Toro 07263 Installation Instructions Manual

Brand: Toro

Model: 07263

Type: Installation Instructions Manual

FormNo.3364-459RevA

ElectricBedLiftKit

Electric-PoweredMid-DutyWorkman

UtilityVehicle

ModelNo.07263—SerialNo.310000001andUp

InstallationInstructions

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Qty.

Use

Nopartsrequired

–

PreparetheMachine

Liftbracket,upper

Flangeheadscrew(5/16x3/4inch)

Liftcylindersupport

Liftactuator

U-bolts2

Flangenut(3/8inch)

Carriagebolts(3/8x3/4inch)

Clevispin

Cotterpin

Installthebedlift

Solenoid

Bolt(#10x3/4inch)

Nut(#10)

Accessoryharness1

Switch

Clevispin,large

Cotterpin

Installtheswitch

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

PreparingtheMachine

NoPartsRequired

Procedure

1.Positionthemachineonalevelsurface.Setthe

parkingbrake,turntheignitionoff,andremovethe

key.

WARNING

Ifyouleavethekeyintheignitionswitch,

someonecouldaccidentlystartthemachineand

seriouslyinjureyouorotherbystanders.

Removethekeyfromtheignitionswitchbefore

youdoanymaintenance.

2.Raisethebed.Rotatethelatchrodupwardandraise

theboxwiththeotherhand.

3.Raisetheboxtoitsfullheight;thenloweritslightly

toengagetheproprod(Figure1).

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

WARNING

Araisedboxcouldfallandinjurepersonsthat

areworkingbeneathit.

•Alwaysusetheproprodtoholdtheboxup

beforeworkingunderthebox.

•Removeanyloadmaterialfromthebox

beforeraisingit.

Figure1

1.Proprod

4.Removeashortbatterycablelinkinganytwo

batteriesinthebatterybanktoremovepowerfrom

thesystem(Figure2).

Figure2

1.Shortbatterycable

5.Removethe2angeheadscrewssecuringeachside

ofthelatchrodbrackettotheundersideandfront

faceofthebox(

Figure3).Retainallpartsforfuture

use.

Figure3

1.Latchrodbracket3.Flangeheadscrew,inside

frontfaceofbox

2.Latchrod4.Flangeheadscrew,

undersideofbox

InstallingtheBedLift

Partsneededforthisprocedure:

Liftbracket,upper

Flangeheadscrew(5/16x3/4inch)

Liftcylindersupport

Liftactuator

2U-bolts

Flangenut(3/8inch)

Carriagebolts(3/8x3/4inch)

Clevispin

Cotterpin

Procedure

1.Removethescrewsfromthebracesontheunderside

oftheboxinthepositionsshownin(Figure4).

2.Mounttheupperliftbrackettotheundersideofthe

boxwith6angeheadscrews(5/16x3/4inch)

fromloosepartsandremovedpreviously.Position

thebracketasshowninFigure4.

Figure4

1.Bed

3.Flangeheadscrew,5/16

x3/4inch

2.Upperliftbracket

3.Looselymounttheliftcylindersupporttotheright

endoftherearaxlewith2U-boltsand4angenuts

(3/8inch)whilealigningthemountingholeswith

theholesinthebatterytray(Figure5).

Figure5

1.Liftcylindersupport

4.U-bolt

2.Rightendoftheaxle5.Carriagebolt,3/8x3/4

inch

3.Rearframebatterytray6.Flangenut,3/8inch

4.Securetheliftcylindersupporttotherearframe

with2carriagebolts(3/8x3/4inch)and2ange

nuts(3/8inch).Tightenthe4angenutsonthe

U-boltsequallytomakesurethebracketisalignedto

theaxle.Tightenthetwonutssecuringtherearof

thebrackettotherearframe(

Figure5).

5.Mountthebottomendoftheliftactuatortothelift

cylindersupportwithaclevispinandcotterpin.

Positionthecomponentsasshownin

Figure6.

Figure6

1.Actuator

3.Clevispin

2.Liftcylindersupport4.Cotterpin

InstallingtheSwitch

Partsneededforthisprocedure:

Solenoid

Bolt(#10x3/4inch)

Nut(#10)

1Accessoryharness

Switch

Clevispin,large

Cotterpin

Procedure

1.Removethehoodtoaccessthemainharnessand

solenoidplate.

