Toro Greensmaster eTriFlex 3360 Traction Unit User manual

FormNo.19239SLRevC

Greensmaster

®

eTriFlex3360and

3370

(Model04580and04590)

8111LyndaleAvenueSouth

Bloomington,MN55420

OriginalInstructions(EN)

Contactusatwww.Toro.com.

AllRightsReserved

RevisionHistory

RevisionDateDescription

A

06/2019

InitialIssue

B

12/2019Model04590informationadded

C10/2020Modifybatterylehandling,batterystorage,andwheelmotorcontrollerhandling.

Addedbatteryservicewireharness.

RevisionHistoryPage2

Greensmaster®eTriFlex3360and3370

19239SLRevC

ReaderComments

TheToroCompanyT echnicalAssistanceCentermaintainsacontinuous

efforttoimprovethequalityandusefulnessofitspublications.Todothis

effectively,weencourageuserfeedback.Pleasecommentonthecompleteness,

accuracy,organization,usability,andreadabilityofthismanualbyane-mail

to[email protected]

orMailto:

TechnicalPublicationManager,Commercial

TheToroCompany

8111LyndaleAvenueSouth

Bloomington,MN55420-1196

Phone:+1952-887-8495

Greensmaster®eTriFlex3360and3370

Page3

ReaderComments

19239SLRevC

ReaderComments

Page4

Greensmaster®eTriFlex3360and3370

19239SLRevC

Preface

Thisservicemanualwaswrittenexpresslyforservicetechnicians.Basicshop

safetyknowledgeandmechanical/electricalskillsareassumed.TheT oro

Companyhasmadeeveryefforttomaketheinformationinthismanualcomplete

andcorrect.

Thepurposeofthispublicationistoprovidetheservicetechnicianwith

informationabouttroubleshooting,testing,andrepairingmajorsystemsand

components.Thismanualmayalsobespeciedforuseonnumerousproducts.

RefertotheT ableofContentsforalistofthesystemsandtherelatedtopics

coveredinthismanual.

RefertothemachineOperator’sManualforadditionalinformationabout

operating,maintaining,andadjustingthemachine.KeepacopyoftheOperator’s

Manuals,InstallationInstructions,andPartsCatalogforyourmachineandits

accessorieswiththisServiceManualforreference.Additionalcopiesofthe

Operator’sManuals,InstallationInstructionsandPartsCatalogsareavailable

atwww.toro.com

.

TheToroCompanyreservestherighttochangetheproductspecicationsor

thispublicationwithoutnotice.

Greensmaster®eTriFlex3360and3370

Page5

Preface

19239SLRevC

ServiceProcedureIcons

ThefollowingiconsappearthroughoutthisServiceManualtobringattentionto

specicimportantdetailsofaserviceprocedure.

CriticalProcess

Thisiconisusedtohighlight:

•installingsafetyequipment(shields,guards,seatbelts,brakesandR.O.P .S.

components)thatmayhavebeenremoved

•dimensionsorsettingsthatmustbemaintainedforpropermachineoperation

•aspecicfastenertighteningsequence

•componentorientationthatmaynotbeobvious

CriticalTorque

Thisiconisusedtohighlightanassemblytorquerequirementthatisdifferentthan

whatisrecommendedintheStandardT orqueTables;refertoStandardT orque

forDry,ZincPlated,andSteelFasteners(InchSeries)(page2–8)orStandard

TorqueforDry,ZincPlated,andSteelFasteners(MetricFasteners)(page2–10).

FluidSpecications

Thisiconisusedtohighlightuidspecicationsandcapacitiesthatareless

common,andmaynotappearonthemachineservicedecalorinthemachine

Operator’sManual.

Note:RefertotheservicedecalonthemachineandthemachineOperator’s

Manualforcommonlyuseduidspecicationsandcapacities.

