Pottinger HIT 810 NZ Operating instructions

Brand: Pottinger

Model: HIT 810 NZ

Type: Operating instructions

This manual is also suitable for

HIT 810 N

Operator‘s manual

+ INSTRUCTIONS FOR PRODUCT DELIVERY . . . Page 3

"Translation of the original Operating Manual" Nr.

• Tedder

99 2191.GB.80M.0

HIT 810 N

( Type 2191 : +01001 )

HIT 810 NZ

( Type 2191 : +01001 )

ALLG./BA SEITE 2 / 0000-GB

Important information concerning Product

Liability.

According to the laws governing product liability, the manufacturer and dealer are obliged to hand the

operating manual to the customer at the time of sale, and to instruct them in the recommended operating,

safety, and maintenance regulations. Confirmation is necessary to prove that the machine and operating

manual have been handed over accordingly.

For this purpose,

- document A is to be signed and sent to Pöttinger,

- document B remains with the dealer supplying the machine,

- and the customer receives document C.

In accordance with the laws of product liability, every farmer is an entrepreneur.

According to the laws of product liability, property damage is damage caused by a machine and not to

it. An excess of Euro 500 is provided for such a liabilioty.

In accordance with the laws of product liability, entrepreneurial property damages are excluded from

the liability.

Attention! Should the customer resell the machine at a later date, the operating manual must be given

to the new owner who must then be instructed in the recommended regulations referred to herein.

GB Dear Farmer

You have just made an excellent choice. Naturally we are very happy

and wish to congratulate you for having chosen Pöttinger. As your

agricultural partner, we offer you quality and efficiency combined with

reliable servicing.

In order to assess the spare-parts demand for our agricultural machines

and to take these demands into consideration when developing new

machines, we would ask you to provide us with some details.

Furthermore, we will also be able to inform you of new developments.

Pöttinger Newsletter

www.poettinger.at/landtechnik/index_news.htm

The latest expert information, useful links and entertainment

Dokument D

GB-0600 Dokum D Anbaugeräte

PÖTTINGER Landtechnik GmbH

Industriegelände 1

A-4710 Grieskirchen

Tel. 07248 / 600 -0

Telefax 07248 / 600-2511

T Machine checked according to delivery note. All attached parts removed. All safety equipment, drive shaft and operating

devices at hand.

T Operation and maintenance of machine and/or implement according to operating instructions explained to the customer.

T Tyres checked re. correct pressure.

T Wheel nuts checked re. tightness.

T Drive shaft cut to correct lenght.

T *VYYLJ[WV^LY[HRLVɈZWLLKPUKPJH[LK

T Fitting to tractor carried out: to three-point linkage

T Trial run carried out and no defects found.

T Functions explained during trial run.

T Pivoting in transporting and operating position explained.

T Information given re. optional extras.

T Absolute need to read the operating manual indicated.

Please check. X

According to the product liability please check the above mentioned items.

INSTRUCTIONS FOR

PRODUCT DELIVERY

In order to prove that the machine and the operating manual have been properly delivered, a confirmation is necessary.

For this purpose please do the following:

- sign the document A and send it to the company Pöttinger or via the internet to www.poettinger.at

- document B stays with the specialist factory delivering the machine.

- document C stays with the customer.

- 4 -

1200_GB-Inhalt_2191

495.173

CE sign

The CE sign, which is affixed

by the manufacturer, indicates

outwardly that this machine

conforms to the engineering

guideline regulations and the

other relevant EU guidelines.

EU Declaration of

Conformity

By signing the EU Declaration of Conformity, the

manufacturer declares that the machine being brought

into service complies with all relevant safety and health

requirements.

Observe

Safety

Hints

in the

supplement!

Meaning of warning signs

Never reach into the crushing danger area as long as

parts may move.

Do not enter rotor area while driving motor is running.

