Vortech Superchargers 1994-1995 Ford 5.0L Mustang GT Installation guide

Type
Installation guide
P/N 4809615 - v2.0 — 94-95 Mustang/Novi-2000 06/17/04
KIT # 1001812
Owners Installation Manual
for the
PAXTON AUTOMOTIVE
NOVI 2000 SUPERCHARGER
for the
1994-1995
FORD MUSTANG
Paxton Automotive . 1300 Beacon Place . Oxnard, CA 93033
(805)604-1336 . FAX (805)604-1337
S U P E R C H A R G E R S
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P/N: 4809615
©2004 Paxton Automotive
All Rights Reserved, Intl. Copr. Secured
17JUN04 v2.0 94-95Mus(4809615 v2.0)
FOREWORD
© 2004 PAXTON AUTOMOTIVE
All rights reserved. No part of this publication may be reproduced, transmitted, transcrived, or translated into
another language in any form, by any means without written permission of Paxton Automotive.
This manual provides information on the installation,
mainenance and service of the Paxton supercharger kit
expressly designed for the 2000 Ford F
series/Expedition. Contact Paxton Automotive
Corporation for any additional information regarding
this kit and any of these modifications at
(805) 247-0226, 8:00AM - 4:30PM P.S.T..
An understanding of the information contained herein
will help novices, as well as experienced technicians, to
correctly install and receive the greatest possible benefit
from their Paxton supercharger. When reference is made
in this manual to brand name, number, specific tool or
technique, an equivalent product may be used in place
of the item mentioned. All information, illustrations and
specifications contained herein are based on the latest
product information available at the time of this publi-
cation. All rights reserved to make changes at any time
without notice.
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©2004 Paxton Automotive
All Rights Reserved, Intl. Copr. Secured
17JUN04 v2.0 94-95Mus(4809615 v2.0)
TABLE OF CONTENTS
FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ii
TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iii
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .v
1.1 INITIAL PREPARATION AND REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
2.1 MODIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
3.1 FAN RESISTOR ABS RELOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
4.1 FUEL SYSTEM MODIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
5.1 OIL FEED AND RETURN LINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
6.1 SUPERCHARGER/ACCESSORY BRACKET INSTALLATION . . . . . . . . . . . . . . . . . . . . . . .6-1
7.1 A/C, ALT HARNESS MODIFICATION, IGN MODULE RELOCATION . . . . . . . . . . . . . . . . .7-1
8.1 AIR INTAKE/DISCHARGE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1
9.1 FINAL CHECK OUT AND START UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-1
APPENDIX
A1001812 KIT, PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-1
B1011805 ASY, S/C NOVI 2000 REAR DISCHARGE . . . . . . . . . . . . . . . . . . . . . . .A-2
C1016605 ASY, S/C MOUNTING BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-3
D1016705 ASY, CRANK PULLEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-4
E1017405 ASY, BELT TENSIONER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-5
F1015915 ASY, AIR INTAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-6
G1017005 ASY, AIR DISCHARGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-7
H1015505 ASY, COMPRESSOR BYPASS VALVE . . . . . . . . . . . . . . . . . . . . . . . . . .A-8
I1019319 ASY, S/C OIL SUPPLY HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-9
J1019318 ASY, S/C OIL RETURN HOSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-10
K1017715 ASY, FUEL CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-11
L1015405 ASY, RADIATOR OVERFLOW RELOCATION . . . . . . . . . . . . . . . . . . .A-12
M1015815 ASY, ABS RELOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-13
N1015305 ASY, FAN CONTROL MODULE RELOCATION . . . . . . . . . . . . . . . . . .A-14
O1018205 ASY, ALTERNATOR HARNESS EXTENSION . . . . . . . . . . . . . . . . . . . .A-15
P1017505 ASY, KIT, MISCELLANEOUS PARTS . . . . . . . . . . . . . . . . . . . . . . . . . .A-16
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17JUN04 v2.0 94-95Mus(4809615 v2.0)
You are undoubtedly eager to get started,
but please take a little more time to
insure that your safety is not in jeopardy.
Amoment’s lack of attention may cause a seri-
ous injury to you, or to someone else who hap-
pens to be standing around. By following some
PAXTON Automotive thanks you for your
purchase. We welcome your comments and
simple safety precautions, you can avoid many
potential dangers. The following list is not meant
to be a comprehensive list, but rather it is meant
to make you aware of some of the risks, and
encourage you to take a safety minded approach
to your work area.