Preface

Page6

Greensmaster®eTriFlex3360and3370

19239SLRevC

TableofContents
Preface................................................................................................................5
Chapter1:Safety............................................................................................1–1
SafetyInstructions.......................................................................................1–2
JackingInstructions.....................................................................................1–6
SafetyandInstructionalDecals....................................................................1–7
Chapter2:SpecicationsandMaintenance....................................................2–1
Specications...............................................................................................2–2
TorqueSpecications...................................................................................2–5
ShopSupplies............................................................................................2–12
SpecialT ools..............................................................................................2–14
Chapter3:Troubleshooting.............................................................................3–1
GEARS–TheSystematicApproachtoDening,DiagnosingandSolving
Problems......................................................................................................3–2
OperatorAdvisories......................................................................................3–3
DialogueMessages......................................................................................3–5
MachineFaults.............................................................................................3–7
UsingtheInfoCenterDisplayforTroubleshooting.......................................3–39
TroubleshootingGeneralOperationProblems............................................3–41
Greensmaster3360(Model04580)............................................................3–42
Greensmaster3370(Model04590)............................................................3–43
TroubleshootingaLithium-IonBattery-RelatedFault(Model
04590)........................................................................................................3–46
AftercutAppearance...................................................................................3–47
GroomingPerformance..............................................................................3–49
UniversalGroomerProblems(Optional).....................................................3–50
BatteryChargerErrorandFaultCodes(Model04590)................................3–51
Chapter4:Engine(Model04580)....................................................................4–1
GeneralInformation.....................................................................................4–2
ServiceandRepairs.....................................................................................4–3
Chapter5:ElectricalSystem...........................................................................5–1
GeneralInformation.....................................................................................5–3
ElectricalSystemOperation..........................................................................5–4
ElectricalSystemQuickChecks..................................................................5–18
Adjustments................................................................................................5–20
TestingtheElectricalComponents..............................................................5–23
Batteries(Model04580)............................................................................5–103
Batteries(Model04590)............................................................................5–111
ServiceandRepairs.................................................................................5–120
Chapter6:Chassis..........................................................................................6–1
GeneralInformation.....................................................................................6–2
Adjustments.................................................................................................6–3
ServiceandRepairs.....................................................................................6–9
Chapter7:DPACuttingUnits..........................................................................7–1
GeneralInformation.....................................................................................7–2
Adjustments.................................................................................................7–3
ServiceandRepairs.....................................................................................7–6
Chapter8:UniversalGroomer(Optional)........................................................8–1
GeneralInformation.....................................................................................8–2
ServiceandRepairs.....................................................................................8–3
AppendixA......................................................................................................A–1
ElectricalDrawingDesignations....................................................................A–2
ElectricalSchematic–3360..........................................................................A–3
ElectricalSchematic–3370..........................................................................A–4
ElectricalSchematic–3370(continued).......................................................A–5
WireHarnessDrawing–3360......................................................................A–6
WireHarnessDiagram–3360......................................................................A–7
Greensmaster®eTriFlex3360and3370
Page7
Preface
19239SLRevC

WireHarnessDiagram–3360(continued)...................................................A–8

WireHarnessDrawing–3370......................................................................A–9

WireHarnessDiagram–3370....................................................................A–10

WireHarnessDiagram–3370(continued)..................................................A–11

AdditionalReferenceMaterials

KawasakiFS481VServiceManual

Preface

Page8

Greensmaster®eTriFlex3360and3370

19239SLRevC

Chapter1

Safety

TableofContents

SafetyInstructions................................................................................................................................1–2

ThinkSafetyFirst...............................................................................................................................1–3

JackingInstructions..............................................................................................................................1–6

SafetyandInstructionalDecals............................................................................................................1–7

Greensmaster®eTriFlex3360and3370

Page1–1

Safety

19239SLRevC

SafetyInstructions

DANGER

Thissafetysymbolmeansdanger.Whenyouseethissymbol,

carefullyreadtheinstructionsthatfollow.Failuretoobeythe

instructionscouldcauseseriouspermanentinjury,disability,or

death.

WARNING

Thissafetysymbolmeanswarning.Whenyouseethissymbol,

carefullyreadtheinstructionsthatfollow.Failuretoobeythe

instructionscanresultinseriousinjury.

