauge—Using....................15-9
PV480DiagnosticGauge—MainMenu..........15-10
Continuedonnextpage
OriginalInstructions.Allinformation,illustrationsandspecificationsinthis
manualarebasedonthelatestinformationavailableatthetimeofpublication.
Therightisreservedtomakechangesatanytimewithoutnotice.
COPYRIGHT©2017
DEERE&COMPANY
Moline,Illinois
Allrightsreserved.
AJohnDeereILLUSTRUCTION™Manual
PreviousEditions
Copyright©2005,2005,2006,2008,2011,2013,2014,2015,2016
i
080417
PN=1
Contents
Page
PV480DiagnosticGauge—EssentialMenus..15-11
MainMenuNavigation......................................15-12
EngineConfigurationData...............................15-13
AccessingStoredTroubleCodes.....................15-15
AccessingActiveTroubleCodes......................15-17
EngineShutdownCodes..................................15-19
AdjustingBacklighting......................................15-20
AdjustingContrast............................................15-22
SelectingUnitsOfMeasurement......................15-24
Setup1-UpDisplay...........................................15-26
Setup4-UpDisplay...........................................15-31
JohnDeerePowerSight....................................15-35
EngineOperation
EngineBreak-InService.....................................20-1
StartingtheEngine.............................................20-3
RestartingEngineAfterEmergencyShutdown..20-5
NormalEngineOperation...................................20-5
WarmingEngine.................................................20-6
ColdWeatherOperation.....................................20-7
UsingaBoosterBatteryorCharger...................20-9
AvoidExcessiveEngineIdling..........................20-10
ChangingEngineSpeed...................................20-10
StoppingTheEngine........................................20-11
AuxiliaryGearDriveLimitations.......................20-12
GeneratorSet(Standby)Applications..............20-12
LubricationandMaintenance
RequiredEmission-RelatedInformation.............25-1
ObserveServiceIntervals..................................25-1
UseCorrectFuels,Lubricants,andCoolant.......25-1
LubricationandMaintenanceService
IntervalChart—StandardIndustrialEngines..25-2
LubricationandMaintenanceService
IntervalChart—Generator(Standby)
Applications....................................................25-3
LubricationandMaintenanceService
IntervalChart—JetFuelCapableEngines.....25-4
Lubrication&Maintenance/Daily
DailyPrestartingChecks....................................30-1
Lubrication&Maintenance—500Hour/12Month
—JetFuel250Hour
ServicingFireExtinguisher.................................35-1
CheckingEngineMounts....................................35-1
ServicingBattery................................................35-1
ChangingEngineOilandReplacingFilter..........35-3
CheckingCrankcaseVentSystem.....................35-5
CheckingAirIntakeSystem...............................35-6
ReplacingFuelFilterElements(DieselFuel).....35-7
ReplacingFuelFilterandDosing
Elements(JetFuelCapableEngines)............35-8
CheckingBeltTensionerSpring
TensionandBeltWear(Automatic
Tensioner)....................................................35-10
Page
CheckingEngineElectricalGround
Connections.................................................35-11
CheckingCoolingSystem................................35-12
ReplenishingSupplementalCoolant
Additives(SCAs)BetweenCoolant
Changes.......................................................35-13
TestingDieselEngineCoolant..........................35-14
PressureT estingCoolingSystem.....................35-15
CheckingandAdjustingEngineSpeeds..........35-16
Lubrication&Maint./2000Hour/24Month
CheckingCrankshaftVibrationDamper
(6-CylinderEngineOnly)................................40-1
FlushingandRefillingCoolingSystem...............40-2
TestingThermostatsOpeningTemperature.......40-4
CheckingandAdjustingValveClearance...........40-8
TestingGlowPlugsforContinuity(If
