Hager XEV428 Installation guide

Brand: Hager

Model: XEV428

Type: Installation guide

This manual is also suitable for

Hager XEV428 is a charging station for electric vehicles that offers a range of features to enhance the charging experience. It allows for flexible installation, either wall-mounted or floor-mounted, to accommodate various user needs. The device supports multiple charging modes, including Mode 2 and Mode 3, providing compatibility with a wide range of electric vehicles. Additionally, it features MID energy metering, enabling accurate monitoring of energy consumption during charging sessions.

Hager witty park XEV6xx

6LE002957B

Installation manual

1. Initial precautions

Please refer to the maintenance manual before starting the installation of the charging station. The device is to be installed only by a professional electrician

ﬁtter according to local applicable installation standards. Conform to SELV installation rules.

2. General description

Strip light

RFID Card Reader

Socket: Mode 3 Type 2S

Socket: Mode 2

Optional: integration of a modem

Energy meter (version-speciﬁc)

The outer casing can be removed

by unscrewing two screws

Optional: base

Optional integration of a protective casing

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3. Electrical components of the charging terminal

The inner cabinet, depending on the version, comprises the following parts:

Contact detection ﬁxed on the contactor

Controller

MID energy meter (version-speciﬁc)

Grommet plate

Controller power supply

Terminal blocks

3 M3T2S socket (lockable)

1 M3T2S socket (lockable)

4 M2TE socket

2 M2TE socket

Circuit breakers

Power contactors

TCP/IP Board (version-speciﬁc)

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4. Attachment and connection

a. Diagrams for wall drilling without wiring space at the rear

713

765

1300 max

480

330

202

355

233

1395 max

235

4x (not included)

ø 11

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b. Diagrams for wall drilling with wiring space at the rear for XEV427

713

765

480

330

202

355

1300 max 233

1395 max

435

235

ø 8.5

4x (not included)

2x 2x

➞

XEV427

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c. Floor mounting diagrams for XEV426 + XEV428

Terminal

Installation Area

1472

1239

1089

202

175

355

➞

175

110

325

650

325

350

250

190

250

500

250

Foundation

C20/25, X0 Depth

80 cm

Bedding Layer

5 cm, C8/10

XEV426

In case of a chemical seal, use

threaded rods with diameter of 12 mm.

XEV428

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➞

The terminal MUST be mounted

on its base BEFORE attaching

the vector cabinet.

The equipotential bonding

must be established between

the terminal, foot and base.

* Earthing point to connect to

the earth system

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5. Electrical installation

a. Power supply

Power terminal block (230V/32A) for rigid cable of max. 10 mm².

Control terminal blocks of transmitter coils for rigid cable of max. 1.5 mm².

Power supply terminal block (230V) of the controller for rigid cable of max.

1.5 mm².

b. Maximum power load

The maximum power load is determined using the encoder wheel that can

be turned to the desired amperage.

If the LED indicator light is a solid red, turn o the power, wait for 15

seconds and then change the position of the encoder wheel to an

authorised threshold.

Then, turn on the terminal: a steady green light should light up.

-X1: 1/2 N

Three-phase power

supply 1

(-X1/-X2)

Controller power

supply

MZ203 Trigger circuit

connection

(-X3)

Three-phase power

supply 2

(-X3/-X4)

L1 L2 L3 N L1 L2 L3N

LST

N N

LST

-X0:1 -X0 -X0:3 -X2: 3/4

MZ203 trigger circuit

connection

(-X1)

Wiring diagram (version-speciﬁc)

Maximum

charging

rate

3P station 1P station

6 A

Not authorised by ZE Ready

1.2

Not authorised by ZE Ready

1.2

10 A

13 A

16 A

20 A

25 A

32 A

40 A Prohibited for the electrical safety of the terminals

50 A

63 A

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c. Protections

Single-phase

NOK

Three-phase

40 A

C curve

30 mA

type A

40 A

C curve

30 mA

type A

40 A

C curve

30 mA

type B

40 A

C curve

30 mA

type B

protections

for the

controller

supply

protections

for the

controller

supply

protections

for the

controller

supply

protections

for the

controller

supply

protections

for the

controller

supply

MZ203

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d. Earthing quality according to the ZE READY 1.2 label

e. Contact detection ﬁ xed on the contactor in accordance with the ZE READY 1.2

All Witty stations with a nominal power load of more than 3.6 kW are equipped with a contact detection mechanism ﬁ xed on the contactor.