Never rely solely on a floor jack when working under-
neath a vehicle. Always use jack stands that are rated
for the weight of your vehicle, use them at the recom-
mended lift points, and place your vehicle in ‘PARK’ or
‘FIRST’ gear with the parking brake set.
Always use eye protection when using power tools, such
as drills, saws, and grinders, or when working under-
neath a vehicle.
Never smoke, use an open flame, or have spark produc-
ing items around gasoline or flammable objects. Always
have a fire extinguisher that is rated for chemical and
electrical fires handy when working on motor vehicles.
Also, make sure that the extinguisher is fully charged.
Operate engines only in a well ventilated area. Carbon
Monoxide, gasoline, and solvent vapors are colorless
and sometimes odorless, and may asphyxiate and
explode without warning.
Always disconnect the battery from your engine before
doing work on the electrical or fuel systems, or doing
underdash work.
The chemicals used in the vehicle systems, such as oils
and coolants, are poisonous. Clean up any spills imme-
diately, and dispose of waste materials properly. Pets,
wild animals, and children may die if they ingest the liq-
uid.
suggestions to help us improve our product.
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©2004 Paxton Automotive
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17JUN04 v2.0 94-95Mus(4809615 v2.0)
INTRODUCTION
Before starting the installation, we suggest your
engine and engine compartment be clean. You
can clean the engine and compartment with a
pressure washer (such as those used at a self-
service car wash) and a safe-for-aluminum
cleaner/degreaser. Cover the distributor with a
plastic bag to prevent water from entering.
***CAUTION***
WE DO NOT RECOMMEND PROCEEDING WITH
THE KIT INSTALLATION UNLESS YOUR VEHICLE
IS WITHIN NORMAL OPERATING PARAMETERS.
INTRODUCTION
Congratulations! You have purchased the finest
street supercharger available for your Ford
Mustang. The centerpiece of this kit is the high
efficiency PAXTON Supercharger- a mechani-
cally driven (by belt) centrifugal blower (super-
charger).
This kit comes with all of the parts you’ll need
for a successful installation. The operations
required have been grouped in order of
sequence. Photos and drawings accompany the
text, allowing quick orientation and part identifi-
cation.
Installation requires metric and SAE wrenches,
and an assortment of standard hand tools: a
hand drill, drill bits, hole saw, saber saw or die
grinder, and a hacksaw.For best results, follow
the instructions closely and in sequence. The
average installation time for this kit is 10-16
hours. Your actual installation time will depend
on skill level and working conditions. The esti-
mate does not include time for vehicle inspec-
tion, cleaning, fine tuning, or troubleshooting.
Before even picking up a wrench, read this
entire manual. We are available for technical
assistance at (805) 604-1336.
After reading this manual, verify that all major
assembly groups are present in the main kit box.
You should have ample space to lay out the
components. As you remove a box or bag from
the main kit, note the identification label and
compare it to the parts list.
PAXTON makes every effort to insure that all
parts are included in the box. However, if you
discover any missing or mislabeled parts, please
contact PAXTON by phone for service.
***WARNING***
DO NOT attempt installation if any part(s) are
missing from this kit. Failure to contact PAXTON
prior to beginning installation will result in a
charge for any missing parts.
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17JUN04 v2.0 94-95Mus(4809615 v2.0)
Section 1
INITIAL PREPARATION AND REMOVAL
A. Disconnect the negative side of the bat-
tery.
B. Drain approximately one gallon of coolant
from the vehicle’s cooling system by
removing the radiator petcock on the pas-
senger side of the radiator. If the coolant is
clean and in good condition, save it in a
clean container for re-use.
*** NOTE ***
Clean up any anti-freeze splatter/spillage immedi-
ately. Animals like the taste of coolant, and if they
drink it, they can become very ill.
C. Remove the front radiator cover. (See Fig.
1-a.). Save the screws and clips for re-use
in a later step.
I. Remove the crankcase ventilation hose,
located between the factory intake duct
and the oil filler neck. Save for re-installa-
tion. (See Fig. 1-d.)
E. Detach and remove the coolant recovery
hose from the radiator fill neck.