Applicable)...................................................40-10
ServiceAsRequired
AdditionalServiceInformation............................45-1
DoNotModifyFuelSystem................................45-1
AddingCoolant...................................................45-2
Pre-StartCleaningGuide...................................45-3
ReplacingSingleStageAirCleaner...................45-4
ReplacingAxialSealAirCleanerFilter
Element..........................................................45-5
ReplacingRadialSealAirCleaner
FilterElement.................................................45-7
ReplacingFanandAlternatorBelts....................45-8
CheckingFuses..................................................45-8
CheckingAirCompressors.................................45-9
BleedingFuelSystem.......................................45-10
Troubleshooting
GeneralTroubleshootingInformation.................50-1
InstrumentPanelMethodforRetrieving
DiagnosticTroubleCodes..............................50-3
DisplayingOfDiagnosticTrouble
Codes(DTCs)................................................50-3
ListingofDiagnosticTroubleCodes(DTCs)......50-4
IntermittentFaultDiagnostics(With
ElectronicControls)........................................50-8
DisplayingDiagnosticGaugeSoftware..............50-8
EngineTroubleshooting....................................50-10
PrecautionsforElectricalSystem
WhenSteamCleaningEngine.....................50-15
EngineWiringLayout.......................................50-16
PrecautionsForWelding..................................50-17
EngineWiringDiagram(EnginesWith
Full-FeaturedInstrumentPanel)..................50-18
EngineWiringDiagram(EnginesWith
Full-FeaturedInstrumentPanel)
(Continued)..................................................50-19
EngineWiringDiagram(EnginesWith
Full-FeaturedInstrumentPanel)
(Continued)..................................................50-20
Continuedonnextpage
ii
080417
PN=2
Contents
Page
Storage
EngineStorageGuidelines.................................55-1
PreparingEngineforLong-TermStorage...........55-1
RemovingEnginefromLongTermStorage.......55-2
Specifications
GeneralOEMEngineSpecifications..................60-1
EnginePowerRatingsAndFuelSystem
Specifications.....................................................60-2
EngineCrankcaseOilFillQuantities..................60-4
UnifiedInchBoltandScrewT orqueValues........60-5
MetricBoltandScrewTorqueValues.................60-6
LubricationandMaintenanceRecords
UsingLubricationandMaintenanceRecords.....65-1
Daily(Prestarting)Service..................................65-1
250Hour/12MonthService(JetFuel
CapableEngines)...........................................65-1
500Hour/12MonthService................................65-2
2000Hour/24MonthService..............................65-3
ServiceasRequired...........................................65-3
Warranty
JohnDeereWarrantyinOEMApplications........70-1
EmissionsControlSystemCertificationLabel....70-4
EPANon-roadEmissionsControl
WarrantyStatement—CompressionIgnition..70-5
CARBNon-roadEmissionsControl
WarrantyStatement—CompressionIgnition..70-7
JohnDeereServiceLiteratureAvailable
TechnicalInformation..........................................75-1
iii
080417
PN=3
Contents
iv
080417
PN=4
RecordKeeping
OURGP12,000007D-19-15SEP04-1/1
OURGP11,00000AB-19-21FEB06-1/1
EngineSerialNumberPlate
Eachenginehasa13-digitJohnDeereengineserial
number.Thefirsttwodigitsidentifythefactorythat
producedtheengine:
•
“CD”=Saran,France
•
“PE”=T orreon,Mexico
Theengine'sserialnumberplate(A)islocatedonthe
right-handsideofcylinderblockbehindthefuelfilter.
A—SerialNumberPlate
RG13550—UN—11NOV04
13-DigitEngineSerialNumberPlate
RecordEngineSerialNumber
Recordallofthenumbersandlettersfoundonyour
engineserialnumberplateinthespacesprovidedbelow.
Thisinformationisveryimportantforrepairpartsor
warrantyinformation.Useall13digitswhenproviding
engineserialnumber.