NOK

neutral

point

connection

TN or TT neutral point connection

neutral

point

connection

neutral

point

connection

neutral

point

Max.

50 Ω

Max. 50

Ω for

the 5

stations

Max. 5

stations on

1 earthing

connection

Interconnection

Electrical cabinet Station

Protection integrated

in the electronic

board

Power

> 4 kVA

only

MZ203 transmitter coils

Fault detected

Information via solid

red indicator light for

3 seconds +

Disconnection from

network

ZE READY 1.2

Disconnection from network

if contact is ﬁ xed

Rigid cable 4 x 1.5 mm

LST

-X0:1 -X0:3

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6. Conﬁguration of the terminal

a. Controller’s conﬁguration ﬁle

Use the ‘b1237 global.cfg’ ﬁle to conﬁgure the controller.

Turn on the station, wait at least 1 minute before inserting the key, then wait 5 seconds before removing it. Rename the ‘b1237 diagnose.txt’ ﬁle to ‘b1237

global.cfg’ (Be careful with the extension!). You can now edit it using a basic text editor.

To apply a new conﬁguration, edit the ‘b1237 global.cfg’ ﬁle and copy it to a blank USB key. Insérer la clé USB dans le contrôleur et attendre 5 secondes que

la LED à côté du slot ne clignote plus. Make sure to only save the settings you wish to edit in the new ﬁle along with the title of the section (see the example

below).

System Computer

Modiﬁed ﬁle

b1237 global.cfg

Original ﬁle

b1237 diagnose.txt

b. Settings

Settings Possible values Explanations Comments

And_Or 3

3 Dual M3

4 Dual M3+M2

Factory setting

Access_control 0

0 No access control

1 Local access control

2 Remote access control via OCPP server

Refer to the relevant chapter

Wh_per_impulse1 1

100

1 Wh/pulse

10 Wh/pule

100 Wh/pulse

Factory setting depending on the meter

of sockets 1 and 2

Wh_per_impulse2 1

100

1 Wh/pulse

10 Wh/pule

100 Wh/pulse

Factory setting depending on the meter

of sockets 3 and 4

Network_failure 0

0 Restricted access with recognised badges

1 Free access with compatible badges

Access type in the absence of a network connection

for a terminal managed by OCPP (Access control = 2)

Name N caractères Nom de la borne en local

MMI_type 1 1 Single LED Factory setting

DN_mode 0

0 Start up via external 230 VAC signal

1 Partial load management

2 Total load management

See relevant chapter

DN_delay Whole number between 0 and X Time in minutes (< 1440 min) before authorising charge

after a night signal

Station_Address Whole number between 1 and 30 Wittybus address In the case of LLM

Main_colour 0

0 Green Default factory value

1 Purple Colour of the LED in place of green

Input_BP1 0

0 station push button

1 other

Input_BP2 0

0 station push button

1 other

Setpoint1 Whole number between 7 and 32 Amperes Factory setting

Setpoint2 Whole number between 7 and 32 Amperes Factory setting

LED_power Whole number between 30 and 100 In % of maximum brightness

Code_wheel 0

0 code wheel used for each side

1 code wheel used for sum of the two sides

Phase_mode 0

0 three-phase station or phase unknown

L1 single-phase station connected to phase 1

L2 single-phase station connected to phase 2

L3 single-phase station connected to phase 3

This ﬁeld is only used if the single-phase station is

received on a three-phase TIC

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b. Settings (cont.)

dhcp 0

0 Inactive DHCP addressing

1 Active DHCP addressing

Depending on the network conﬁguration

ip_addr xxx.xxx.xxx.xxx IP Address Depending on the network conﬁguration

subnet_mask xxx.xxx.xxx.xxx Subnet mask Depending on the network conﬁguration

gateway xxx.xxx.xxx.xxx Gateway Depending on the network conﬁguration

dns1 xxx.xxx.xxx.xxx 1st DNS address Depending on the network conﬁguration

dns2 xxx.xxx.xxx.xxx 2nd DNS address Depending on the network conﬁguration

version

OCPP version of remote server

OCPP1.5s

OCPP1.6s

password Account password Depending on OCPP server conﬁguration

server http://... http address of the OCPP server Depending on OCPP server conﬁguration

client Not active

cpref N characters Terminal name seen from the OCPP server Default MAC address

AttachedCable 0

Jumper cable

Attached cable

Based on OCPP server conﬁguration

c. Access control

Modify the "b1237 global.cfg" ﬁle:

[Whitelist] Declaration of users (max 250) who

can start and stop their charging

session

[Superuser] Declaration of super-users (max 10)

who can stop all charging sessions

that are in progress

Id Open unique number

UID RFID Card Number in Hexadecimal

hh:mm:ss Maximum duration of the charging

session (inﬁnite if left blank)

Local access control

In the case of a local access control (Access_control=1), the "b1237 whitelist.txt" ﬁle allows you to deﬁne a certain number of users who can access the

station to start or stop a charging session, as well as a super-user who can stop any charging session that is in progress.

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Creation/modiﬁcation of a whitelist from the

badges

The terminal should be in the local access control

mode (Access_control=1) with a blank USB key

in the controller slot. Scan the desired badges

individually (wait for the station to stop blinking

before scanning the next badge) and scan the last

one twice in a row. The badge numbers are saved

and the "b1237 badges.txt" ﬁle is created on the

key for veriﬁcation.

To add cards, repeat the operation. The badges

will be added and a new ﬁle will be created.

Turn the switch to "Lune".

Connect the 230Vac day/night signal to the PIN50&51 of the station.

Remark: in this case, any charging operation that has started will be completed, even if the 230Vac signal is no longer active.

d. Deferred charging with 230Vac day/night signal

Electrical cabinet

Terminal

block

C1 and C2

Terminal

block

50 and 51

Station

Rigid cable 2 x 1.5 mm

Terminal is switched

o

Controller 50 and 51

Meter C1 and C2

C1 C2

Creation/modiﬁcation of a whitelist or a super-user from the ﬁle

Retrieve the ‘b1237 badges.txt’ ﬁle by inserting a blank USB key, and rename it ‘b1237 whitelist.txt’. You can then directly add the corresponding badge

numbers in the ﬁle in the correct order of the ﬁelds, without erasing the old numbers. The "b1237 whitelist.txt" ﬁle must contain all badge numbers. After

modifying the ﬁle, insert the key with only the "b1237 whitelist.txt" ﬁle.

Deleting the whitelist

Insert a USB key with only a "b1237 whitelist.txt" ﬁle without any badge numbers.

Remote access control via OCPP

In the case of a remote access control (Access_control=2), the ﬂeet manager directly manages the authorisations from his server.

If there is no network:

• if the station is conﬁgured as restricted access (Network_failure=0) only a local whitelist can provide a charging authorisation; the whitelist will have to be

created previously in the local access control mode (Access_control=1)

• if the station is conﬁgured as free access (Network_failure=1) the charging will be authorised upon presentation of a technically compatible RFID badge.

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e. Charging deferred by an external signal of 230Vac

The switch must be set to ‘Sun’. Connect the 230 VAC load management signal to the station’s PINs 50 and 51.

Edit the ‘b1237 global.cfg’ ﬁle as follows:

System

Pin 50 and 51

If 1 Partial charging override

If 2 Full charging override

Note: in this case, any charge that has started will stop as soon as the external 230Vac signal appears and will resume if it disappears.

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7. HMI

Status LED

Server querying Slowly ﬂashing blue

Charging management - lowering the power during a session Undulating blue

Charging management - External signal - temporary charge stop (D/N INPUT) Undulating blue

Extended charging (interrupted charging, lowered power, etc.) Undulating blue

Charging management - load shedding during a session Undulating blue

Fault - Power failure O

Reservation for 1 hr Solid purple

Fault - Defective cable - short circuit between Phase and neutral Flashing red 1x / cycle

Fault - Defective cable - coding resistance absent or out of normative tolerance Flashing red 1x / cycle

Fault - Defective communication between station and EV - short circuit between CP and PE (CP = 0V -State

Flashing red 2x / cycle

Fault - 4x EV over-consumption - the EV charges at too high current (4x in the same charging session) Flashing red 3x / cycle

Fault - Ventilation required - the EV requires a ventilation of the charging room Flashing red 4x / cycle

Fault - Charging management - load shedding is too frequent (4x in the same charging session) Flashing red 5x / cycle

Fault - Defective communication between station and EV - States A, B, C are out of tolerance / standard Flashing red 6x / cycle