CAUTION

Thissafetysymbolmeanscaution.Whenyouseethissymbol,

carefullyreadtheinstructionsthatfollow.Failuretoobeythe

instructionscanresultinminortomoderateinjury.

IMPORTANT

TheImportantnoticewillgivetheimportantinstructionswhichyou

mustfollowtopreventdamagetothesystemsorcomponentson

themachine.

Note:ANotewillgivethegeneralinformationaboutthecorrectoperation,

maintenance,service,testing,orrepairofthemachine.

Safety:SafetyInstructions

Page1–2

Greensmaster®eTriFlex3360and3370

19239SLRevC

ThinkSafetyFirst

ToroProductsareevaluatedforcompliancewithexistingsafetystandardsand

specications.Althoughhazardcontrolandaccidentpreventionarepartially

dependentuponthedesignandcongurationofthemachine,hazardcontrol

andaccidentpreventionarealsodependentupontheawareness,concern

andpropertrainingofthepersonnelinvolvedintheoperation,transport,

maintenance,andstorageofthemachine.Improperuseormaintenanceofthe

machinecanresultininjuryordeath.

WARNING

Toreducethepotentialofinjuryordeath,complywiththesafety

instructionsinthismanual,aswellasinformationfoundinthe

Operator’sManualsandtheOperatorandSafetyTrainingMaterials

foundonwww.toro.com

.

•Avoidunexpectedstartingoftheengine…

Alwaysturnofftheengine,removethekeyandunplugthe48Vbattery

disconnectbeforecleaning,adjusting,orrepair.

•Avoidlacerationsandamputations…

Stayclearofallmovingpartswhenevertheengineisrunning.Treatall

normallymovingpartsasiftheyweremovingwhenevertheengineis

runningorhasthepotentialtostart.

•Avoidburns…

Donottouchtheengine,mufer,orothercomponents,whichmaybehot

duringoperation,whiletheunitisrunningorshortlyafterithasbeen

running.Allowtheengine,mufer,andothercomponentstocoolbefore

workingnearthem.

•Avoidresandexplosions…

Useextremecareinhandlingfuel.Fuelisammableanditsvaporsare

explosive.

–Extinguishallcigarettes,cigars,pipes,andothersourcesofignition.

–Avoidspillingfuelandneversmokewhileworkingwithanytypeoffuel

orlubricant.

–Wipeupanyspilledfueloroilimmediately.

–Neverremovethefuelcaporaddfuelwhentheengineisrunning.

–Alwaysuseapproved,labeledcontainersforstoringortransportingfuel

andlubricants.

–Donotaddordrainfuelinanenclosedspace.

–Donotstorethemachineorfuelcontainerwherethereisanopename,

spark,orpilotlight,suchasonawaterheaterorotherappliance.

•Avoidasphyxiation…

Donotoperateanengineinaconnedareawithoutproperventilation.

•Avoidinjuryfrombatteries…

–Batteryacidispoisonousandcancauseburns.Avoidcontactwithskin,

eyesandclothing.

–Batterygasescanexplode.Keepcigarettes,sparksandamesaway

fromthebattery.

•Avoidinjuryduetoinferiorparts…

Greensmaster®eTriFlex3360and3370

Page1–3

Safety:SafetyInstructions

19239SLRevC

ThinkSafetyFirst(continued)

Useonlyoriginalequipmentpartstoensurethatimportantsafetycriteria

aremet.

•Avoidinjurytobystanders…

Alwayscleartheareaofbystandersbeforestartingortestingpowered

equipment.

•Avoidinjuryduetoprojectiles…

Alwayscleartheareaofanydebristhatcouldbepickedupandthrown

bythepoweredequipment.

•Avoidmodications…

Donotalterormodifyanypartunlessitisafactoryapprovedprocedure.

•Avoidunsafemachineoperation…

Alwaystestthesafetyinterlocksystemaftermakingadjustmentsor

repairsonthemachine.RefertotheElectricalsectioninthismanual

formoreinformation.

