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LELY LOTUS 600 STABILO COMBI
Rotary Tedder
Operator Manual
4.1046.8504.0 A
EN - English Original
ii
TRADEMARKS, COPYRIGHT AND
DISCLAIMER
Lely, Astronaut, Astri, Atlantis, Attis, AWS, C4C,Calm, Caltive, Capsule,
Commodus, Compedes, Cosmix, Dairywise, Discovery, F4C, Fertiliner,
Gravitor, Grazeway, Hibiscus, Hubble, I-flow, InHerd, Juno, L4C, Lely
Center, Lelywash, Lotus, Luna, Nautilus, Orbiter, Quaress, Qwes, Shuttle,
Splendimo, Storm, T4C, Tigo, Vector, Viseo, Voyager, Walkway and Welger
are registered trademarks of the Lely Group.
Lely reserves all rights with respect to its trademarks. Any unauthorized use
of any Lely-owned trademark or any use of a trademark that is confusingly
similar to, or likely to cause confusion with a Lely-owned trademark, would
constitute infringement of Lely’s exclusive rights. All rights reserved.
The information given in this publication is provided for information purposes
only and does not constitute an offer for sale. Certain products may not be
available in individual countries and products supplied may differ from those
illustrated.
No part of this publication may be copied or published by means of printing,
photocopying, microfilm or any other process whatsoever without prior
permission in writing by Lely Holding S.à.r.l. Although the contents of this
publication have been compiled with the greatest possible care, Lely cannot
accept liability for any damage that might arise from errors or omissions in
this publication.
Copyright © 2016 Lely Industries NV
All rights reserved
Lely Industries NV
Cornelis van der Lelylaan 1
3147 PB Maassluis
The Netherlands
Phone: +31 (0)88 12 28221
Fax: +31 (0)88 12 28222
Website: www.lely.com
Trademarks, copyright and disclaimer 1
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2 Trademarks, copyright and disclaimer
4.1046.8504.0 A
PREFACE
Manual contents
This manual contains the information necessary to operate the Lely Lotus. It
also includes maintenance information that can be done by an operator.
Study and understand this information thoroughly before you operate the
Lely Lotus. Failure to do so could result in personal injury or damage to
equipment. Please consult your local Lely service provider if you do not
understand the information in this manual, or if you need additional
information.
All information in this manual has been compiled with care. Lely shall not be
liable for errors or faults in this manual. The recommendations are meant to
serve as guidelines. All instructions, pictures and specifications in this
manual are based on the latest information that was available at the time of
publication. Your Lely Lotus may comprise improvements, features or
options that are not covered in this manual.
Warranty conditions
For those parts that fail under normal operating conditions, the factory will
make replacement parts available, free of charge, for a period of 12 (twelve)
months from the date of purchase.
The warranty shall not apply if the instructions mentioned in this manual
have not been followed, or if they have not been followed completely or
correctly. Nor will the warranty apply if you or third parties modify the
machine without our foreknowledge and/or authorisation.
Registration
The Type and Serial Number Plate is on the top of the gearbox.
Always include the type and serial numbers of your product when you
contact your local Lely service provider or order spare parts.
We suggest you to complete the table below with the type and serial
numbers of your product. This makes sure you can easily find the
information.