Stay clear of swinging area of implements

TABLE OF CONTENTS

Table of contents

TABLE OF CONTENTS

CE sign ...........................................................................4

Meaning of warning signs ..............................................4

HITCHING

Hitching of machines with three point linkage ...............5

Locking the headstock during use on roads and when

lowering .........................................................................5

Release rope ..................................................................5

Connecting hydraulic system to the tractor ...................6

Lowering the rotary tedder .............................................7

Cleaning of machine parts .............................................8

Parking in the open ........................................................8

Winter storage ................................................................8

ADJUSTMENTS BEFORE OPERATION

Safety hints: ....................................................................9

Adjustment of rotor inclination .......................................9

Tine inclination ...............................................................9

Driving on public roads: .................................................9

TRANSPORT POSITION

Driving on public roads ................................................10

Telescopic upper link ...................................................10

Conversion from working to transport position ............11

Locking the headstock during use on roads ...............11

Warning plates .............................................................12

WORKING POSITION

Conversion from transport to working position ............14

Attention! The order of operation must be adhered to .14

USE

General guidelines for working .....................................15

with the machine ..........................................................15

Operating on slopes .....................................................15

Shock absorbtion struts ...............................................15

Adjustment ...................................................................15

Setting lower link: .......................................................15

Tractor control device (ST) ...........................................15

Clearing Ä eld edges (border tedding) to the left or

to the right ....................................................................16

Tine adjustment ............................................................17

Pinning positions for lifting cylinder .............................18

MAINTENANCE

Maintenance and servicing ..........................................19

Intake transmission ......................................................19

Changing tines .............................................................19

Gas container ...............................................................19

Alteration of gas container pressure ............................19

TECHNICAL DATA

Technical data ..............................................................20

Necessary connections ................................................20

The deÄ ned use of the rotary tedder ............................20

Optional equipment ......................................................20

Position of Vehicle IdentiÄ cation Plate .........................20

SUPPLEMENT

Recommendations for work safety .............................23

Driveshaft .....................................................................25

Lubrication chart ..........................................................27

Lubricants .....................................................................29

Fitting windrowing gear ................................................31

Working with windrowing gear .....................................31

Combination of tractor and mounted implement .........32

300-GB Anbau_218 - 5 -

HITCHING

Hitching of machines with three point linkage

Safety hints:

see supplement-A1 points 7.), 8a. - 8h.)

1. Pinning the machine to the three point linkage.

2. Fix the hydraulic lower link (4) in such a way that the machine

cannot swing out sideways.

3. Push in the support foot (5) and secure.

- Before using for the first time, the length of the drive shaft must

be checked and adjusted if necessary (see also supplement B

"Drive shaft adaption").

TD34/90/4

Locking the headstock during use on roads and

when lowering

For transport the headstock (SB) must be locked using a lock nut.

A = working position

B = transport position

Important!

Only reposition the lock pin when the machine is in the raised

position.

Release rope

- Run rope (S) into tractor

cabin.

HITCHING GB

300-GB Anbau_218 - 6 -

Connecting hydraulic system to the tractor

For reasons of accident prevention the p.t.o. must

be switched off and the rotors must come to a stand

still before raising the side rotors.

- Only connect hydraulic system to the tractor when stopcock is

closed (position A).

Note

• Hydraulic line L1 is available in every model.

• For machines with hydraulic wheel adjusting equipment it

is necessary to have a second simple functioning hydraulic

connection on the tractor. The two-way stopcock (H2) is connected

to this.

• If the tractor only has one hydraulic connection, then instead

of a two-way stopcock (H2), a three-way stopcock (order no.

445.059) and the plug (order no. 448.051) which goes with it can

be fitted.

This means any individual hydraulic circuit can be selected.

With this connection variation, the backflow choke

valve (D) may not be removed.

Position A: Stopcock closed.

Position E1: Swivelling of outer rotors.

Position E2: Swivelling of wheels.

TD12/93/15

TD12/93/14

445.059

448.051

- 7 -

0500-GB Abstellen_219

LOWERING THE MACHINE

Lowering the rotary tedder

The machine can be lowered both from the working position and

from the transport position.

Danger of tipping

Park the machine on firm, level ground. If the ground

is soft then the area where the support foot is to stand

must be appropriately increased using a suitable aid

(e.g. wooden board).

Move support stands to the support position and secure

• Front support stand

• Rear support stand

Attention!

Use both support stands (otherwise danger of

tipping).

182-05-24

- Unpin bolt on the slewing headstock (SB) in position B.

Important!

Only reposition bolts when the

machine is in the raised position.

- Lower the machine with the

tractor hydraulic system and

place on support foot.

- Pull off drive shaft and rest on

support.