•Avoidelectricalshock…

–Nevertouchelectricalwiresorcomponentswhiletheengineisrunning.

Theycanbesourcesofshock.

–De-energizethesystemifyouarehavingtodorepairs.

–Iftestingelectricalcomponentsensureyouareworkinginadry

environment.

–Donotwearmetaljewelrywhenworkingonornearelectricalcomponents

orwiring.

•Usepersonalprotectiveequipment…

–Tiebacklonghair,anddonotwearlooseclothingorjewelry.

–Useappropriatepersonalprotectiveequipment(PPE)forprotecting

yourselffrompotentialhazardsintheenvironmentinwhichyouwillwork.

–EachprocessoutlinedinthismanualmayneeddifferentPPEtoprotect

theserviceperson.UsetheproperPPEforthetaskathand.

•Usingtools…

–Alltoolsshouldbeinproperworkingorder.Donotusetoolsthatare

brokenorindisrepair.

–Usethepropertoolfortheproperapplication.

•Usinglifts,hoists,andjacks…

–Alllifts,hoists,andjacksshouldbeusedinaccordancewiththe

manufacturerinformation.

–Inspectlifts,hoists,andjackspriortouse.

–Donotoverloadlifts,hoists,andjacks.

–Donotworkunderasuspendedload.

–Ensurechockblocksareusedonequipmentthatcanmove.

–Useliftsorjacksandjackstandsthatareratedtosupportthetotalweight

ofthemachineandanyattachments.

–Donotrelyonjackstosupportthemachine.

–Ifyouareunfamiliarwithanylifts,hoistsorjacks,donotusethemuntil

youknowhowtooperatethemcorrectly.

•Usingreextinguishers…

Usetheproperclassofreextinguisherincaseofre.

Safety:SafetyInstructions

Page1–4

Greensmaster®eTriFlex3360and3370

19239SLRevC

ThinkSafetyFirst(continued)

Ensurereextinguishersareservicedregularly,andreplaceanyre

extinguishersthataredischargedorinusebeyondtheirexpirationdates.

–ClassAreextinguishersareforordinarycombustiblematerialssuch

aspaper,wood,cardboard,andmostplastics.Thenumericalratingon

thesetypesofextinguishersindicatestheamountofwateritholdsand

theamountofreitcanextinguish.Geometricsymbol(greentriangle).

–ClassBreextinguishersareforresthatinvolveammableor

combustibleliquidssuchasgasoline,kerosene,greaseandoil.The

numericalratingforclassBextinguishersindicatestheapproximate

numberofsquarefeetofreitcanextinguish.Geometricsymbol(red

square).

–ClassCreextinguishersareforresthatinvolveelectricalequipment

suchasappliances,wiring,circuitbreakersandoutlets.Neverusewater

toextinguishclassCres-theriskofelectricalshockisfartoogreat!

ClassCextinguishersdonothaveanumericalrating.TheCclassication

meanstheextinguishingagentisnon-conductive.Geometricsymbol

(bluecircle).

–ClassABCreextinguishersareadrychemicaltypeusedformultiple

purposes.Seeabovedescriptionsforadditionalinformation.

Greensmaster®eTriFlex3360and3370

Page1–5

Safety:SafetyInstructions

19239SLRevC

JackingInstructions

DANGER

Mechanicalorhydraulicjacksmayfailtosupportthemachineand

causeaseriousinjury.

•Usejackstandstosupporttheraisedmachine.

•Useonlymechanicalorhydraulicjackstoliftthemachine.

1.Parkthemachineonalevelsurface,lowerthecuttingunits,shutoffthe

engine,removethekeyfromthekeyswitchandunplugthe48Vbattery

disconnect.

2.Positionthejacksecurelyunderthedesiredjackingpoint:

•Footstepontheleftsideofthemachine

•Jackbracketontherightsideofthemachine

•Casterforkattherearofthemachine

g286954

Figure1

1.Footstep–leftfrontofthemachine2.Jackbracket–rightfrontofthe

machine

3.Casterfork–rearofthemachine

3.Afterraisingthemachine,useanappropriatejackstandatthefollowing

locationstosupportthemachine.