EngineSerialNumber(B)
__________________________
EngineModelNumber(C)
______________________
NOTE:Engineserialnumbersonthe7thdigitindicates
theEmissionLevelasfollows:
•
“B”fornon-certifiedengines
•
“C”forTier1/StageIengines
•
“G”forTier2/StageIIengines
•
“L”forTier3/StageIIIAengines
RG14627—UN—13JAN06
SaranFactoryEngineSerialNumberPlate
RG13716—UN—23JAN06
TorreonFactoryEngineSerialNumberPlate
01-1
080417
PN=13
RecordKeeping
ContinuedonnextpageRG,RG34710,5004-19-12JUN17-1/2
EngineOptionCodes
1111
4391
6901
1399
4607
72F3
1425
4702
7306
6068HFC09 2732F6.8 L
1524
4803
7703
1606
4903
7897
1708
5002
8422
1928
5103
8911
2002
5215
9805
2699
5407
2815
5511
2909
5615
3008
5709
3512
5927
3914
6543
4026
6801
JOHN DEERE
Customer No. OPTION CODES
Number
PE6068U000094
A
RG24026—UN—05AUG13
OptionCodeLabelExample
A—EngineBaseCode(example)
OEMengineshaveanengineoptioncodelabelaffixedto
therockerarmcover.Thesecodesindicatewhichofthe
engineoptionswereinstalledonyourengineatthefactory.
Wheninneedofpartsorservice,furnishyourauthorized
servicingdealerorenginedistributorwiththesenumbers.
Theengineoptioncodelabelincludesanenginebase
code(A).Thisbasecodemustalsoberecordedalong
withtheoptioncodes.Attimesitwillbenecessaryto
furnishthisbasecodetodifferentiatetwoidenticaloption
codesforthesameenginemodel.
Thefirsttwodigitsofeachcodeidentifyaspecificgroup,
suchasalternators.Thelasttwodigitsofeachcode
identifyonespecificoptionprovidedonyourengine,such
asa24volt,120ampalternator.
Ifanengineisorderedwithoutaparticularcomponent,the
lasttwodigitsofthatfunctionalgroupoptioncodewillbe
99,00,orXX.Thefollowinglistshowsonlythefirsttwo
digitsofthecodenumbers.Forfuturereferencesuchas
orderingrepairparts,itisimportanttohavethesecode
numbersavailable.Toensurethisavailability,enterthe
thirdandfourthdigitsshownonyourengineoptioncode
labelinthespacesprovidedonthefollowingpage.
Anadditionaloptioncodelabelmayalsobedelivered(in
aplasticbagattachedtotheengineorinsertedinthe
machinedocumentation).Itisrecommendedtoplacethis
labeleitheronthispageoftheoperatorsmanualorinthe
EngineOwner'sWarrantybookletunderOptionCodes.
Themachinemanufacturermayhaveplacedthelabelina
specificaccessiblearea(insidetheenclosureorcloseto
amaintenancearea).
Yourengineoptioncodelabelmaynotcontainalloption
codesifanoptionhasbeenaddedaftertheengineleft
theproducingfactory.
Ifoptioncodelabelislostordestroyed,consultyour
servicingdealerorenginedistributorsellingtheenginefor
areplacement.
RecordyourengineBaseCode(A)inthespacesprovided
belowforeasyreference.
