John Deere 4045 User manual

P

OWER

T

ECH



4.5 and 6.8 L

4045 and 6068

Tier 2 / Stage II

OEM Diesel Engines

OPERATOR’S MANUAL

P

OWER

T

ECH

4.5 and 6.8 L Tier 2 /

Stage II OEM Diesel Engines

OMRG33324 Issue 7Aug06 (ENGLISH)

CALIFORNIA

Proposition 65 Warning

Diesel engine exhaust and some of its constituents are

known to the State of California to cause cancer, birth

defects, and other reproductive harm.

If this product contains a gasoline engine:

WARNING

The engine exhaust from this product contains chemicals

known to the State of California to cause cancer, birth

defects or other reproductive harm.

The State of California requires the above two warnings.

John Deere Power Systems

LITHO IN U.S.A.

Introduction

OURGP11,000006E –19–04AUG06–1/2

Foreword

THIS MANUAL CONTAINS INFORMATION to operate

and service the following Tier 2 / Stage II

emission-certified

1

engines:

Saran-built (France) Tier 2 Mechanically Controlled

Engines:

• CD4045DF270

• CD4045TF270

Saran-built (France) Tier 2 Electronically Controlled

Engines:

• CD4045TF275 (DE10 Fuel System)

• CD4045HF275 (DE10 Fuel System)

• CD4045HF475 (HPCR System; 4-Valve Head)

• CD6068TF275 (DE10 Fuel System)

• CD6068HF275 (DE10/VP44 Fuel System)

• CD6068HF475 (HPCR System; 4-Valve Head)

Torreon-built (Mexico) Tier 2 Mechanically Controlled

Engines:

• PE4045DF270

• PE4045TF270

Torreon-built (Mexico) Tier 2 Electronically Controlled

Engines:

• PE4045TF275 (DE10 Fuel System)

• PE4045HF275 (DE10 Fuel System)

• PE4045HF475 (HPCR System; 4-Valve Head)

• PE6068TF275 (DE10 Fuel System)

• PE6068HF275 (DE10/VP44 Fuel System)

• PE6068HF475 (HPCR System; 4-Valve Head)

READ THIS MANUAL carefully to learn how to operate

and service your engine correctly. Failure to do so

could result in personal injury or equipment damage.

THIS MANUAL SHOULD BE CONSIDERED a

permanent part of your engine and should remain with

the engine when you sell it.

MEASUREMENTS IN THIS MANUAL are given in both

metric and customary U.S. unit equivalents. Use only

correct replacement parts and fasteners. Metric and

inch fasteners may require a specific metric or inch

wrench.

WRITE ENGINE SERIAL NUMBERS and option codes

in the spaces indicated in the Record Keeping Section.

Accurately record all the numbers. Your dealer also

needs these numbers when you order parts. File the

identification numbers in a secure place off the engine.

SETTING FUEL DELIVERY beyond published factory

specifications or otherwise overpowering will result in

loss of warranty protection for this engine.

CERTAIN ENGINE ACCESSORIES such as radiator,

air cleaner, and instruments are optional equipment on

John Deere OEM Engines. These accessories may be

provided by the equipment manufacturer instead of

John Deere. This operator’s manual applies only to the

engine and those options available through the John

Deere distribution network.

1

Emission certified for United States as EPA Tier 2 and for European

Union as Stage II.

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Introduction

OURGP11,000006E –19–04AUG06–2/2

IMPORTANT: This manual covers only

P

OWER

T

ECH

 Tier 2 / Stage II

emission certified 4.5 and 6.8 L OEM

engines listed. These engines meet

Tier 2 emission certification

standards.

2

(This is for both the U.S.

EPA and European Union Council

(EU) standards.) Engines with

mechanical controls which are

non-emission certified or Tier 1 /

Stage I emission certified (U.S. and

EU) are covered in a separate

operators manual, OMRG25204.

NOTE: This manual covers engines provided to OEM

(Original Equipment Manufacturers). For

engines in Deere machines, refer to the

machine operator’s manual.

P

OWER

T

ECH

is a trademark of Deere & Company.

2

Two exceptions: The 4045HF475 and 6068HF475 for generator

applications at 1500 rpm are still emission non-certified.