Do not rest drive shaft on safety

chain!

- Close stopcock

(position A).

- Unhitch machine

from tractor.

- Remove hydraulic

cables.

- 8 -

LOWERING THE MACHINE

0500-GB Abstellen_219

Cleaning of machine parts

Attention! Do not use high-pressure washers for the cleaning of

bearing- and hydraulic parts.

- Danger of rust!

- After cleaning, grease the machine according to the lubrication

chart and carry out a short test run.

- Cleaning with too high pressure may do damage to varnish.

Parking in the open

When parking for longer periods in the open, clean plunger rods

and then coat with grease.

Check when parking

• So that rain water can run off unhindered, the

holes " W" must not be blocked.

FETT

TD 49/93/2

TD7/95/5

Winter storage

- Thoroughly clean machine before storage.

- Put up protection against weather.

- Protect exposed parts from rust.

- Lubricate all greasing points according to lubrication chart.

- Park machine with liftet rotors, which will protect plunger from

rust.

- 9 -

9800-GB VOREINSTELLUNGEN (213)

ADJUSTMENTS BEFORE OPERATION

Adjustment of rotor inclination

Running axles can be adjusted to different settings at the gearing

(A)

1 setting = 1° alteration to rotor inclination).

A lot of fodder = greater angle

Not much fodder = smaller angle

Tine inclination

It is also important that tine inclination is

correct (see chapter "USE").

S1S2

TD 16/96/2

Safety hints:

All work in the immediate area of the rotors may only be carried out

when the p.t.o. is switched off.

Caution!

Do not enter rotor area while driving motor is running.

495.173

Driving on public roads:

• Observe the official regulations of your country.

• Travelling on open roads may only be carried out as described in

chapter "Transport position".

Hydraulic lower link

- Fix the hydraulic lower link (4) in such a way that the machine

cannot swing out sideways.

0600-GB Transport_219 - 10a-

TRANSPORT POSITION

495.749

Driving on public roads

Safety Precaution!

Changing from working position to transport

position is only to be carried out on even, firm

ground.

Only transport the machine in the transport position!

Telescopic upper link

Attention!

Only transport

the machine in

the transport

position!

Attention!

Always lock the

telescopic upper

link. Otherwise

danger of tipping

exists!

Important!

Always lock the telescopic upper link (transport position)

- when the rotor units are swung up in the transport position

- when the implement has been lifted with the tractor‘s lifting gear

- when travelling on roads

Otherwise danger of tipping exists!

TRANSPORT POSITION

0600-GB Transport_219 - 11a-

For safety reasons, turn off drive shaft and

wait for rotor to stop completely.

- Make sure that swivel area is free and that nobody is

standing in the danger area.

- Stopcock opened

(position E)

Attention!

The order of operation must be adhered

to.

1. The implement must stand on the ground on the two

centre wheels.

2. Pull rope (S). The stop function is raised.

3. Outer rotors are swivelled up into transport position

by operating servo-valve (ST).

4. Release rope during swivelling procedure so that locking

hooks can engage.

- Close stopcock

(position A).

Attention!

- Check whether the locking hooks (10) are

locked into position correctly.

Locking the headstock during use on roads

For transport the headstock (SB) must be locked using

a lock nut.

B = transport position

10 10

TD48/91/3

Conversion from working to transport position

Important!

Only reposition

the lock pin when

the machine is

in the raised

position.

209 / BELEUCHTUNG / 9600-D/F/GB - 12 -

BELEUCHTUNG

ECLAIRAGE

REMOVABLE LIGHTNING

Warntafeln (D)

Tableau de signalisation (F)

Warning plates (GB)

Einzelteile

siehe Ersatzteilliste.

Pièces détachée voir liste des pièces de rechange.

For single parts see spare parts list.

209 / BELEUCHTUNG / 9600-D/F/GB - 13 -

BELEUCHTUNG

ECLAIRAGE

REMOVABLE LIGHTNING

- 14 -

9500-GB ARBEITSSTELLUNG (209)

WORKING POSITION

Conversion from transport to working position

Safety Precaution!

Changing from working position to transport position is only to be

carried out on even, firm ground.

- Stopcock opened (position E)

- Make sure that the swivelling area is free

and that no one is in danger.