EngineBaseCode(A):
OptionCodesDescriptionOptionCodesDescription
10PaintProtection56Paint
11
RockerArmCover
57
WaterPumpInlet
12
OilFiller
58
PowerT akeOff
13
CrankshaftPulley
59
OilCooler/OilFilter
14FlywheelHousing60
Add-OnFanDrivePulley
15Flywheel61
AfterTreatmentDevice/Muffler
16
FuelInjectionSystem
62
AlternatorMounting
17AirInlet63Low-PressureFuelLines
18
AirCleaner
64ExhaustElbow
19
OilPan
65Turbocharger
20
WaterPump66
TemperatureSwitch
21
ThermostatCover
67
EngineSensors
22
Thermostat68Damper
23FanDrive69
EngineSerialNumberPlate
24FanBelt70
DecompositionTube(OEM)
01-2
080417
PN=14
RecordKeeping
RG,RG34710,5004-19-12JUN17-2/2
OURGP12,0000080-19-15SEP04-1/1
OptionCodesDescriptionOptionCodesDescription
25
Fan71
SCR(OEM)
26BlockHeater72
PerformanceSoftwareandLabels
27
Radiator/HeatExchanger
7A
PerformanceSoftwareandLabels
28
ExhaustManifold
73
AfterTreatmentDosingSystem
29
VentilatorSystem
74
AirConditioning
30
StartingMotor
75
RestrictionIndicator
31Alternator76
OilPressureSwitch
32
DEFLines,Pressure(OEM)
77
TimingGearCover(S450/S650
33
DEFLines,Supply/ReturntoT ank(OEM)
78
AirCompressor
34
DEFTankandHeader(OEM)
79
Certification
35FinalFuelFilter80
SeaWaterPump(Marine)
36
FrontPlateandIdlerShafts
81
PrimaryFuelFilter/WaterSeparator
37
FuelTransferPump
82
IgnitionSystem(NaturalGas)
38
OperatorManual
83
VehiclePerformanceSoftware
39ThermostatHousing84WiringHarness
40
DipstickandTube85
FuelSystem(NaturalGas)
41
BeltDrivenAuxiliaryDrive(Add-OnCrankPulley)
86FanPulley
42
DEFLine,SupplyModuletoInjector(OEM)
87BeltT ensioner
43
StartingAid
88
OilFilter
44
TimingGearCover(S350)
89
EGRSystem
44
TachometerDriveSensors(S450/S650)
90
TrimSoftware(OEM)
45
SecondaryBalancers
91
EngineInstallationKit(S350)
46
CylinderBlockwithCamshaft
92
EngineT estCertificate/EngineAccessories(S350)
47
Crankshaft/MainBearings
92
EngineInstallationKit(S450)
48
ConnectingRods/Pistons/Liners
93EmissionLabel
49ValveActuatingMechanism94
CustomSoftware
50
OilPump
95PartsInstalledatFactory
51
CylinderHeadwithValves
96
EngineInstallationKit/ShipWith(S450/S650)
52
GearDrivenAuxiliaryDrive
96
ECUWiringHarness(6125/6135)
53FuelHeater97FieldInstalledItems
54
TurboAirIntake98
EngineLiftStrap
55
ShippingStand
99
ServiceOnlyParts
NOTE:Thisisacompleteoptioncodelistbasedon
thelatestinformationavailableatthetimeof
publication.Therightisreservedtomakechanges
atanytimewithoutnotice.Yourenginewillnot
containalloptioncodeslisted.
RecordHigh-PressureFuelPumpModel
Number
Recordthehigh-pressurefuelpumpmodelandserial
numberinformationfoundontheserialnumberplate(A).
ModelNo.RPM
Manufacturer'sNo.
SerialNo.
A—SerialNumberPlate
RG13718—UN—11NOV04
RecordHigh-PressureFuelPumpSerialNumber
01-3
080417
PN=15
RecordKeeping
OURGP12,00000AD-19-27JUL06-1/1
KW40574,0000003-19-12MAY16-1/1
RecordEngineControlUnit(ECU)Serial
Number
Recordthepartnumberandserialnumberinformation
foundontheserialnumberlabel(A)ontheEngineControl
Unit(ECU)mountedonorneartheengine.
PartNo.
SerialNo.
A—SerialNumberLabel
RG13799—UN—18NOV04
RecordEngineControlUnit(ECU)SerialNumber
EmergencyStationaryEngineRule
RG19597—UN—20OCT10
EmissionsLabel
EmissionsLabel
AfterTier4standardstakeeffect,enginemanufacturers
ofemergencystationaryenginesthatdonotmeetthe
standardsfornon-emergencyenginesmustaddtoeach
suchemergencyengineapermanentlabel(suchasthe
emissionlabelasshown)whichstatesthattheengine
islimitedtostationaryemergencyuse.OnJohnDeere
enginesthisisstatedintheEPAemissionlabeloneach
engine.
FuelRequirements
Beginning01Oct10,ownersandoperatorsofstationary
enginesthatusedieselfuelmustonlyusedieselfuel
meetingtherequirementsof40CFR80.510(b),which
requiresthatdieselfuelhaveamaximumsulfurcontent
of15PPMandeitheraminimumcetaneindexof40ora
maximumaromaticcontentof35volumepercent.
