Waterous Company, 125 Hardman Avenue South, South St. Paul, Minnesota 55075 USA (651) 450-5000
www.waterousco.com
250-100-P, 250-150-P, 500-150-P
PTO-Driven Integrated Pump /
Compressor Installation Guide
Read through the installation
instructions carefully.
NOTE: Instructions subject to change without notice.
F-1031, Section 3039 (Revised 10/13
11)
Table of Contents
SECTION 1. INSTALLATION OVERVIEW .................................................. 4
SECTION 2.INSTALLING THE WATEROUS COMPONENTS ................... 5
A.PTO installation ..................................................................................... 5
B.Air Compressor / Pump Module Installation .......................................... 7
C.Air Inlet and Filter .................................................................................. 8
D.Air-Oil Reservoir (Sump) Installation ..................................................... 8
I.Horizontal Sump (option) ................................................................. 8
II.Oil fill and sight glass ....................................................................... 9
III.Sump Drain .................................................................................... 10
IV.Vertical Sump ................................................................................. 11
E.Oil Temperature Gauge (All Sumps) ................................................... 12
F.Separator / Filter Installation ............................................................... 13
G.Heat Exchanger Assembly Installation ............................................... 14
I.Connecting the cooler water lines and wye-strainer ...................... 15
II.Wye Strainer for Cooler ................................................................. 17
SECTION 3.AUTO-SYNC CONTROL SYSTEM INSTALLATION ............ 18
A.Manual Valves .................................................................................... 18
B.Electric Valves (Solenoids) ................................................................. 18
C.Balance Valve Installation ................................................................... 20
SECTION 4.INITIAL POWER-UP ............................................................. 21
A.Post-Installation, Pre-Power up Safety Check .................................... 21
B.Initial Engine and Fire Pump Power up............................................... 21
SECTION 5.ADJUSTING THE AUTO SYNC AIR BALANCING SYSTEM 22
A.Electric Auto-Sync Initial Setup ........................................................... 22
I.UNLOAD Mode Initial Setting ........................................................ 23
II.FIXED Mode Initial Setting ............................................................. 24
III.AUTO Mode Initial Setting ............................................................. 25
B.Manual Auto-Sync Initial Setup ........................................................... 26
I.UNLOAD Mode Initial Setting ........................................................ 26
II.FIXED Air Initial Setting ................................................................. 27
III.AUTO Air Initial Setting .................................................................. 27
SECTION 6.SUGGESTED THIRD-PARTY COMPONENTS .................... 29
A.Suggested Components For CAFS Discharges: ................................ 29
A.Suggested Hose ................................................................................. 30
B.Power Take-Off Suggestions .............................................................. 31
I.Compressor ................................................................................... 31
SECTION 7.TROUBLESHOOTING .......................................................... 32
A.Troubleshooting - CAFS ..................................................................... 32
B.Troubleshooting – Pump ..................................................................... 36
SECTION 8.Basic Driveline Installation Suggestions ................................ 54
A.U-Joint Operating Angles .................................................................... 54
I.Reducing and Canceling Vibration ................................................. 54
B.Single Plane and Compound U-Joint Operating Angles ..................... 55
I.Single Plane ................................................................................... 55
II.Compound Angles ......................................................................... 57
III.True U-Joint Operating Angle ........................................................ 57
IV.Angle Size ...................................................................................... 57
C.Eliminating Compound Angle Induced Vibrations ............................... 59
SECTION 9.WATEROUS 5-YEAR LIMITED WARRANTY POLICY ......... 63