IMPORTANT

Usetwojackstands(oneundereachbatterytray)whensupporting

therearofthemachine.

Safety:JackingInstructions

Page1–6

Greensmaster®eTriFlex3360and3370

19239SLRevC

g288440

Figure2

1.Cuttingunitpivotmount–supports

leftfrontofmachine

2.Cuttingunitpivotmount–supports

rightfrontofmachine

3.Batterytrays–supportsrearof

machine

SafetyandInstructionalDecals

Numeroussafetyandinstructionaldecalsareafxedtothetractionunitandthe

cuttingunitsoftheGreensmaster3360/3370.Ifanydecalbecomesillegibleor

damaged,replaceitwithanewdecal.PartnumbersarelistedinyourParts

CatalogandOperator’sManual.OrderreplacementdecalsfromyourAuthorized

ToroDistributor

Greensmaster®eTriFlex3360and3370

Page1–7

Safety:SafetyandInstructionalDecals

19239SLRevC

Safety:SafetyandInstructionalDecals

Page1–8

Greensmaster®eTriFlex3360and3370

19239SLRevC

Chapter2

SpecicationsandMaintenance

TableofContents

Specications.......................................................................................................................................2–2

OverallDimensions............................................................................................................................2–2

Engine(Model04580only)................................................................................................................2–2

Chassis..............................................................................................................................................2–3

DPACuttingUnits..............................................................................................................................2–3

UniversalGroomer(Optional)............................................................................................................2–4

TorqueSpecications...........................................................................................................................2–5

CalculatingtheT orqueValuesWhenUsingaDrive-AdapterWrench.................................................2–6

IdentifyingtheFastener......................................................................................................................2–7

StandardT orqueforDry,ZincPlated,andSteelFasteners(InchSeries)............................................2–8

StandardT orqueforDry,ZincPlated,andSteelFasteners(MetricFasteners).................................2–10

OtherTorqueSpecications.............................................................................................................2–11

ConversionFactors..........................................................................................................................2–11

ShopSupplies....................................................................................................................................2–12

SpecialTools......................................................................................................................................2–14

Greensmaster®eTriFlex3360and3370

Page2–1

SpecicationsandMaintenance

19239SLRevC

Specications

OverallDimensions

g287052

Figure3

Engine(Model04580only)

ItemDescription

Make/DesignationKawasaki,4-cycle,V-TwinCylinder,OHV ,Air

Cooled,GasolineEngine-ModelFS481V.

BorexStroke73x72mm(2.87x2.83inches)

Totaldisplacement

603cc

3

(36.8in

3

)

Governor

Mechanical

CarburetorSingle-barrel,oatcontrolledwithxedmainjets

Choke

Manual

FuelPumpPulseType

Fuel

RefertotheTractionUnitOperator’sManual

Fueltankcapacity

18.5L(4.9USgallons)

OperatingRPM(xed)

2,400rpm±100

Engineoil

RefertotheTractionUnitOperator’sManual

Crankcase-oilcapacity1.7L(1.8qt)withnewlter

IgnitionSystem

Flywheelmagneto,transistortype

SparkPlugsNGKBPR4ES

SparkPlugGap0.75mm(0.030inches)

Alternator/Regulator12VDC,15amp

EngineWeight(dry)37kg(82lb)

SpecicationsandMaintenance:Specications

Page2–2

Greensmaster®eTriFlex3360and3370

19239SLRevC

Chassis

ItemDescription

FrontandReartire

Standard=19x10.50x8,4plySmooth

Optional=20x10x8,4plyTurfTread

83to110kPa(12to16psi)

Wheellugnuttorque

95to122N∙m(70to90ft-lb)

DPACuttingUnits

ItemDescription

FrameconstructionPrecisionmachineddiecastaluminum

crossmemberwithtwobolt-ondie-cast

aluminumsideplates.