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Introduction

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Introduction

OURGP11,0000251 –19–27JUL06–1/1

Engine Owner

John Deere Engine Owner:

Don’t wait until you need warranty or other service to

meet your local John Deere Engine Distributor or

Service Dealer. To register your engine for warranty

via the Internet, use the following URL:

http://www.johndeere.com/enginewarranty

Learn who your dealer is and where he is. At your first

convenience, go meet him. He’ll want to get to know

you and to learn what your needs might be.

Aux Utilisateurs De Moteurs John Deere:

N’attendez pas d’e

ˆ

tre oblige

´

d’avoir recours a

`

votre

concessionnaire John Deere ou au point de service le

plus proche pour vous adresser a

`

lui. Pour enregistrer

votre moteur pour la garantie via Internet, utilisez

l’adresse suivante:

http://www.johndeere.com/enginewarranty

Renseignez-vous de

`

s que possible pour l’identifier et

le localiser. A la premie

`

re occasion, prenez contact

avec lui et faites-vous connaı

ˆ

tre. Il sera lui aussi

heureux de faire votre connaissance et de vous

proposer ses services le moment venu.

An Den Besitzer Des John Deere Motors:

Warten Sie nicht auf einen evt. Reparaturfall, um den

na

¨

chstgelegenen John Deere Ha

¨

ndler kennen zu

lernen. Zur Registrierung Ihres Motors fu

¨

r die Garantie

dient folgende Internet-Adresse:

http://www.johndeere.com/enginewarranty

Machen Sie sich bei ihm bekannt und nutzen Sie sein

“Service Angebot”.

Proprietario del motore John Deere:

Non aspetti fino al momento di far valere la garanzia o

di chiedere assistenza per fare la conoscenza del

distributore dei motori John Deere o del

concessionario che fornisce l’assistenza tecnica. Per

registrare via Internet la garanzia del suo motore, si

collegi al seguente sito URL:

http://www.johndeere.com/enginewarranty

Lo identifichi e si informi sulla sua ubicazione. Alla

prima occasione utile lo contatti. Egli desidera fare la

sua conoscenza e capire quali potrebbero essere le

sue necessita

`

.

Propietario De Equipo John Deere:

No espere hasta necesitar servicio de garantı

´

aode

otro tipo para conocer a su Distribuidor de Motores

John Deere o al Concesionario de Servicio. Registre

su motor para la garantı

´

a en la siguiente direccio

´

nde

internet: http://www.johndeere.com/enginewarranty

Ente

´

rese de quie

´

nes,ydo

´

nde esta

´

situado. Cuando

tenga un momento, vaya a visitarlo. A e

´

l le gustara

´

conocerlo, y saber cua

´

les podrı

´

an ser sus

necesidades.

Till a

¨

gare av John Deere motorer:

Ta reda pa

˚

vem din a

˚

terfo

¨

rsa

¨

ljare a

¨

r och beso

¨

k honom

sa

˚

snart tillfa

¨

lle ges. Va

¨

nta inte tills det a

¨

r dags fo

¨

r

service eller eventuellt garantiarbete. Din motor

garantiregistrerar Du via Internet pa

˚

http://www.johndeere.com/enginewarranty

Din a

˚

terfo

¨

rsa

¨

ljare vill mycket ga

¨

rna tra

¨

ffa dig fo

¨

r att la

¨

ra

ka

¨

nna dina behov och hur ba

¨

st han kan hja

¨

lpa dig.

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Introduction

OUOD002,0000162 –19–04AUG06–1/1

POWERTECH 4.5 L Engines With Electronic Fuel Systems (Tier 2 Emission Certified)

(Two-Valve Cylinder Head Models)

RG11931 –UN–06NOV01

4045 Engine (Stanadyne DE10 Injection Pump Shown)

RG11932 –UN–06NOV01

4045 Engine

P

OWER

T

ECH

is a trademark of Deere & Company.

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Introduction

OUOD002,0000163 –19–04AUG06–1/1

POWERTECH 6.8 L Engines With Electronic Fuel Systems (Tier 2 Emission Certified)

(Two-Valve Cylinder Head Models)

RG11933 –UN–24OCT01

6068 Engine (Bosch VP44 Injection Pump Shown)

RG11934 –UN–24OCT01

6068 Engine

P

OWER

T

ECH

is a trademark of Deere & Company.

