5-1
P/N: 4809615
©2004 Paxton Automotive
All Rights Reserved, Intl. Copr. Secured
17JUN04 v2.0 94-95Mus(4809615 v2.0)
Section 5
OIL FEED AND RETURN LINE INSTALLATION
5.1 THE PAXTON NOVI 2000 SUPER-
CHARGER RELIES ON PRESSURIZED
ENGINE OIL FOR ITS LUBRICATION.
THE FOLLOWING STEPS ILLUS-
TRATE HOW TO INSTALL THE OIL
PRESSURE FEED LINE AND DRAIN-
BACK FITTING AT THE ENGINE OIL
PAN.
*** NOTE ***
Before you begin the actual oil system modifica-
tions, you must remove the sway bar end links in
preparation for installation procedures that are to
follow.
A. Using a 15mm deep socket and wrench,
remove the top and bottom nuts and
remove the end links. Push the sway bar
up towards the top of the car until it
angles away from the engine. The rubber
bushings will hold the sway bar in place.
B. On the passenger side of the oil pan,
locate the last two bolts on the pan rail
before the front of the engine.
C. Measure 1” down from the oil pan rail and
make an “X” between the two bolts. (See
Fig 5-a.)
Fig. 5-a
Fig. 5-b
D. Using grease cover the drill bit, drill an
1/8-inch pilot hole in the center of your X
mark. Insert a length of wire approximate-
ly 2-1/2" into the hole and make sure that
none of the reciprocating assembly (such
as a connecting rod cap or crankshaft
counterweight) will cause interference
before you continue. If the wire does
encounter any reciprocating parts, turn the
engine over until the path is clear.
E. Using the supplied punch tool and an air
hammer fitted with a blunt-tip chisel
attachment, prepare to enlarge the pilot
hole.
*** NOTE ***
Do not attempt this step with a hand-held hammer,
as it will dent the oil pan and pull the pan rail away
from the block.
Apply a small amount of anti-seize lubri-
cant to the tip of the punch and insert it
into the hole. Drive the punch into the
pilot hole until you are approximately 1/4"
away from the shoulder of the punch. The
finished hole should be Ø9/16". (See Fig.
5-b.)
*** NOTE ***
The punched hole should be Ø9/16" in diameter.
F. Using a 3/8" NPT tap, not supplied.
REMEMBER: You can always make the
hole a little bigger if necessary, but you
can’t make it smaller—so use extreme
caution during this step.
G. Once you have determined that the hole is
the correct size using grease or anti-seize
on the tap. The grease prevents metal
chips from falling into the oil pan. When
you have finished tapping the hole, use a
clean rag and some solvent to clean the
grease and metal shavings from the hole.
Apply sealant such as silicone RTV to the
threads of the supplied drain-back fitting,
and insert it into the hole.