Fault - Defective communication between station and EV - earthing fault (earthing is cut but CP is looped via

Neutral)

Flashing red 6x / cycle

Fault - Defective communication between station and EV - diode error (connection to something other than

an EV)

Flashing red 6x / cycle

Fault - Invalid badge Rapidly ﬂashing red

Fault - Charging rate on 6A in single-phase Solid red

Fault - Contact ﬁxed on the contactor Solid red

Fault - Charging rate on 10A in three-phase Solid red

Fault - Charging rate on 6A in three-phase Solid red

Fault - Unable to connect to the server Rapidly ﬂashing red/blue

Locking of the socket + awaiting charging authorisation Slowly ﬂashing green

Awaiting charging authorisation Slowly ﬂashing green

Unlocking of the socket + awaiting cable disconnection Rapidly ﬂashing green

Awaiting cable connection Rapidly ﬂashing green

Awaiting cable disconnection Rapidly ﬂashing green

Waiting for badge Rapidly ﬂashing green

Pause EV charging Solid green

Station is ready

Solid green

Waiting for badge Solid green

Awaiting communication with the EV Pulsating green

Charging Undulating green

EV over-consumption during a session Slowly ﬂashing green/blue

Locking of the socket + awaiting charging authorisation Slowly ﬂashing green

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8. Malfunction

9. Electrical maintenance

As is the case for any other ﬁxed electrical

installation, it is important to verify the quality of the clamps at the various connection points of the installation

during the annual inspection. They must be in line with the following torques:

Number of

pulses

Type of fault Cause

1 Charging cable fault Defective or incompatible cable (13A)

2 Defective communication Defective cable - short-circuit during

communication

3 Electric vehicle is overcharged The EV does not comply with the power

limit set by the station.

4 Ventilation required The vehicle requires additional ventilation

(the charging is blocked).

5 Fault in charge management The load shedding is too frequent during

charging (4x) and the power supply to the

house is not sucient.

6 Defective communication Defective cable - problem at the diode.

Fixed Conﬁguration prohibited See table above

Indicator

light

red

ﬂashing

Circuit breaker:

2 N.m

Meter:

2 N.m

PE/L1/N:

0.8 N.m

Contactor:

0.4 N.m

PE/L1/L2/L3/N:

1.2 N.m

CP/PP:

0.4 N.m

Contactor:

3 N.m

M2 Assembly:

0.5 N.m

Assembly

M3T2S:

0.6 N.m

Tightening torques

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10. Technical data

Environmental conditions

Temperature -25°C to +40°C

Humidity 5% to 95%

Protection IP 54 – IK 10

Electrical characteristics

Voltage 230V / 400V (3-phase Version) +/- 10%

Frequency 50 Hz +/- 1%

Maximum power load 32A - 7kW (1-phase Version) / 32A - 22kW (3-phase Version)

Class of electrical protection Class 1

Mechanical characteristics

Weight 30 kg

Height 765 mm

Breadth 355 mm

Depth 202 mm

11. Precautions for assembly

All information pertaining to the installation (assembly, electrical

connection and conﬁguration), connection to the servers as well as

the use and maintenance of the terminals are provided in the USB key

provided with the terminals and on the Hager website of your country.

Please refer to the maintenance manual before starting the installation

of the charging station. The device is to be installed only by a

professional electrician ﬁtter according to local applicable installation

standards. Conform to SELV installation rules.

Usable in all Europe M and in Switzerland

Correct Disposal of this product

(Waste Electrical & Electronic Equipment).

(Applicable in the European Union and other European countries with

separate collection systems).

This marking shown on the product or its literature indicates that it should

not be disposed with other household waste at the end of its working life. To

prevent possible harm to the environment or human health from uncontrolled

waste disposal, please separate this from other types of wastes and recycle it

responsibly to promote the sustainable reuse of material resources.

Household users should contact either the retailer where they purchased this

product, or their local government oce, for details of where and how they can

take this device for environmentally safe recycling.

Business users should contact their supplier and check the terms and conditions

of the purchase contract. This product should not be mixed with other commercial

wastes of disposal.

Hager Group - Tehalit GmbH - Seebergstraβe 37 - DE-67716 Heltersberg Hager 04.20 -

Hager XEV428 Installation guide

Brand: Hager

Model: XEV428

Type: Installation guide

This manual is also suitable for

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Hager XEV428 Installation guide

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