Ametek 9003iX User manual

i Series

iX Series

AC Power Source

User Manual

Contact Information

Telephone: 800 733 5427 (toll free in North America)

858 450 0085 (direct)

Fax: 858 458 0267

Email:

Domestic Sales: [email protected]

International Sales: [email protected]

Customer Service: [email protected]

Web: www.programmablepower.com

March 2011 Document No. 7000-970 Rev. AA

User's Manual

AC Power Source

California Instruments

Models :

3001i

5001i

5001i-400

9003i

10001i

10001i-400

15001i

15001i-400

15003i

15003i-400

30003i

30003i-400

3001iX

5001iX

5001iX-400

9003iX

10001iX

10001iX-400

15001iX

15001iX-400

15003iX

15003iX-400

30003iX

30003iX-400

Rev AA, March 2011.

i

About AMETEK

AMETEK Programmable Power, Inc., a Division of AMETEK, Inc., is a global leader in the design

and manufacture of precision, programmable power supplies for R&D, test and measurement,

process control, power bus simulation and power conditioning applications across diverse

industrial segments. From bench top supplies to rack-mounted industrial power subsystems,

AMETEK Programmable Power is the proud manufacturer of Elgar, Sorensen, California

Instruments and Power Ten brand power supplies.

AMETEK, Inc. is a leading global manufacturer of electronic instruments and electromechanical

devices with annualized sales of $2.5 billion. The Company has over 11,000 colleagues working

at more than 80 manufacturing facilities and more than 80 sales and service centers in the United

States and around the world.

Trademarks

AMETEK is a registered trademark of AMETEK, Inc.

Other trademarks, registered trademarks, and product names are the property of their respective

owners and are used herein for identification purposes only.

Notice of Copyright

i Series, iX Series AC Power Source, User Manual

rights reserved.

Exclusion for Documentation

UNLESS SPECIFICALLY AGREED TO IN WRITING, AMETEK PROGRAMMABLE POWER, INC.

(“AMETEK”):

(a) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY

TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER

DOCUMENTATION.

(b) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES, DAMAGES, COSTS OR

EXPENSES, WHETHER SPECIAL, DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL,

WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH

INFORMATION WILL BE ENTIRELY AT THE USER’S RISK, AND

(c) REMINDS YOU THAT IF THIS MANUAL IS IN ANY LANGUAGE OTHER THAN ENGLISH,

ALTHOUGH STEPS HAVE BEEN TAKEN TO MAINTAIN THE ACCURACY OF THE

TRANSLATION, THE ACCURACY CANNOT BE GUARANTEED. APPROVED AMETEK CONTENT

IS CONTAINED WITH THE ENGLISH LANGUAGE VERSION, WHICH IS POSTED AT

WWW.PROGRAMMABLEPOWER.COM.

Date and Revision

March 2011 Revision AA

Part Number

7000-970

Contact Information

Telephone: 800 733 5427 (toll free in North America)

858 450 0085 (direct)

Fax: 858 458 0267

Email: sales@programmablepower.com

service@programmablepower.com

Web: www.programmablepower.com

ii

This page intentionally left blank.

iii

Important Safety Instructions

Before applying power to the system, verify that your product is configured properly for your

particular application.

WARNING

Hazardous voltages may be present when covers are removed. Qualified

personnel must use extreme caution when servicing this equipment.

Circuit boards, test points, and output voltages also may be floating above

(below) chassis ground.

WARNING

The equipment used contains ESD sensitive ports. When installing

equipment, follow ESD Safety Procedures. Electrostatic discharges might

cause damage to the equipment.

Only qualified personnel who deal with attendant hazards in power supplies, are allowed to perform

installation and servicing.

Ensure that the AC power line ground is connected properly to the Power Rack input connector or

chassis. Similarly, other power ground lines including those to application and maintenance

equipment must be grounded properly for both personnel and equipment safety.

Always ensure that facility AC input power is de-energized prior to connecting or disconnecting any

cable.

In normal operation, the operator does not have access to hazardous voltages within the chassis.

However, depending on the user’s application configuration, HIGH VOLTAGES HAZARDOUS TO

HUMAN SAFETY may be normally generated on the output terminals. The customer/user must

ensure that the output power lines are labeled properly as to the safety hazards and that any

inadvertent contact with hazardous voltages is eliminated.