F. Remove the coolant recovery bottle and
electronic module from the bracket and set
aside.
G. Loosen clamps and remove the upper radi-
ator hose. Save for re-installation in a later
step of the installation.
H. Loosen and remove the heater hoses and
sit aside for for re-installation in a later
step of the installation. (See Fig. 1-c.)
D. Disconnect the electrical connectors on the
coolant recovery bottle (located behind the
radiator on the passenger side) and on the
A/C and fan control module, which is fas-
tened to the bottle bracket. (See Fig. 1-b.)
1.1 THIS SECTION COVERS INITIAL
PREPARATION AND DISASSEMBLY
OF THE ENGINE.
Fig. 1-a
Fig. 1-c
Fig. 1-b
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17JUN04 v2.0 94-95Mus(4809615 v2.0)
J. Loosen the clamp at the throttle body
inlet. (See Fig. 1-d.)
K. Disconnect the wiring harness and connec-
tors on the air filter and mass air flow sen-
sor (MAF) housings. (See Fig. 1-e.)
Remove the air temperature sensor from
the intake duct (see Fig. 1-d) and set
aside. Unclip and remove the MAF sensor
housing.
L. Remove the air filter. (See Fig. 1-f.)
Fig. 1-d
Fig. 1-e
Fig. 1-f
M. Using an 8mm socket, remove the top
hold-down bolt on the air filter housing
and lift the enclosure from the car. (See
Fig. 1-f.)
N. Using a 10mm socket, remove the four
screws that secure the MAF and its screen
to the MAF housing. Remove the sensor
and filter screen and set them aside for use
in a later step. (See Fig. 1-g.)
Fig. 1-g
O. Remove the accessory drive belt by using
a breaker bar on the idler bolt. Rotate the
tensioner clockwise to release tension on
the belt.
P. Unbolt and remove the belt tensioner
assembly.
Q. Disconnect the wiring from the rear of the
alternator. Remove the bolts and lift the
alternator from the car. (See Fig. 1-h.)
Fig. 1-h
R. Disconnect the tube at the rear of the
smog pump.
S. Remove the three bolts securing the acces-
sory bracket to the front of the motor and
remove the bracket from the car. (See Fig.
1-i.) Leave the smog pump attached to the
bracket to make removal easier.
AIR FILTER HOUSING
MASS AIR FLOW
SENSOR HOUSING
FILTER
8mm HOLD-
DOWN BOLT
SENSOR
ALTERNATOR
INTAKE AIR
TEMP SENSOR
CRANKCASE
BREATHER HOSE
THROTTLE
BODY CLAMP
MAF
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17JUN04 v2.0 94-95Mus(4809615 v2.0)
Fig. 1-i
STOCK ACCESSORY
BRACKET
AIR (SMOG) PUMP
T. Using a 10mm socket, remove the drive
pulley from the smog pump. Unbolt and
remove the smog pump from the factory
bracket.
10mm BOLTS
1-4
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17JUN04 v2.0 94-95Mus(4809615 v2.0)
Section 2
MODIFICATIONS
2.1 THIS SECTION COVERS THE MODI-
FICATIONS TO THE STOCK
MUSTANG 5.0 LITER ENGINE IN
PREPARATION FOR THE INSTALLA-
TION OF THE PAXTON NOVI 2000
SUPERCHARGER.
A. Cut approximately 2" from the end of the
steel heater tube.
Fig. 2-a
B. Modify the fitting on the rear of the smog
pump by cutting away the elbow portion.
(See Fig.2-a.).
*** NOTE ***
Do not use an abrasive cut-off wheel for this step,
as it will contaminate the air pump with metal parti-
cles. Using a hacksaw is recommended.
C. Remove 2" from radiator end of the upper
radiator hose as shown. (See Fig.2-b.)
Fig. 2-c
CUT AWAY ELBOW
E. Remove the electric fan/shroud assembly.
Two small fins directly in front of the
crank pulley must be flattened slightly
with a small hammer to gain clearance for
engine movement. (See Fig 2-c.).
*** NOTE ***
When re-installing the fan shroud, make sure the
shroud is located in the lower retaining clips, or the
shroud will be too close to the crank pulley and
there may be interference with the supercharger
crank pulley.