Operation,MaintenanceandTesting
Theoperationofemergencyenginesislimitedto
emergencyoperationsandrequiredmaintenanceand
testing.
Thereisnotimelimitontheuseofemergencystationary
enginesinemergencysituations.
Maintenanceandtestingislimitedto100hoursper
year.TheEPAhasalsoincludedaprovisionthatallows
anyonetopetitiontheAdministratorforadditionalhours,
beyondtheallowed100hoursperyear,ifsuchadditional
hoursshouldprovetobenecessaryformaintenanceand
testingreasons.TheEPAwillnotrequireapetitionfor
additionalhoursifthehoursbeyond100hoursperyear
formaintenanceandtestingpurposesaremandatedby
regulationsuchasStateorLocalrequirements.
01-4
080417
PN=16
Safety
DX,ALERT-19-29SEP98-1/1
DX,SIGNAL-19-05OCT16-1/1
DX,READ-19-16JUN09-1/1
RecognizeSafetyInformation
Thisisasafety-alertsymbol.Whenyouseethissymbol
onyourmachineorinthismanual,bealerttothepotential
forpersonalinjury.
Followrecommendedprecautionsandsafeoperating
practices.
T81389—UN—28JUN13
UnderstandSignalWords
DANGER;ThesignalwordDANGERindicatesa
hazardoussituationwhich,ifnotavoided,willresultin
deathorseriousinjury.
WARNING;ThesignalwordWARNINGindicatesa
hazardoussituationwhich,ifnotavoided,couldresultin
deathorseriousinjury.
CAUTION;ThesignalwordCAUTIONindicatesa
hazardoussituationwhich,ifnotavoided,couldresultin
minorormoderateinjury.CAUTIONmayalsobeused
toalertagainstunsafepracticesassociatedwithevents
whichcouldleadtopersonalinjury.
Asignalword—DANGER,WARNING,orCAUTION—is
usedwiththesafety-alertsymbol.DANGERidentifies
themostserioushazards.DANGERorWARNING
safetysignsarelocatednearspecifichazards.General
TS187—19—30SEP88
precautionsarelistedonCAUTIONsafetysigns.
CAUTIONalsocallsattentiontosafetymessagesinthis
manual.
FollowSafetyInstructions
Carefullyreadallsafetymessagesinthismanualandon
yourmachinesafetysigns.Keepsafetysignsingood
condition.Replacemissingordamagedsafetysigns.Be
surenewequipmentcomponentsandrepairpartsinclude
thecurrentsafetysigns.Replacementsafetysignsare
availablefromyourJohnDeeredealer.
Therecanbeadditionalsafetyinformationcontainedon
partsandcomponentssourcedfromsuppliersthatisnot
reproducedinthisoperator'smanual.
Learnhowtooperatethemachineandhowtousecontrols
properly.Donotletanyoneoperatewithoutinstruction.
Keepyourmachineinproperworkingcondition.
Unauthorizedmodificationstothemachinemayimpairthe
functionand/orsafetyandaffectmachinelife.
TS201—UN—15APR13
Ifyoudonotunderstandanypartofthismanualandneed
assistance,contactyourJohnDeeredealer.
05-1
080417
PN=17
Safety
DX,SIGNS-19-18AUG09-1/1
RG41061,000001F-19-12JAN10-1/1
DX,LIGHT-19-04JUN90-1/1
DX,CLEAN-19-04JUN90-1/1
ReplaceSafetySigns
Replacemissingordamagedsafetysigns.Usethis
operator’smanualforcorrectsafetysignplacement.
Therecanbeadditionalsafetyinformationcontainedon
partsandcomponentssourcedfromsuppliersthatisnot
reproducedinthisoperator'smanual.
TS201—UN—15APR13
CaliforniaProposition65Warning
Dieselengineexhaust,someofitsconstituents,alongwith
certainmachinecomponentscontainoremitchemicals
knowntotheStateofCaliforniatocausecancerandbirth
defectsorotherreproductiveharm.Inaddition,certain
fluidscontainedinthemachineandcertainproductsof
componentwearcontainoremitchemicalsknowntothe
StateofCaliforniatocausecancerandbirthdefectsor
otherreproductiveharm.