Guard against risks of electrical shock during open cover checks by not touching any portion of the

electrical circuits. Even when power is off, capacitors may retain an electrical charge. Use safety

glasses during open cover checks to avoid personal injury by any sudden component failure.

Neither AMETEK Programmable Power Inc., San Diego, California, USA, nor any of the subsidiary

sales organizations can accept any responsibility for personnel, material or inconsequential injury,

loss or damage that results from improper use of the equipment and accessories.

SAFETY SYMBOLS

iv

Product Family: i Series, iX Series

Warranty Period: One Year

WARRANTY TERMS

AMETEK Programmable Power, Inc. (“AMETEK”), provides this written warranty covering the

Product stated above, and if the Buyer discovers and notifies AMETEK in writing of any defect in

material or workmanship within the applicable warranty period stated above, then AMETEK may,

at its option: repair or replace the Product; or issue a credit note for the defective Product; or

provide the Buyer with replacement parts for the Product.

The Buyer will, at its expense, return the defective Product or parts thereof to AMETEK in

accordance with the return procedure specified below. AMETEK will, at its expense, deliver the

repaired or replaced Product or parts to the Buyer. Any warranty of AMETEK will not apply if the

Buyer is in default under the Purchase Order Agreement or where the Product or any part

thereof:

is damaged by misuse, accident, negligence or failure to maintain the same as

specified or required by AMETEK;

is damaged by modifications, alterations or attachments thereto which are not

authorized by AMETEK;

is installed or operated contrary to the instructions of AMETEK;

is opened, modified or disassembled in any way without AMETEK’s consent; or

is used in combination with items, articles or materials not authorized by AMETEK.

The Buyer may not assert any claim that the Products are not in conformity with any warranty

until the Buyer has made all payments to AMETEK provided for in the Purchase Order Agreement.

PRODUCT RETURN PROCEDURE

1. Request a Return Material Authorization (RMA) number from the repair facility (must be

done in the country in which it was purchased):

In the USA, contact the AMETEK Repair Department prior to the return of the

product to AMETEK for repair:

Telephone: 800-733-5427, ext. 2295 or ext. 2463 (toll free North America)

858-450-0085, ext. 2295 or ext. 2463 (direct)

Outside the United States, contact the nearest Authorized Service Center

(ASC). A full listing can be found either through your local distributor or our

website, www.programmablepower.com, by clicking Support and going to the

Service Centers tab.

2. When requesting an RMA, have the following information ready:

Model number

Serial number

Description of the problem

NOTE: Unauthorized returns will not be accepted and will be returned at the shipper’s expense.

NOTE: A returned product found upon inspection by AMETEK, to be in specification is subject to

an evaluation fee and applicable freight charges.

i Series / iX Series v

Table of Contents

1. Introduction .................................................................................................................................. 1

1.1 General Description ............................................................................................................................... 1

2. Specifications ............................................................................................................................... 2

2.1 Electrical ................................................................................................................................................ 2

2.2 Mechanical .......................................................................................................................................... 10

2.3 Environmental ...................................................................................................................................... 10

2.4 Regulatory ........................................................................................................................................... 12

2.5 Front Panel Controls ............................................................................................................................ 12

2.6 Special Features, Options and Accessories ........................................................................................ 13

3. Unpacking and Installation ....................................................................................................... 15

3.1 Unpacking............................................................................................................................................ 15

3.2 Power Requirements ........................................................................................................................... 15

3.3 Mechanical Installation ........................................................................................................................ 16

3.4 Input Wiring – TB1 ............................................................................................................................... 16

3.5 Output Power Connections – TB2 ....................................................................................................... 16

3.6 Connectors - Rear Panel ..................................................................................................................... 18

3.7 Single-Phase and Three Phase Multiple Box System Configurations ................................................. 26

3.8 Output Voltage Ranges ....................................................................................................................... 26

3.9 Functional Test .................................................................................................................................... 27

4. Front Panel Operation ............................................................................................................... 37

4.1 Tour of the Front Panel ........................................................................................................................ 37