Fig. 2-b
DISCARD
CUT 2"
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17JUN04 v2.0 94-95Mus(4809615 v2.0)
Fig. 2-f
G. Re-install the modified assembly. (See
Fig. 2-f.)
HOSE ASSEMBLY
Fig. 2-d
F. Remove the stock air control hose assem-
bly from the car. This assembly connects
to the rear fitting of the smog pump. Cut
the three hoses as shown. (See Figs.
2-d, 2-e.)
STOCK HOSE ASSEMBLY
CUT HERE
2" DISCARD
CUT HERE
CUT
HERE
USE THIS
SECTION
DISCARD
1-1/2" DISCARD
Fig. 2-e
MODIFIED HOSE ASSEMBLY
NOTE:
CLAMPS ARE TO BE
REUSED
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17JUN04 v2.0 94-95Mus(4809615 v2.0)
Section 3
FAN RESISTOR ABS RELOCATION
3.1 ABS Relocation
A. Remove the two bolts located on the side
of the frame and two bolts on the bottom
of the ABS module. Place the two bolts
from the frame aside to be re-used later.
B. Install the flat straps to the side of the
frame using the factory bolts and the sup-
plied hardware. Leave the bolts loose.
C. Install the round spacers with the supplied
bolts between frame rail and bottom
mounting bolts and tighten. (See Fig. 3-a.)
Fig. 3-a
Fig. 3-c
4.2 ABS Plug Modification
A. Locate the plug on top of the ABS unit.
(See Fig. 3-b.). Use a flat-tip screwdriver
to release the clip holding the plug.
Fig. 3-b
B. Remove the factory black plastic retaining
clip that holds the wire loom and wires.
C. After removing the retaining clip, remove
the small raised portion so the wires will
clear the blower drive belt.
D. Re-tape the loom and wires. Re-install
them on the ABS unit, making sure to re-
route the wires away from the blower
drive belt.
3.3 FAN CONTROL-A/C MODULE
RELOCATION
A. Remove the module from the original
bracket (which was located behind radia-
tor.
B. Install the module on supplied relocation
bracket using the factory screws.
C. When mounting the new bracket, lift up
on the wiring harness running along the
frame to remove the wiring harness clips.
Place the module and new bracket as far
forward as possible. (See Fig. 3-c.) This
provides adequate clearance for the blower
drive belt and tensioner.
PASSENGER’S SIDE
FRONT OF CAR
D. Mount the bracket using 1/4" x .75" self-
tapping screws provided in the kit. Using
a 7/32" drill bit, mark and drill two holes
on the top of the module bracket. Make
sure the bracket lip is against the frame
rail mount.
E. Drill through the bracket and into the
frame rail. Install the self-tapping screws .
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17JUN04 v2.0 94-95Mus(4809615 v2.0)
Section 4
FUEL SYSTEM MODIFICATION
When a supercharger is under boost, the
engine requires more fuel to prevent a lean
condition. The following steps illustrate how
to modify and upgrade your fuel system for
use with the Novi 2000 supercharger.
A. Using the supplied yellow fuel line separa-
tor, disconnect the fuel return line (smaller
of the 2 lines) fitting at the fuel rail. (See
Fig 4-a.).
4.1 FUEL CONTROL UNIT
Fig. 4-b
Fig. 4-a
Snap the two supplied rubber hoses onto
the stock fittings and route both hoses
behind the passenger side strut tower.
B. Using the fuel control unit (FCU) bracket
as a guide, mark and drill two 1/8" holes
in the fenderwell. Secure the FCU to the
passenger side fender with the supplied
fasteners just behind the shock tower. (See
Fig.4-b.)
*** NOTE ***
Keep fuel hoses away from EGR due to excessive
heat.
C. Route a length of supplied vacuum hose
from the top of the FCU to a suitable vac-
uum source going to the intake manifold.
4.2 FUEL TANK/FUEL PUMP REMOVAL
A. This supercharger kit requires the installa-
tion of a high-flow in-tank fuel pump,
which requires that the fuel tank be
removed. To make things easier and clean-
er, be sure that the tank is completely
empty before initiating the following
steps.
B. Using a hydraulic jack, lift the rear of the
vehicle up and place securely on jack
stands.
C. On the passenger side, remove the 8-mm
sheet metal screws holding the filler neck
bracket to the gas tank. (See Fig. 4-d.)