Type number
Serial number
Preface 1
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Figure 1. Type and serial number plate locations
2 Preface
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Abbreviations
This manual uses the following abbreviations:
• HCP = Hydraulic Control Panel
•
PTO = Power Take-Off
Preface 3
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4 Preface
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Table of Contents
1. Introduction
.........................................................................................................................................1-1
1.1 Optional extras......................................................................................................................... 1-2
1.1.1 Lowering Kit............................................................................................................................. 1-2
1.1.2 Warning Signs..........................................................................................................................1-3
1.1.3 Lighting set...............................................................................................................................1-4
1.1.4 Gauge Wheel Set.....................................................................................................................1-5
1.1.5 Spare rotor wheel.....................................................................................................................1-6
1.1.6 Windrowing Cages + Black Tine arms.....................................................................................1-7
2. Safety...................................................................................................................................................2-1
2.1 Signal words.............................................................................................................................2-1
2.2 Safety instructions....................................................................................................................2-1
2.3 Explanation of the safety decals.............................................................................................. 2-2
2.4 Position of the safety decals.................................................................................................... 2-3
3. Operation.............................................................................................................................................3-1
3.1 Hydraulic Control Panel........................................................................................................... 3-1
3.1.1 Hydraulic Control Panel........................................................................................................... 3-1
3.2 Connect to the Tractor............................................................................................................. 3-3
3.3 Disconnect the Lotus from the tractor...................................................................................... 3-5
3.4 Move the Lotus from the transport position to the working position......................................... 3-7
3.5 Move the Lotus from the working position to the transport position......................................... 3-9
3.6 Start tedding...........................................................................................................................3-11
3.7 Start Windrowing....................................................................................................................3-13
3.8 Move the Lotus from the working position to the headland position...................................... 3-15
3.9 Stop Tedding or Windrowing..................................................................................................3-16
4. Operation adjustments...................................................................................................................... 4-1
4.1 Adjust the Position of the Tines................................................................................................4-1
4.2 Adjust the height of the rotor wheels........................................................................................4-2
4.3 Adjust the rotor angle............................................................................................................... 4-4
4.4 Adjust the Width of the Windrowing Cages..............................................................................4-5
4.4.1 Adjust the Windrowing Cages..................................................................................................4-5
5. Maintenance........................................................................................................................................5-1
5.1 Scheduled maintenance...........................................................................................................5-1
5.1.1 Maintenance after operation.................................................................................................... 5-1
5.1.2 Maintenance every 10 working hours...................................................................................... 5-1
Table of Contents v
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5.1.3 Maintenance every 50 working hours...................................................................................... 5-1
5.1.4 Maintenance every 100 working hours
.................................................................................... 5-1
5.1.5 Maintenance every 250 working hours.................................................................................... 5-1
5.1.6 Maintenance every 500 Working Hours...................................................................................5-1
5.1.7 Maintenance before prolonged storage................................................................................... 5-1
5.1.8 Maintenance after prolonged storage...................................................................................... 5-2
5.2 Preventive maintenance...........................................................................................................5-2
5.2.1 Clean the Lotus........................................................................................................................5-2
5.2.2 Grease the drive line................................................................................................................5-2
5.2.3 Grease the pivot points............................................................................................................ 5-4
5.2.4 Lubricate the PTO shaft........................................................................................................... 5-5
5.2.5 Replace the gearbox grease....................................................................................................5-6
5.3 Corrective maintenance........................................................................................................... 5-7
5.3.1 Replace the tine(s)...................................................................................................................5-7
5.3.2 Adjust the deflection of the rotors............................................................................................ 5-8
6. Diagrams and tables.......................................................................................................................... 6-1
6.1 Bolt and nut torque table.......................................................................................................... 6-1
6.2 Tyre Pressure Diagram............................................................................................................ 6-2
7. Specifications..................................................................................................................................... 7-1
vi Table of Contents
4.1046.8504.0 A
1. INTRODUCTION
The Lely Lotus 600 Stabilo Combi is a hitch carried rotary tedder-to ted
mown fodder crops or widespread crop swaths. The machine is equipped
with a Stabilo steering device. The steering device corrects deviations made
by the machine through the four pivots points.
The working width of the Lotus is 6.00 m (19.7 ft), and can be driven up to
15 km/h. The wheels are positioned closely behind the tines to follow ground
contours accurately.
The Lotus has 4 rotors. A rotor has 8 tine arms with a double spring steel
tine each. The special shaped tines pick up the crop and spread it with a
minimum loss. The rotors can pivot in relation to each other to follow field
indulations accurately.
The Lotus can be fitted with windrowing cages, which makes the Lotus not
only for tedding, but also for making and moving windrows.
The Lotus is connected to the tractor hydraulics. The hydraulic control
makes sure the Lotus moves quick and easily to the transport position. The
machine can be transported behind the tractor. The transport width is 3.00 m
(9.84 ft).
Various optional extras for the Lotus are also available.
1. Stabilo Steering Device - 2. Locking Hook - 3. Hydraulic Ram - 4. Safety Guard -
5. Windrowing Cage - 6. Gearbox - 7. Warning Plate - 8. Wheel - 9. Tine - 10. Rotor -
11. Safety Bracket - 12. Drive Line
Figure 2. Overview of the Lely Lotus 600 Stabilo Combi
Introduction 1-1
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1.1 Optional extras
1.1.1 Lowering Kit
The lowering kit is used to get more lifting height in headland position.