Attention! The order of operation must be adhered to

When converting to working position (tedding position):

1. Firstly, lower the whole implement to the ground using the tractor's lifting gear. The

implement must stand on the ground on the two centre wheels with the outer rotors

still swivelled up.

2. Only now can the outer rotors be swivelled down into the working position.

Position servo-valve (ST) briefly at "lift" and simultaneously pull on rope (S).

In so doing, mechanical locks are eased.

3. Position tractor's servo-valve (ST) at "lower". The rotor is swivelled down to working

position.

4. Pin the bolts on the slewing headstock (SB) into position A.

Important!

Only reposition bolts when the machine is in the raised position.

- 15 -

0300-GB Einsatz_218

USE

General guidelines for working

with the machine

All work in the immediate area of the rotors may only be carried

out when the p.t.o. is switched off.

Caution!

Do not enter rotor area while driving motor is

running.

- Choose the speed of travel so that all crops are picked up

thoroughly.

- In cases of overloading, shift down one gear.

Three-point slewing headstock "type N"

- Lift three point follower machine before going around sharp bends

and when reversing.

Beware!

Machine swings automatically back to central position

when lifted and is locked into position.

Take care that the swinging machine does not endanger

anybody and does not hit solid obstacles.

When lowering the machine the locking devise is

automatically lifted.

Operating on slopes

Take note! Machine with three-point slewing headstock

"type N"

If the implement is being raised by the lifting gear whilst travelling in

a curve, the implement swings automatically into the central position.

If working on slopes this can lead to dangerous situations, partly due

to the balance weight of the implement (tipping, slipping, material

breakage etc.).

The function of the shock absorbtion struts is to allow the swinging

procedure to be executed slowly and continuously, not in jerks and

jolts.

Shock absorbtion struts

(Optional extra)

Shock absorbtion struts (D) are

recommended for work on slopes

as they increase travel safety.

Adjustment

By turning the hexagonal nut (SK) the initial

tension of the disk spring and, with that, the

pressure on the friction elements (R) on the

rod can be altered.

Variation

(standard equipment)

Adjustment

- Adjust length of upper

link (9) so that rotors

are inclined forward

and spring tines lightly

touch the ground (see

chapter "Adjustment

of rotor inclination"

also). Check upper link

(9) adjustment regularly

during work operation.

Setting lower link:

- Tractor's lower link (U)

must be set so that there

is no sideways play in order

to prevent tedder from

swinging back and forth.

Tractor control

device (ST)

- Put tractor control device (ST) into

"free gear" (floating position or

"lower").

In this way the rotors adapt to uneven

ground.

495.173

TD 75-98-15

USE

- 16 -

0300-GB Einsatz_218

Clearing field edges (border tedding) to the left

or to the right

Clearing field edges can be carried out by swinging the runner

wheel.

1.) Swinging of a single runner wheel on machines without

central adjusting equipment

- Press down the adjusting lever (7).

- Swing the wheels to the right or to the left.

- Lock the adjusting lever into the desired position.

2.) Swinging the runner wheel hydraulically on machines

with central adjusting equipment

- Open stopcock (position E with two-way stopcock).

Position E1 when using a three-way stopcock (see also chapter

"HITCHING").

- Operate servo-valve on the tractor.

To swing the runner wheel left move servo-valve to "lift" position. To

swing runner wheel right move servo-valve to "lower" position.

3.) Swinging the runner wheel mechanically on machines

with central adjusting equipment

- Release locking bolts by pulling the rope (S).

- Turn the tractor wheels in the direction of the field edge and drive

forward at the same time. The machine's runner wheels swing

in the opposite direction.

- Let go of the rope (S) and make sure that the locking bolts are

correctly engaged.

Note

The slanting axles make border tedding possible with the three

point machines. In this working position the swivel area (9) is used

to its full extent.

When driving around bends away from the edge of the field or at the

end of the field, the machine must therefore be lifted.

Attention!

The machine swings back into the central position.

USE

- 17 -

0300-GB Einsatz_218

Tine adjustment

Tine position can be altered by turning the tine carrier (80).

• Position "S1"

Standard position (ex factory)

• Position "S2"

For use under difficult conditions, e. g. with very dense, awkward

forage. This tine position increases the strewing action.

• Direction of rotation "R"

Be aware of this when installing tines.