Fig. 4-d
FILLER NECK FUEL LINES
D. Remove the two fuel lines with the sup-
plied fuel line separator.
E. Remove the vent hose, located next to the
filler neck. It is retained by two hose
clamps.
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17JUN04 v2.0 94-95Mus(4809615 v2.0)
Fig. 4-f
Fig. 4-e
F. Unplug the fuel pump and sensor connec-
tors from the sending unit. Place a jack
underneath the fuel tank to support it
while the retainment straps are removed.
(See Fig 4-e.) Lower the tank to the
ground.
G. Remove the filler neck from the rubber
grommet in the fuel tank.
I. With the fuel pump assembly out, remove
the filter at the base of the pump. Remove
the two small screws on one side of the
bracket and remove the connector
clamps/hoses.
J. Install the new pump in reverse order of
the disassembly procedure. Cut and splice
the new wires on pump assembly. (See
Fig 4-g.)
K. Lubricate the O-ring compresses it in its
proper location and that the retaining ring
is turned all the way to its stop.
L. Re-install the fuel tank and plug the wires
back in. Make sure to reconnect all the
hoses.
Fig. 4-g
H. Using a small hammer and a screwdriver,
tap the outer edge of the ring (on the pas-
senger side of the tank) in a counter-clock-
wise direction to remove the ring. Once
you have completed this step, remove the
fuel pump assembly. (See Fig 4-f.)
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17JUN04 v2.0 94-95Mus(4809615 v2.0)
Section 5
OIL FEED AND RETURN LINE INSTALLATION
5.1 THE PAXTON NOVI 2000 SUPER-
CHARGER RELIES ON PRESSURIZED
ENGINE OIL FOR ITS LUBRICATION.
THE FOLLOWING STEPS ILLUS-
TRATE HOW TO INSTALL THE OIL
PRESSURE FEED LINE AND DRAIN-
BACK FITTING AT THE ENGINE OIL
PAN.
*** NOTE ***
Before you begin the actual oil system modifica-
tions, you must remove the sway bar end links in
preparation for installation procedures that are to
follow.
A. Using a 15mm deep socket and wrench,
remove the top and bottom nuts and
remove the end links. Push the sway bar
up towards the top of the car until it
angles away from the engine. The rubber
bushings will hold the sway bar in place.
B. On the passenger side of the oil pan,
locate the last two bolts on the pan rail
before the front of the engine.
C. Measure 1” down from the oil pan rail and
make an “X” between the two bolts. (See
Fig 5-a.)
Fig. 5-a
Fig. 5-b
D. Using grease cover the drill bit, drill an
1/8-inch pilot hole in the center of your X
mark. Insert a length of wire approximate-
ly 2-1/2" into the hole and make sure that
none of the reciprocating assembly (such
as a connecting rod cap or crankshaft
counterweight) will cause interference
before you continue. If the wire does
encounter any reciprocating parts, turn the
engine over until the path is clear.
E. Using the supplied punch tool and an air
hammer fitted with a blunt-tip chisel
attachment, prepare to enlarge the pilot
hole.
*** NOTE ***
Do not attempt this step with a hand-held hammer,
as it will dent the oil pan and pull the pan rail away
from the block.
Apply a small amount of anti-seize lubri-
cant to the tip of the punch and insert it
into the hole. Drive the punch into the
pilot hole until you are approximately 1/4"
away from the shoulder of the punch. The
finished hole should be Ø9/16". (See Fig.
5-b.)
*** NOTE ***
The punched hole should be Ø9/16" in diameter.
F. Using a 3/8" NPT tap, not supplied.
REMEMBER: You can always make the
hole a little bigger if necessary, but you
can’t make it smaller—so use extreme
caution during this step.
G. Once you have determined that the hole is
the correct size using grease or anti-seize
on the tap. The grease prevents metal
chips from falling into the oil pan. When
you have finished tapping the hole, use a
clean rag and some solvent to clean the
grease and metal shavings from the hole.
Apply sealant such as silicone RTV to the
threads of the supplied drain-back fitting,
and insert it into the hole.
5-2
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17JUN04 v2.0 94-95Mus(4809615 v2.0)
*** NOTE ***
More isn’t better on this step, so don’t use too
much sealant on the threads or excessive force
when tightening the fitting.