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Introduction

OURGP11,000018B –19–04AUG06–1/1

POWERTECH 4.5/6.8 L Engines With Electronic Fuel Systems (Tier 2 Emission Certified)

(Four-Valve Cylinder Head “475” Models)

RG12199 –UN–24MAY02

6068HF475 Engine Shown (Level 11 Electronic Fuel System With

Denso High Pressure Common Rail)

RG12200 –UN–24MAY02

6068HF475 Shown

P

OWER

T

ECH

is a trademark of Deere & Company.

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Contents

Page

Record Keeping

Using Touch Switches to Display

Information ..........................16-10PowerTech Medallion.....................01-1

Changing Units of Measure (English or

Engine Serial Number Plate ................01-1

Metric)..............................16-12

Record Engine Serial Number ..............01-2

Viewing Engine Configuration Data .........16-14

Engine Option Codes .....................01-3

Viewing Active Engine Service

Record Engine Control Unit (ECU) Serial

Codes/Diagnostic Trouble Codes (DTCs) . . . 16-16

Number..............................01-5

Viewing Stored Service

Record Fuel Injection Pump Model Number ....01-5

Codes/Diagnostic Trouble Codes

(DTCs) in the Engine ECU ..............16-17

Safety ................................05-1

Instrument Panel - Elect. Cont. Later Engines

Fuels, Lubricants, and Coolant

Instrument Panels........................17-1

Diesel Fuel.............................10-1

Using Diagnostic Gauge to Access Engine

Lubricity of Diesel Fuel....................10-1

Information ...........................17-4

Handling and Storing Diesel Fuel ............10-2

Main Menu Navigation ....................17-5

Testing Diesel Fuel.......................10-2

Engine Configuration Data .................17-6

Bio-Diesel Fuel..........................10-3

Accessing Stored Trouble Codes ............17-8

Minimizing the Effect of Cold Weather on

Accessing Active Trouble Codes ...........17-10

Diesel Engines ........................10-4

Engine Shutdown Codes .................17-12

Diesel Engine Break-In Oil .................10-5

Adjusting Backlighting....................17-13

Diesel Engine Oil ........................10-6

Adjusting Contrast ......................17-15

Diesel Engine Oil and Filter Service Intervals. . . 10-7

Selecting Units Of Measurement ...........17-17

Mixing of Lubricants ......................10-9

Setup 1-Up Display .....................17-20

Oil Filters .............................10-10

Setup 4-Up Display .....................17-26

OILSCANand COOLSCAN .............10-10

Alternative and Synthetic Lubricants.........10-11

Instrument Panel - Mech. Cont. “270” Engines

Lubricant Storage.......................10-11

Instrument Panel (Earlier 4.5 L “270”

Grease...............................10-12

Engines) .............................18-1

Diesel Engine Coolant ...................10-13

Instrument Panel (Later 4.5 L “270” Engines). . . 18-3

Drain Intervals for Diesel Engine Coolant ....10-14

Supplemental Coolant Additives............10-15

Engine Operation - Except 4.5L “270” Engines

Testing Diesel Engine Coolant .............10-15

Engine Break-In Service...................19-1

Operating in Warm Temperature Climates ....10-16

Starting the Engine.......................19-4

Disposing of Coolant ....................10-16

Normal Engine Operation..................19-7

Warming Engine.........................19-8

Instrument Panel Identification

Cold Weather Operation...................19-9

Instrument Panels - Identification ............15-1

Using a Booster Battery or Charger .........19-11

Avoid Excessive Engine Idling .............19-12

Instrument Panel - Elect. Cont. Earlier Engines

Changing Engine Speed..................19-13

Instrument Panel ........................16-1

Stopping The Engine ....................19-16

Using Diagnostic Gauge to Access Engine

Continued on next page

Information ...........................16-8

All information, illustrations and specifications in this manual are based on

the latest information available at the time of publication. The right is

reserved to make changes at any time without notice.