TD 16/96/2

TD16/96/1

USE

- 18 -

0700-GB Einsatz_2191

Pinning positions for lifting cylinder

Position 1

- This position enables rotor to adapt better to the ground

(swivel range is increased approx. 200 mm)

- therefore less ground clearance in the pre turn-over

position

Position 2

- More ground clearance in the pre turn-over position

- therefore less ground adaptation when operating.

- 19 -

0300-GB Wartung_218

MAINTENANCE

Maintenance and servicing

In order to keep the machine in good condition even after a longer

period of operation, please observe the following notes:

- After the first hours of operation, tighten all

screws.

In particular the tine connections (12 kpm), the tine bar connections

(9 kpm) and the slewing headstock connections should be

checked.

- Always keep the stipulated air pressure in the tyres.

- Grease the lubrication points in accordance with the regulation (see

lubrication schedule).

Grease the lubrication nipples with universal grease after every 20

hours of operation.

- Before leaving the machine over winter, oil all the joints well and

grease all bearings.

Intake transmission

The intake transmission runs in oil

which must be renewed or added to

after every year of operation:

- Pour gear lubricant oil into

the intake transmission (see

enclosure on fuel regulation).

Changing tines

- Remove broken tine after loosening the hexagonal nut and fit new

tine.

- For correct fitting observe the direction of the rotors!

- Tighten hexagonal screw with 12 daNm (= 12 kpm).

- Fit the safety shackle correctly (longer side (6) outside)!

Gas container

Beware!

No welding, soldering or mechanical works of any kind

may be carried out on the container.

Note

• According to manufacturer's

information all gas

containers have a slight

pressure drop after a certain

amount of time.

• The gas loss (nitrogen)

amounts to 2-3 % per

year.

• After 4-5 years it is

recommended that

container pressure be

checked and if necessary

corrected.

Alteration of gas container pressure

This work may only be carried

out by customer service or a

specialist.

In order to reduce or increase

the pressure in the gas container

a special filling and checking

device is necessary.

Pressure in the gas container: 80 bar Nitrogen (N).

TD 7/95/3

Drehrichtung

direction of rotation

12 kpm

- 20 -

1100_GB-Techn. Daten_2191

TECHNICAL DATA

Optional equipment

• Feeler wheel

• Feeler wheel mounting assembly

• Telescopic upper link KAT II./III.

• Winding protection

The defined use of the rotary tedder

The „HIT 810 N / N“ rotary tedder is intended solely for normal use in agricultural work.

• For the tedding, turning and raking of green and raw fodder and silage.

Any other uses outside of these are regarded as undefined.

The manufacturer takes no responsibility for any resulting damage which occurs henceforth. The risk is carried by

the user alone.

• The keeping of operating, service and maintenance requirements layed down by the manufacturer also come under

the heading of „defined use“.

Technical data

Necessary connections

• 1 single-action hyfraulic connection

pressure min.: 100 bar

pressure max.: 180 bar

• 7-pole electric connection for lighting (12 Volt)

Position of Vehicle Identification Plate

The chassis number is engraved on the name plate

illustrated on the left. Warranty claims, enquiries and

spare parts orders cannot be made without quoting the

chassis number.

Please enter the number on the title page of the Operating

Instructions immediately on taking delivery of the vehicle/

equipment.

HIT 810 N / HIT 810 NZ (Type 2191)

Number of rotors 8

Tine arms per rotor 5

Working width 7,70 m

Machine width in working position 7,81 m

Transport width - folded up ca. 3,0 m

Parking height ca. 3,7 m

Working length 1,8 m

Transport length 1,8 m

Weight (kg) ca. 960

Required power ab 30 kW

P.t.o. drive shaft W 104-1010-LS4

Overload safeguard 1200 Nm

P.t.o. speed max. rpm 540

Tyres at the rotors

Air pressure

15x220/50-6

1,5 bar

Highest permitted speed 30 km/h

Permanent Sound Emmission Level 71,3 dB(A)

All data subject to change without prior notice.

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Pottinger HIT 810 NZ Operating instructions

Brand: Pottinger

Model: HIT 810 NZ

Type: Operating instructions

This manual is also suitable for

HIT 810 N

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Pottinger HIT 810 NZ Operating instructions

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Pottinger HIT 810 NZ Operating instructions

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