H. To install the oil pressure feed line, you
must first remove the oil sending unit,
located on the drivers side front of the oil
pan, just above the pan rail. We recom-
mend the use of a Snap-On oil sending
unit wrench (part #56152) for this step, as
the unit is delicate and easy to break. To
ease removal further, you may also want
to remove the stud located directly above
the sending unit. (See Fig. 5-c.)
Fig. 5-c
Fig. 5-d
Fig. 5-e
I. Install the supplied TEE fitting using a
small amount of Teflon thread sealer. DO
NOT USE TEFLON TAPE.
J. After installing the TEE fitting, install the
1/4" x #4 fitting into the TEE fitting. This
fitting should face upwards. Install the
sending unit into the end of the TEE fit-
ting pointing toward the drivers side and
reconnect the wire. (See Fig. 5-d.)
OIL SENDING UNIT
T- FITTING
STEEL HOSE
SENDING UNIT
STUD TO BE REMOVED
K. Attach the supplied length of steel braided
hose to the end of the 1/4" x #4 fitting and
route towards the supercharger and away
from accessory drive belt/pulleys. (See
Fig. 5-e.)
6-1
P/N: 4809615
©2004 Paxton Automotive
All Rights Reserved, Intl. Copr. Secured
17JUN04 v2.0 94-95Mus(4809615 v2.0)
Section 6
SUPERCHARGER/ACCESSORY BRACKET INSTALLATION
6.1 ACCESSORY BRACKET
*** NOTE ***
Before you install the main supercharger/accessory
bracket, you may choose to install the supercharg-
er drive pulley first (although it can be done after
the bracket is installed) to make it easier, we rec-
ommend that it is installed before the supercharger
mounting bracket is installed.
A. Remove the four 9/16 crank pulley bolts
(the large center bolt does not have to be
removed) and remove the crank pulley.
Replace it with the billet aluminum acces-
sory/blower drive pulley using the sup-
plied hardware.
*** NOTE ***
There is a small lip on the Paxton pulley that goes
into the harmonic balancer. This can sometimes be
a tight fit, and may require removal of paint and/or
rust from the harmonic balancer with Scotchbrite
or fine-grit sandpaper. (See Fig. 6-a.)
Fig. 6-a
B. Replace the factory smooth idler pulley
with the Paxton-supplied grooved idler
pulley, as shown.(See Fig. 6-b.)
Fig. 6-b
C. Install the smog pump onto the Paxton
supercharger mounting bracket (see Fig.
6-c) and reinstall the smog pump pulley.
Fig. 6-c
D. Bolt the bracket to the passenger side of
the engine using the three accessory bolt
holes in the cylinder head, and one bolt
hole in the block. Install the heater hose
closest to the passenger side fender, and
install the spacer and bolt between the
front and rear plates. (See Fig. 6-d.)
REMOVE BOTH HEATER HOSES
BEFORE INSTALLING SUPERCHARGER
MOUNTING BRACKET
6-2
P/N: 4809615
©2004 Paxton Automotive
All Rights Reserved, Intl. Copr. Secured
17JUN04 v2.0 94-95Mus(4809615 v2.0)
TIGHTEN THIS BOLT
BEFORE YOU INSTALL
THE TENSIONER
Fig. 6-d
FThe factory accessory drive tensioner is
installed next .You may have to remove
the spacer located behind the smog pump
bracket to install the tensioner. (See Fig
6-e.).
Fig. 6-e
G. Once installed, the supercharger mounting
plate should appear as shown. (See Fig.
6-f.)
Fig. 6-f
I. Before installing the supercharger, install
the supercharger belt tensioner mounting
bracket to the front of the supercharger.
Next, install the supercharger oil drain
hose onto the supercharger so that the
lower hose is oriented toward the passen-
gers side of the engine. (See Fig. 6-h.)
H. Install the engine accessory drive belt, fol-
lowed by the Paxton-supplied idler pulley.
(See Fig. 6-g.) The supercharger is now
ready for installation.
Fig. 6-g
E. Tighten all four bolts, making certain to
tighten the bolt behind the factory acces-
sory tensioner (positioned in the middle of
the cylinder head (See Fig. 6-e.)
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Vortech Superchargers 1994-1995 Ford 5.0L Mustang GT Installation guide

Type
Installation guide

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