COPYRIGHT



2006

DEERE & COMPANY

Moline, Illinois

A John Deere ILLUSTRUCTION



Manual

Previous Editions

Copyright



2001, 2002, 2003, 2004, 2006

i

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Contents

Page Page

Auxiliary Gear Drive Limitations ............19-17 Checking Crankshaft Vibration Damper

Generator Set (Standby) Applications........19-17

(6-Cylinder Engine Only).................35-2

Flushing and Refilling Cooling System ........35-3

Engine Operation- 4.5 L “270” Engines

Testing Thermostats Opening Temperature ....35-6

Normal Engine Operation..................20-1

Check and Adjust Valve Clearance (All

Break-In Service.........................20-2

Engines Except 4045HF475 And

Auxiliary Gear Drive Limitations .............20-3

6068HF475) ..........................35-9

Generator Set (Standby) Power Units.........20-4

Check and Adjust Valve Clearance

Starting The Engine ......................20-4

(4045HF475 And 6068HF475 Engines).....35-12

Cold Weather Starting ....................20-6

Test Glow Plugs for Continuity

Warming Engine.........................20-8

(4045HF475 And 6068HF475 Engines).....35-15

Avoid Excessive Engine Idling ..............20-9

Stopping the Engine.....................20-10

Service as Required

Using a Booster Battery or Charger .........20-11

Additional Service Information ..............40-1

Do Not Modify Fuel System ................40-2Lubrication and Maintenance

Observe Service Intervals..................21-1

Adding Coolant..........................40-3

Use Correct Fuels, Lubricants, and Coolant ....21-1

Replacing Single Stage Air Cleaner ..........40-5

Lubrication and Maintenance Service

Replacing Axial Seal Air Cleaner Filter

Interval Chart—Standard Industrial Engines . . 21-2

Element .............................40-6

Lubrication and Maintenance Service

Replacing Radial Seal Air Cleaner Filter

Interval Chart—Generator (Standby)

Element .............................40-8

Applications ..........................21-4

Replacing Fan and Alternator Belts .........40-10

Checking Fuses ........................40-11

Lubrication & Maintenance/Daily

Checking Air Compressors................40-11

Daily Prestarting Checks ..................25-1

Bleeding the Fuel System (Engines With

Electronic Fuel Systems And Bosch VP44

Lubrication & Maintenance/500 Hour/12 Month

Pump)..............................40-12

Servicing Fire Extinguisher.................30-1

Bleed the Fuel System (Engines with

Checking Engine Mounts ..................30-1

Electronic Fuel Systems and Stanadyne DE10

Servicing Battery ........................30-2

Pump)..............................40-14

Manual Belt Tensioner Adjustment...........30-4

Bleed the Fuel System (Engines with

Manual Belt Tensioner Adjustment Using

Electronic Fuel Systems and Denso High

Belt Tension Tool (Alternate Method

Pressure Common Rail) (4045HF475,

For Engines Without Auxiliary Drive)........30-5

6068HF475) .........................40-17

Changing Engine Oil and Replacing Filter .....30-7

Checking Crankcase Vent System ...........30-9

Bleed the Fuel System (4045DF270,

Checking Air Intake System ...............30-11

4045TF270) .........................40-19

Replacing Fuel Filter Elements.............30-12

Checking Belt Tensioner Spring Tension

Troubleshooting

and Belt Wear (Automatic Tensioner) ......30-14

General Troubleshooting Information .........45-1

Checking Engine Electrical Ground

Precautions For Welding On Engines

Connections .........................30-16

Equipped With Electronic Engine Control Unit

Checking Cooling System.................30-16

(ECU) ...............................45-2

Replenishing Supplemental Coolant

Precautions for Electrical System When

Additives (SCAs) Between Coolant

Steam Cleaning Engine .................45-2

Changes ............................30-17

Engine Wiring Layout (Electronic Fuel

Testing Diesel Engine Coolant .............30-19

System With Stanadyne DE10 Injection

Pressure Testing Cooling System...........30-20

Pump)...............................45-3

Checking and Adjusting Engine Speeds......30-21

Engine Wiring Layout (Electronic Fuel

System With Bosch VP44 Injection Pump) . . . 45-4Lubrication & Maint./2000 Hour/24 Month