IlluminateWorkAreaSafely
Illuminateyourworkareaadequatelybutsafely.Use
aportablesafetylightforworkinginsideorunderthe
machine.Makesurethebulbisenclosedbyawirecage.
Thehotfilamentofanaccidentallybrokenbulbcanignite
spilledfueloroil.
TS223—UN—23AUG88
WorkinCleanArea
Beforestartingajob:
•
Cleanworkareaandmachine.
•
Makesureyouhaveallnecessarytoolstodoyourjob.
•
Havetherightpartsonhand.
•
Readallinstructionsthoroughly;donotattempt
shortcuts.
T6642EJ—UN—18OCT88
05-2
080417
PN=18
Safety
DX,REPAIR-19-17FEB99-1/1
DX,LIVE-19-25SEP92-1/1
DX,BYPAS1-19-29SEP98-1/1
UseProperTools
Usetoolsappropriatetothework.Makeshifttoolsand
procedurescancreatesafetyhazards.
Usepowertoolsonlytoloosenthreadedpartsand
fasteners.
Forlooseningandtighteninghardware,usethecorrect
sizetools.DONOTuseU.S.measurementtoolson
metricfasteners.Avoidbodilyinjurycausedbyslipping
wrenches.
UseonlyservicepartsmeetingJohnDeerespecifications.
TS779—UN—08NOV89
LiveWithSafety
Beforereturningmachinetocustomer,makesure
machineisfunctioningproperly,especiallythesafety
systems.Installallguardsandshields.
TS231—19—07OCT88
PreventMachineRunaway
Avoidpossibleinjuryordeathfrommachineryrunaway.
Donotstartenginebyshortingacrossstarterterminals.
Machinewillstartingearifnormalcircuitryisbypassed.
NEVERstartenginewhilestandingonground.Start
engineonlyfromoperator’sseat,withtransmissionin
neutralorpark.
TS177—UN—11JAN89
05-3
080417
PN=19
Safety
DX,FIRE1-19-12OCT11-1/1
DX,FIRE2-19-03MAR93-1/1
DX,FIRE3-19-14MAR14-1/1
HandleFuelSafely—AvoidFires
Handlefuelwithcare:itishighlyflammable.Donotrefuel
themachinewhilesmokingorwhennearopenflameor
sparks.
Alwaysstopenginebeforerefuelingmachine.Fillfuel
tankoutdoors.
Preventfiresbykeepingmachinecleanofaccumulated
trash,grease,anddebris.Alwayscleanupspilledfuel.
Useonlyanapprovedfuelcontainerfortransporting
flammableliquids.
Neverfillfuelcontainerinpickuptruckwithplasticbed
liner.Alwaysplacefuelcontainerongroundbefore
refueling.T ouchfuelcontainerwithfueldispensernozzle
beforeremovingcanlid.Keepfueldispensernozzlein
contactwithfuelcontainerinletwhenfilling.
TS202—UN—23AUG88
Donotstorefuelcontainerwherethereisanopenflame,
spark,orpilotlightsuchaswithinawaterheaterorother
appliance.
PrepareforEmergencies
Bepreparedifafirestarts.
Keepafirstaidkitandfireextinguisherhandy.
Keepemergencynumbersfordoctors,ambulanceservice,
hospital,andfiredepartmentnearyourtelephone.
TS291—UN—15APR13
HandleStartingFluidSafely
Startingfluidishighlyflammable.
Keepallsparksandflameawaywhenusingit.Keep
startingfluidawayfrombatteriesandcables.
Topreventaccidentaldischargewhenstoringthe
pressurizedcan,keepthecaponthecontainer,andstore
inacool,protectedlocation.
Donotincinerateorpunctureastartingfluidcontainer.
Donotusestartingfluidonanengineequippedwithglow
plugsoranairintakeheater.
TS1356—UN—18MAR92
05-4
080417
PN=20
/