4.2 Menu Structure .................................................................................................................................... 42

4.3 Output Programming ........................................................................................................................... 77

4.4 Waveform Management [iX Series only] ............................................................................................. 78

4.5 Standard Measurements ..................................................................................................................... 83

4.6 Advanced Measurements [iX Series only] ........................................................................................... 85

4.7 Transient Programming ....................................................................................................................... 94

5. Principle of Operation .............................................................................................................. 101

5.1 General .............................................................................................................................................. 101

5.2 Overall Description ............................................................................................................................ 102

5.3 Oscillator Assembly ........................................................................................................................... 102

5.4 Current Limit Board ........................................................................................................................... 105

5.5 Auxiliary Power Supply ...................................................................................................................... 105

5.6 DC-DC Power Converter ................................................................................................................... 106

5.7 AC Control Logic ............................................................................................................................... 106

5.8 AC Power Board ................................................................................................................................ 109

5.9 Input/Output Board ............................................................................................................................ 109

6. Calibration ................................................................................................................................ 113

6.1 Calibration Equipment ....................................................................................................................... 113

6.2 The Output Calibration Screen .......................................................................................................... 113

6.3 The Measurement Calibration Screen ............................................................................................... 113

6.4 Routine Output Calibration ................................................................................................................ 114

6.5 Routine Measurement Calibration ..................................................................................................... 117

6.6 Non-Routine Calibration .................................................................................................................... 120

7. Service ...................................................................................................................................... 125

7.1 Cleaning ............................................................................................................................................ 125

7.2 General .............................................................................................................................................. 125

7.3 Basic operation .................................................................................................................................. 125

7.4 Advanced Troubleshooting. ............................................................................................................... 127

vi i Series / iX Series

8. Top Assembly Replaceable Parts........................................................................................... 131

9. Options ..................................................................................................................................... 133

9.1 RTCA/DO-160 Option ...................................................................................................................... 133

9.2 IEC 61000-4-11 Option ..................................................................................................................... 180

9.3 IEC 61000-4-13 Option ..................................................................................................................... 187

9.4 EOS Option ....................................................................................................................................... 199

9.5 Mode iX Option ................................................................................................................................. 214

9.6 Omni Options .................................................................................................................................... 222

9.7 LNS Option and XLS Option ............................................................................................................. 233

9.8 Option –704: MilStd704 Tests ........................................................................................................... 239

9.9 ABD Option: Airbus ABD0100.1.8 Test ............................................................................................. 289

9.10 WHM Option ..................................................................................................................................... 317

10. Error Messages ........................................................................................................................ 320

11. Index .......................................................................................................................................... 325

i Series / iX Series vii

List of Figures

Figure 3-1: The 5001iX Power Source ................................................................................................................ 15

Figure 3-2: RS232C Cable for PC Connection wiring diagram. .......................................................................... 21

Figure 3-3: Function Strobe Connection. ............................................................................................................ 22

Figure 3-4: Function Strobe / Trigger Output Accessory. .................................................................................... 22

Figure 3-5: Rear Panel View for the 3001i/3001iX ............................................................................................. 24

Figure 3-6: Rear Panel View for the 5001i/5001iX ............................................................................................. 25

Figure 3-7: Connection For Single Power Source (5001iX/i, 3001iX/i) ................................................................ 28

Figure 3-8: Functional Test Setup ....................................................................................................................... 29

Figure 3-9: Single Phase 10000 VA System (10001iX/i) .................................................................................... 30

Figure 3-10: Three Phase 15000 VA System (15003iX/i-LK Three Controllers) ................................................ 31

Figure 3-11: Single Phase 15000 VA System (15001iX/i) .................................................................................. 32

Figure 3-12: Three-Phase 15000 VA system (15003iX/i - One Controller) ........................................................ 33

Figure 3-13: Connection With MODE Option ..................................................................................................... 34

Figure 3-14: Two Phase 10000 VA System (10002i-LK Two Controllers) ......................................................... 35

Figure 3-15: Three-Phase 9000 VA System (9003iX/i – One Controller) ........................................................... 36

Figure 4-1: Shuttle Knob ..................................................................................................................................... 38

Figure 4-2: FUNCTION keypad .......................................................................................................................... 39