Adjusting Variable Speed (Droop) — 4.5

Continued on next page

L “270” Generator Set Engines Only........35-1

ii

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Contents

Page Page

Engine Wiring Layout (Electronic Fuel Lubrication and Maintenance Records

Using Lubrication and Maintenance Records . . . 60-1

System With Denso High Pressure Common

Daily (Prestarting) Service .................60-1

Rail)(4045HF475,6068HF475).............45-5

500 Hour/12 Month Service ................60-2

Engine Wiring Diagram (With Earlier

2000 Hour/24 Month Service ...............60-3

Electronic Instrument Panel) ..............45-6

Service as Required......................60-4

Engine Wiring Diagram (Engines With

Electronic Instrument Panel) ..............45-7

Emission System Warranty

Engine Wiring Diagram (With Later

U.S. EPA Emmission Control Warranty

Full-Featured Electronic Instrument Panel) . . . 45-8

Statement ............................65-1

Engine Wiring Diagram (With Later

Emission Control System Certification Label....65-2

Full-Featured Electronic Instrument Panel)—

Continued ............................45-9

Engine Troubleshooting ..................45-10

Blink Code Method for Retrieving

Diagnostic Trouble Codes (All Except

Early VP44 Pump Engines)..............45-17

Blink Code Method for Retrieving

Diagnostic Trouble Codes (Early VP44

Pump Engines Only)...................45-18

Instrument Panel Method for Retrieving

Diagnostic Trouble Codes...............45-20

Displaying Of Diagnostic Trouble Codes

(DTCs) .............................45-21

Listing of Diagnostic Trouble Codes (DTCs)

(Engines With Electronic Fuel

Systems And Stanadyne DE10 Pump) .....45-22

Listing of Diagnostic Trouble Codes (DTCs)

(Engines With Electronic Fuel

Systems And Bosch VP44 Pump).........45-24

Listing of Diagnostic Trouble Codes (DTCs)

(Engines With Electronic Fuel Systems

And Denso High Pressure Common Rail) (“475”

Engines) ............................45-26

Error Codes Displayed (With Early

Electronic Panels).....................45-28

Intermittent Fault Diagnostics (With

Electronic Controls)....................45-29

Displaying Diagnostic Gauge Software

(Later Engines) .......................45-29

Storage

Engine Storage Guidelines.................50-1

Preparing Engine for Long Term Storage......50-2

Removing Engine from Long Term Storage ....50-3

Specifications

General OEM Engine Specifications..........55-1

Engine Power Ratings And Fuel System

Specifications .........................55-3

Engine Crankcase Oil Fill Quantities .........55-6

Unified Inch Bolt and Screw Torque Values ....55-7

Metric Bolt and Screw Torque Values.........55-8

iii

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Contents

iv

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Record Keeping

OURGP11,0000274 –19–04AUG06–1/1

POWERTECH Medallion

RG11608 –UN–17OCT01RG11609 –UN–17OCT01

A medallion is located on the rocker arm cover which

identifies each engine as a John Deere P

OWER

T

ECH



engine.

NOTE: Four-valve head engines also have “16V” or “24V”

printed on their medallions. The 4045HF475 has

“16V” to denote 16 valves total while 6068HF475

has “24V” to denote 24 valves total.

P

OWER

T

ECH

is a trademark of Deere & Company.

RG,RG34710,5506 –19–27JUL06–1/1

Engine Serial Number Plate

RG8007 –UN–15JAN99

13-Digit Engine Serial Number Plate

A—Serial Number Plate

Each engine has a 13-digit John Deere engine serial

number. The first two digits identify the factory that

produced the engine:

• “CD” = Saran, France

• “PE” = Torreon, Mexico

• “T0” = Dubuque, Iowa

• “J0” = Rosario, Argentina

The engine’s serial number plate (A) is located on the

right-hand side of cylinder block behind the fuel filter.

01-1

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Record Keeping

OURGP11,0000070 –19–27JUL06–1/1

Record Engine Serial Number

RG11949 –UN–07NOV01

Saran Engine Serial Number Plate

RG11948 –UN–06NOV01

Torreon Engine Serial Number Plate

Record all of the numbers and letters found on your

engine serial number plate in the spaces provided below.

This information is very important for repair parts or

warranty information.

Engine Serial Number (B)

Engine Model Number (C)

Coefficient of Absorption Value (D)

(Saran Engines Only)

NOTE: Effective in April 2005, engine serial numbers

were changed at the 7th digit to show the

Emission Level. Previously this digit identified the

type of aspiration.