Reelconstruction

Reelsare53.3cm(21inches)inlengthand

12.7cm(5inch)indiameter.Highstrength,

lowalloysteelbladesarethruhardenedand

impactresistant.Reelsareavailablein8,

11and14bladecongurations.

Reelbearings

Twostainlesssteelballbearingsarepresstonto

thereelshaftandretainedbyathreadedinsert.

Lowdragseals/slingersforaddedprotectionwith

anO-ringsealedcounterweightmountingsurface.

Reelpositionismaintainedbyawavewasher

withnoendplayadjustmentrequired.

Reeldrive

Thereelshaftis35mm(1.375inch)diametertube

withaninternallysplinedthreadednutoneachend.

Height-of-cutCuttingheightisadjustedonthefrontrollerby

twoverticalscrews.Standardbenchheight

ofcutrangeis1.6to1.1mm(0.062to0.438

inch)dependingontypeofbedknifeinstalled.

Anoptionalhighheight-of-cutkitisavailable

toobtainacutrangeof11.1to25.4mm

(0.438to1.0inch).EffectiveHOCmayvary

dependingonturfconditions,typeofbedknife,

rollers,andattachmentsinstalled.

BedknifeandbedbarReplaceablesingleedgedEdgemax™bedknife

(solidtoolsteelconstruction)isstandard.Bedknife

isfastenedtothebedbarwiththirteenbedknife

screws.Avarietyofoptionalbedknivesanda

moreaggressivebedbarareavailable.

BedknifeadjustmentDualadjustment(oneoneachsideofthe

bedbar)with0.018mm(0.0007inch)bedknife

movementforeachdetent.

Rollers

Thefrontrollerisa6.3cm(2.5inches)diameter

rollerthatisavailableinfull,widespacedWiehle

andnarrowspacedWiehlecongurations.The

rearrollerisa5.1cm(2inches)diameterfullroller.

GrassshieldNon-adjustableshieldwithadjustablecut-off

bartoimprovegrassdischargefromreelin

varyingmoistureconditions.

CounterbalanceweightApairofcastironweightsmountedonrightside

ofthecuttingunitcompensatefortheelectricreel

motormountedontheleftsideofthecuttingunit.

Greensmaster®eTriFlex3360and3370

Page2–3

SpecicationsandMaintenance:Specications

19239SLRevC

DPACuttingUnits(continued)

ItemDescription

Cuttingunitweight(approximate)8blade*=32.7kg(72lb)

11blade*=34kg(75lb)

14blade*=35kg(78lb)

*Cuttingunitweightsdonotincludeafrontroller.

OptionsRefertotheCuttingUnitPartsCatalogor

contactyourlocalAuthorizedToroDistributor

foravailablecuttingunitoptions.

UniversalGroomer(Optional)

ItemDescription

Groomingreeldiameter6cm(2.375inches)

Groomerbladetype51twintipsteelbladeswith3/8inchbladespacing.

Agroomerbrushcanbeinstalledinplaceofa

groomingreel.

Groomermounting

Thegroomerismountedtothecuttingunitside

plates.Thedriveassemblyforthegroomingreel

islocatedontheoppositesideofthecuttingunit

fromthecuttingunitmotor.

GroomerheightsettingMowing:0.8to15.7mm(0.030to0.620inch).

HOCrange:1.5to19.1mm(0.060to0.750inch).

Width-of-groomer54.6cm(21.5inches).

Heightadjustmentknob

Allowsa0.003inch(0.08mm)incrementofheight

adjustmentforeachclickoftheadjuster.

Quick-upfeature

Allowsgroomingreeltoberaisedabovethe

height/depthadjustmentfornogroomingreelaction

whilemowing.

Groomerdrive

Thegroomerdriveassemblyisattachedtotheright

sideofthecuttingunit.

Groomerrotation

Forward:thegroomerrotatesinthesamedirection

asthereel

Reverse:thegroomerrotatesintheopposite

directionasthereel

Neutral:thegroomerdoesnotrotate

SpecicationsandMaintenance:Specications

Page2–4

Greensmaster®eTriFlex3360and3370

19239SLRevC

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