Figure 4-3: Entering value from decimal keypad ................................................................................................ 40

Figure 4-4: Cursor UP key movement ................................................................................................................ 41

Figure 4-5: Cursor DOWN key movement ......................................................................................................... 41

Figure 4-6: Main Menu 1 screen ......................................................................................................................... 42

Figure 4-7: Menu 1 through 3 ............................................................................................................................. 42

Figure 4-8: PROGRAM Menu ............................................................................................................................. 46

Figure 4-9: MEASUREMENTS Screen, single phase and three phase modes .................................................. 48

Figure 4-10: HARMONICS/TRACE ANALYSIS screen ...................................................................................... 50

Figure 4-11: TRANSIENTS menu ...................................................................................................................... 53

Figure 4-12: VOLTAGE SURGE/SAG SETUP screen ....................................................................................... 54

Figure 4-13: VOLTAGE SWEEP/STEP SETUP screen ..................................................................................... 56

Figure 4-14: FREQUENCY SWEEP/STEP SETUP screen ................................................................................ 58

Figure 4-15: VOLTAGE/FREQUENCY SWEEP/STEP SETUP screen .............................................................. 59

Figure 4-16: START/VIEW TRANSIENT SEQUENCE screen ............................................................................ 60

Figure 4-17: WAVEFORMS menu ..................................................................................................................... 61

Figure 4-18: APPLICATIONS menu ................................................................................................................... 64

Figure 4-19: SETUP REGISTERS menu ............................................................................................................ 65

Figure 4-20: UTILITY menu ................................................................................................................................ 66

Figure 4-21: GPIB/RS232 SETUP menu ............................................................................................................ 68

Figure 4-22: VOLTAGE/CURRENT CONTROL SETUP menu ........................................................................... 69

Figure 4-23: INITIAL SETUP menus ................................................................................................................... 70

Figure 4-24:LIMIT SETUP menu ......................................................................................................................... 72

Figure 4-25: OUTPUT IMPEDANCE menu ......................................................................................................... 74

Figure 4-26: MEASUREMENT CAL FACTORS menu ........................................................................................ 75

Figure 4-27: OUTPUT CAL FACTORS menu ..................................................................................................... 76

Figure 4-28: Selecting a waveform ...................................................................................................................... 78

Figure 4-29: Selecting waveforms for single phase or all phases ...................................................................... 79

Figure 4-30: Custom waveform creation with GUI program ................................................................................ 80

Figure 4-31: Waveform crest factor affects max. rms voltage ............................................................................. 81

Figure 4-32: Waveform frequency domain view mode ....................................................................................... 82

Figure 4-33: Scrolling through tabular FFT data ................................................................................................ 86

Figure 4-34: Scrolling through bar chart FFT data ............................................................................................. 86

Figure 4-35: Scrolling through acquired waveform data ..................................................................................... 88

Figure 4-36: SET VOLT trigger source acquisition ............................................................................................. 90

Figure 4-37: Positive trigger delay (Post trigger data) ........................................................................................ 92

Figure 4-38: Negative trigger delay (Pre-trigger data) ........................................................................................ 93

Figure 4-39: Pulse Transients ............................................................................................................................ 95

Figure 4-40: List Transients ................................................................................................................................ 96

Figure 4-41: Switching waveforms in a transient list .......................................................................................... 99

Figure 4-42: START/VIEW TRANSIENT SEQUENCE menu ........................................................................... 100

Figure 5-1: AC Power System Block Diagram .................................................................................................. 101

Figure 5-2: Power Source Module Block Diagram ........................................................................................... 104

Figure 5-3: 5001i Internal Layout ..................................................................................................................... 107

Figure 5-4: Logic Board LED's .......................................................................................................................... 108

viii i Series / iX Series

Figure 5-5: AC Power Stage Layout ................................................................................................................ 110

Figure 5-6: AC Control Logic Block Diagram ................................................................................................... 111

Figure 6-1: Test Equipment Hookup for Routine Output Calibration................................................................. 114

Figure 6-2: Test Equipment Hook-up for Measurement Calibration .................................................................. 118

Figure 6-3: Adjustment Location ....................................................................................................................... 124