On earlier engines the 7th digit showed the

aspiration code as follows:

•

“A” for turbocharged with air-to-water aftercooler

•

“D” for naturally aspirated

•

“H” for turbocharged with air-to-air aftercooler

•

“T” for turbocharged only

On later engines after April 2005, the seventh digit

will be as follows:

•

“B” for non-certified engines

•

“C” for Tier 1 / Stage I engines

•

“G” for Tier 2 / Stage II engines

•

“L” for Tier 3 / Stage IIIA engines

01-2

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Record Keeping

RG,RG34710,5508 –19–27JUL06–1/2

Engine Option Codes

RG11946 –UN–06NOV01

A—Engine Base Code

In addition to the serial number plate, OEM engines

have an engine option code label affixed to the rocker

arm cover. These codes indicate which of the engine

options were installed on your engine at the factory.

When in need of parts or service, furnish your

authorized servicing dealer or engine distributor with

these numbers.

The engine option code label includes an engine base

code (A). This base code must also be recorded along

with the option codes.

The first two digits of each code identify a specific

group, such as alternators. The last two digits of each

code identify one specific option provided on your

engine, such as a 12-volt, 55-amp alternator.

NOTE: These option codes are based on the latest

information available at the time of publication.

The right is reserved to make changes at any

time without notice.

If an engine is ordered without a particular component,

the last two digits of that functional group option code

will be 99, 00, or XX. The list on the next page shows

only the first two digits of the code numbers. For future

reference such as ordering repair parts, it is important

to have these code numbers available. To ensure this

availability, enter the third and fourth digits shown on

your engine option code label in the spaces provided

on the following page.

01-3

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PN=13

Continued on next page

Record Keeping

RG,RG34710,5508 –19–27JUL06–2/2

NOTE: Your engine option code label may not contain

all option codes if an option has been added

after the engine left the producing factory.

If option code label is lost or destroyed,

consult your servicing dealer or engine

distributor selling the engine for a replacement.

An additional option code label may also be

delivered with the engine. Place this sticker or

tag, for reference, either on this page or in the

engine owner’s warranty booklet under

OPTION CODES title.

Option Codes Description Option Codes Description

11 Rocker Arm Cover 50 Oil Pump

12 Oil Fill Inlet 51 Cylinder Head With Valves

13 Crankshaft Pulley/Damper 52 Auxiliary Gear Drive

14 Flywheel Housing 53 Fuel Heater

15 Flywheel 55 Shipping Stand

16 Fuel Injection Pump 56 Paint Option

17 Air Inlet 57 Coolant Pump Inlet

18 Air Cleaner 59 Oil Cooler

19 Oil Pan 60 Add-on Auxiliary Drive Pulley

20 Coolant Pump 62 Alternator Mounting Bracket

21 Thermostat Cover 63 Low Pressure Fuel Line

22 Thermostat 64 Exhaust Elbow

23 Fan Drive 65 Turbocharger

24 Fan Belt 66 Coolant Temperature Switch

25 Fan 67 Electronic Sensors (Base Engine)

26 Engine Coolant Heater 68 Crankshaft Rear Damper

27 Radiator 69 Engine Serial Number Plate

28 Exhaust Manifold 71 Engine Oil Bypass Filter

29 Crankcase Ventilator System 72 ECU Electronic Software Option

30 Starter Motor 74 Air Conditioning (Freon) Compressor

31 Alternator 75 Air Restriction Indicator

32 Instrument Panel 76 Pressure Switches and Sensors

33 Tachometer 77 Timing Gear Cover

35 Fuel Filters 78 Air Compressor

36 Front Plate 79 Engine Certification

37 Fuel Transfer Pump 81 Primary Fuel Filter And Water Separator

39 Thermostat Housing 83 Electronic Software (Vehicle Option)

40 Oil Dipstick 84 Electrical Wiring Harness

41 Belt-Driven Front Auxiliary Drive 86 Fan Pulley

43 Starting Aid 87 Belt Tensioner

44 Timing Gear Cover With Gears 88 Oil Filter

46 Cylinder Block With Liners and Camshaft 95 Special Equipment (Factory Installed)

47 Crankshaft and Bearings 96 Engine Installation Kit

48 Connecting Rods and Pistons 97 Special Equipment (Field Installed)

49 Valve Actuating Mechanism 98 Shipping (Engine Hanger Straps)

99 Service Only Items

Engine Base Code (See “A” on previous page.)