1. Lowering kit
Figure 3. Lowering Kit
1-2 Introduction
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1.1.2 Warning Signs
For better visibility of the Lotus from the sides, if transported on public roads.
1. Warning signs
Figure 4. Warning Signs
Introduction 1-3
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1.1.3 Lighting set
A lighting set must be installed when the tractor lights are not visible and the
Lotus is transported on public roads.
1. Lighting set
Figure 5. Lighting Set
1-4 Introduction
4.1046.8504.0 A
1.1.4 Gauge Wheel Set
A gauge wheel is installed on the headstock to improve the following of
ground contours. This may be necessary on hilly terrain to optimize the
tedding result. A chain replaces the top link and the gauge wheel takes over
the leveling function from the top link.
1. Gauge wheel set
Figure 6. Gauge Wheel Set
Introduction 1-5
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1.1.5 Spare rotor wheel
The spare wheel support can be installed on the Lotus to carry a spare
wheel. So that a flat tyre can be changed quickly in the field.
1. Spare rotor wheel
Figure 7. Spare rotor wheel
1-6 Introduction
4.1046.8504.0 A
1.1.6 Windrowing Cages + Black Tine arms
Windrowing cages make or move windrows. They are installed on the back
of the Lotus. Make sure to use the black tine arms in combination with the
windrowing cages. The black tine arms have got a smaller curve at the end
of the tine hook, which permits the crops to leave the tine arms a fraction
earlier. This will create a better flow through the windrowing cages.
To ted the plot side, a windrowing cage can be used as an deflector. The
windrowing cage ensures that the crop is not thrown over the plot side (A).
Remove the Windrow cages if they are not being used.
1. Windrowing cages
Figure 8. Windrowing gages
Note:
Introduction 1-7
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A. Plot side
Figure 9. Windrowing cage as deflector
1-8 Introduction
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2. SAFETY
This chapter contains safety instructions you must obey when you use or do
maintenance on your Lely Lotus. It also explains the safety decals on the
Lely Lotus.
2.1 Signal words
Note the use of the signal words DANGER, WARNING and CAUTION. The
signal word for each message uses the following guidelines:
Danger: Indicates an imminently hazardous situation that,
if not avoided, will result in death or serious injury.
Warning: Indicates a potentially hazardous situation that, if not
avoided, could result in death, serious injury or product damage, and
includes hazards that are exposed when guards are removed.
Caution: Indicates a potentially hazardous situation that, if not avoided, may
result in minor or moderate injury or damage to the product or property.
Note: This shows extra information that may help the reader.
2.2 Safety instructions
• Use the Lotus only for the purpose for which it was designed.
•
Follow all safety regulations, including those in this manual and
instructions or warnings indicated on the machine.
•
Operate the Lotus in a safe manner.
• The Lotus must only be operated by authorised persons.
• Be alert and observe all safety precautions.
• Make sure all safety guards and protection devices are installed and
function correctly.
• Keep people and objects away from moving parts.
• Stop the tractor engine, the Power Take-Off (PTO) and all moving parts
before you do maintenance on the Lotus.
• Make sure no people are in the danger zone when the Lotus is in
operation. This is especially important when you work near or on areas
that are accessible to the public.
• Always use a tractor with a cab.
• Make sure there are no objects in the field that could be thrown up by the
Lotus before you operate the Lotus.
• Obey local legislation when you drive on a public road.
• Use flashing lights or other safety signs, when necessary.
• Do not remain on the Lotus during operation or transport.
• Only use genuine LELY parts.
DANGER
WARNING
CAUTION
Note:
Safety 2-1
4.1046.8504.0 A
• Depressurise the hydraulic system before you connect or disconnect
hydraulic hoses.
• Use protective clothing, gloves, safety glasses and ear protectors, if
necessary.
•
Clean or replace the safety decals regularly so that they can be read at
all times.
2.3 Explanation of the safety decals
Read the operator's manual carefully before
you operate the Lotus
Keep away from all moving parts unless they
are locked and cannot move.
Danger: Keep a safe distance from the Lotus
when the tractor engine is on.
Keep away from the folding area of the rotors.
Read the operating instructions for the PTO
shaft. Always use the correct safety precautions
and protection when you operate the PTO
shaft.
Never operate the Lotus at a PTO speed of
more than 540 rpm
2-2 Safety
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