2.Installthesolenoidontheexistingplateusingtwo

bolts(#10x3/4inch)andtwonuts(#10)asshown

Figure7.

Figure7

1.Solenoidplate5.Nut,#10

2.Solenoid,existing

6.Accessoryharness

3.Solenoid,new

7.Largeposts

4.Bolt,#10x3/4inch8.Smallposts

3.Attachtheaccessoryharnesstothesolenoid.

Connectalargeringtoeachlargepost.Connecta

smallringwiretoeachsmallpost.Securethewires

withtheexistingfasteners.

4.Locatetheoptional48voutputconnectoraslabeled

onthemainharnessandremovethecap.Connect

theaccessoryharnesstothe48voutputconnectoras

shownin

Figure8.

Figure8

1.Dash,underside

6.Boxliftkitconnector,from

mainharness

2.Mainharness

7.Boxliftkitconnector,from

accessoryharness

3.Accessoryharness

8.Cap48vconnector

extension,fromaccessory

harness

4.48vconnector,frommain

harness

9.Switchconnector

5.48vconnector,from

accessoryharness

10.Plugindash

5.Locatetheboxliftkitconnectoronthemainharness

andremovethecap.Attachaccessoryharnesstobox

liftkitconnector.wirefrommainharness.

6.Cap48voutputconnectoronaccessoryharness.

7.Placetheswitchconnectorintopositionbehindthe

pluginthedashasshownin

Figure8.

8.Removetheplugfromtheholeintherightsideof

thedash(Figure9).

9.Plugtheswitchintotheaccessoryconnectorinthe

dash.Inserttheswitchintotheholeinthedash

(

Figure9).

Figure9

1.Pluggedhole

3.Cutnewhole(ifrequired).

2.Switch

WARNING

Looseorimproperlysecuredbatteryconnections

coulddamagethevehicleandcablescausing

sparks.Sparkscancausethebatterygassesto

explode,resultinginpersonalinjury.

Alwaysensurethebatterypolaritywhenmaking

connections.

10.Plugtheswitchintotheharnessconnectorinthe

dash.Inserttheswitchintotheholeinthedash

(Figure9).

11.Replacetheshortbatterycableremovedpreviously.

Torquethenutssecuringallbatterycablesto120to

180inch-lb(13.5to21N⋅m).

12.CoatthebatteryterminalswithTorobatteryterminal

protector.

13.Presstheswitchupwardtoextendtheactuatorrod

untilitisalignedwiththemountingholesinthe

upperliftbracket.Securetherodtothebracketwith

thelargeclevispinandcotterpin.

14.Removethescrewsandclipsecuringtheproprodto

theframerail(

Figure10).

Figure10

1.Proprod3.Proprodbracket

2.Proprodclip

15.Removethescrewssecuringtheproprodbracket

totheundersideofthebox.Removetheretainer

securingtherodtothebracketandremovetherod

(Figure10).Retaintheproprodcomponentsfor

futureuse.

Note:Iftheelectricboxliftiseverremoved,install

theproprod,proprodclip,andproprodbracket.

Operation

Important:Whenaratchetingnoiseisheard,the

boxliftiscompletelyextendedorretracted.Donot

continuepressingtheswitch.

RaisingtheBed

WARNING

Drivingthevehiclewiththecargoboxraisedmay

causethevehicletotiporrolleasier.Thebox

structuremaybecomedamagediftheboxisraised

foranextendedperiodoftimewhileoperatingthe

vehicle.

•Onlyoperatethevehiclewhenthecargobox

isdown.

•Afteraloadhasbeendumped,lowerthecargo

box.

1.TurntheignitionkeytotheOnposition.

2.Pushthetopoftheswitchtoraisethebox.

LoweringtheBed

CAUTION

Theweightoftheboxmaybeheavy.Handsor

otherbodypartscouldbecrushed.

Keephandsandotherbodypartsclearwhen

loweringthebox.

Pushthebottomoftheswitchtolowerthebox.

Important:Whenaratchetingnoiseisheard,the

boxliftiscompletelyextendedorretracted.Donot

continuepressingtheswitch.

Note:Theactuatormaycauseslightdeformationto

thebedafteritisfullyloweredandbeforetheactuator

clutchengages.Releasetheswitchwhenaratcheting

noiseisheard.

Notes:

Toro 07263 Installation Instructions Manual

Toro 07263 Installation Instructions Manual

Toro 07263 Installation Instructions Manual

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