01-4

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PN=14

Record Keeping

OURGP12,00000AD –19–27JUL06–1/1

Record Engine Control Unit (ECU) Serial

Number

RG13799 –UN–18NOV04

Record Engine Control Unit (ECU) Serial Number

A—Serial Number Label

Record the part number and serial number information

found on the serial number label (A) on the Engine

Control Unit (ECU) mounted on or near the engine.

Part No.

Serial No.

RG,RG34710,5511 –19–27JUL06–1/1

Record Fuel Injection Pump Model Number

RG11943 –UN–06NOV01

Record Injection Pump Serial Number

A—Serial Number Plate

Record the fuel injection pump model and serial

information found on the serial number plate (A).

Model No. RPM

Manufacturer’s No.

Serial No.

01-5

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PN=15

Safety

DX,ALERT –19–29SEP98–1/1

Recognize Safety Information

T81389 –UN–07DEC88

This is a safety-alert symbol. When you see this symbol

on your machine or in this manual, be alert to the

potential for personal injury.

Follow recommended precautions and safe operating

practices.

DX,SIGNAL –19–03MAR93–1/1

Understand Signal Words

TS187 –19–30SEP88

A signal word—DANGER, WARNING, or CAUTION—is

used with the safety-alert symbol. DANGER identifies the

most serious hazards.

DANGER or WARNING safety signs are located near

specific hazards. General precautions are listed on

CAUTION safety signs. CAUTION also calls attention to

safety messages in this manual.

DX,READ –19–03MAR93–1/1

Follow Safety Instructions

TS201 –UN–23AUG88

Carefully read all safety messages in this manual and on

your machine safety signs. Keep safety signs in good

condition. Replace missing or damaged safety signs. Be

sure new equipment components and repair parts include

the current safety signs. Replacement safety signs are

available from your John Deere dealer.

Learn how to operate the machine and how to use

controls properly. Do not let anyone operate without

instruction.

Keep your machine in proper working condition.

Unauthorized modifications to the machine may impair the

function and/or safety and affect machine life.

If you do not understand any part of this manual and need

assistance, contact your John Deere dealer.

05-1

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Safety

DX,SIGNS1 –19–04JUN90–1/1

Replace Safety Signs

TS201 –UN–23AUG88

Replace missing or damaged safety signs. See the

machine operator’s manual for correct safety sign

placement.

RG,RG34710,7508 –19–27JUL06–1/1

Prevent Bypass Starting

RG5419 –UN–28FEB89

Prevent Bypass Starting

Avoid possible injury or death from engine runaway.

Do not start engine by shorting across starter terminal.

Engine will start with PTO engaged if normal circuitry is

bypassed.

Start engine only from operator’s station with PTO

disengaged or in neutral.

DX,FIRE1 –19–03MAR93–1/1

Handle Fuel Safely—Avoid Fires

TS202 –UN–23AUG88

Handle fuel with care: it is highly flammable. Do not refuel

the machine while smoking or when near open flame or

sparks.

Always stop engine before refueling machine. Fill fuel tank

outdoors.

Prevent fires by keeping machine clean of accumulated

trash, grease, and debris. Always clean up spilled fuel.

05-2

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Safety

DX,FIRE2 –19–03MAR93–1/1

Prepare for Emergencies

TS291 –UN–23AUG88

Be prepared if a fire starts.

Keep a first aid kit and fire extinguisher handy.

Keep emergency numbers for doctors, ambulance service,

hospital, and fire department near your telephone.

DX,FIRE3 –19–16APR92–1/1

Handle Starting Fluid Safely

TS1356 –UN–18MAR92

Starting fluid is highly flammable.

Keep all sparks and flame away when using it. Keep

starting fluid away from batteries and cables.

To prevent accidental discharge when storing the

pressurized can, keep the cap on the container, and store

in a cool, protected location.

Do not incinerate or puncture a starting fluid container.

DX,FLAME –19–29SEP98–1/1

Handle Fluids Safely—Avoid Fires

TS227 –UN–23AUG88

When you work around fuel, do not smoke or work near

heaters or other fire hazards.

Store flammable fluids away from fire hazards. Do not

incinerate or puncture pressurized containers.

Make sure machine is clean of trash, grease, and debris.

Do not store oily rags; they can ignite and burn

spontaneously.

05-3

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