Figure 9-1: Application Menu ............................................................................................................................ 135

Figure 9-2: DO160 Main Menu .......................................................................................................................... 135

Figure 9-3: Normal state ................................................................................................................................... 136

Figure 9-4: Voltage Modulation ........................................................................................................................ 138

Figure 9-5: Frequency Modulation .................................................................................................................... 139

Figure 9-6: Power Interrupt ............................................................................................................................... 140

Figure 9-7: Power Interrupt for Group 2 and 3 .................................................................................................. 141

Figure 9-8: Emergency Screen ......................................................................................................................... 142

Figure 9-9: Abnormal Screen ............................................................................................................................ 144

Figure 9-10: DO-160 DC Main Menu ................................................................................................................ 146

Figure 9-11: Normal State ................................................................................................................................. 146

Figure 9-12: Abnormal State ............................................................................................................................. 148

Figure 9-13: 160 Option Test Selection Screen. ............................................................................................... 156

Figure 9-14: 160 Option Test Control Screen. .................................................................................................. 160

Figure 9-15: DO160E DC Ripple Test Window. ................................................................................................ 162

Figure 9-16: 160 Option EUT Measurement Data Screen. ............................................................................... 163

Figure 9-17: Application menu .......................................................................................................................... 181

Figure 9-18: IEC1000-4-11 Menu ..................................................................................................................... 181

Figure 9-19: IEC Dips and Interrupts ................................................................................................................ 182

Figure 9-20: Voltage Variation screen .............................................................................................................. 184

Figure 9-21: EN 61000-4-11 Voltage Variation specification- Edition 1.0 ......................................................... 185

Figure 9-22: EN 61000-4-11 Voltage Variation specification- Edition 2.0 ......................................................... 185

Figure 9-23: IEC 61000-4-11 GUI screen. ........................................................................................................ 186

Figure 9-24: Application menu .......................................................................................................................... 188

Figure 9-25: IEC 61000-4-13 Menu .................................................................................................................. 188

Figure 9-26: IEC 61000-4-13 FCurve................................................................................................................ 190

Figure 9-27: IEC 61000-4-13 OSwing ............................................................................................................... 190

Figure 9-28: IEC 61000-4-13 Sweep ................................................................................................................ 191

Figure 9-29: IEC 61000-4-13 Harmonics .......................................................................................................... 192

Figure 9-30: IEC 61000-4-13 Inter harmonics .................................................................................................. 193

Figure 9-31: IEC 61000-4-13 Meister Curve ..................................................................................................... 194

Figure 9-32: IEC 61000-4-13 Test Flowchart Class 1 and 2 ............................................................................. 195

Figure 9-33: IEC 61000-4-13 Test Flowchart Class 3 ....................................................................................... 196

Figure 9-34: MENU 2 SCREEN ........................................................................................................................ 198

Figure 9-35: INTERHARMONICS SCREEN ..................................................................................................... 198

Figure 9-36: Example Connection With 5001iX and EOS-1 ............................................................................. 205

Figure 9-37: Example Connection With Compliance Test System and EOS-1 ................................................ 206

Figure 9-38: 15003iX-CTS-EOS3-LR3 .............................................................................................................. 207

Figure 9-39: 15003iX/3-EOS3 ........................................................................................................................... 208

Figure 9-40: EOS3 Location of 70/80 Taps for each phase. ............................................................................. 212

Figure 9-41: Example Connection With MODE iX ............................................................................................ 219

Figure 9-42: Example Connections With OMNI 1-18i ....................................................................................... 226

Figure 9-43: Example Connections With OMNI 3-18i ....................................................................................... 227

Figure 9-44: Schematic Showing OMNI 1-37i and1-37iJ Connected to 5001iX System................................... 228

Figure 9-45: Schematic Showing OMNI 3-37i Connected to 30003iX System ................................................. 229

Figure 9-46: Applications Screen ...................................................................................................................... 230

Figure 9-47: OMNI Control Screen ................................................................................................................... 231

Figure 9-48: OMNI Control Screen ................................................................................................................... 231

Figure 9-49: XLS Module Dimensions .............................................................................................................. 235

Figure 9-50: XLS Connection on Low Range .................................................................................................... 236

Figure 9-51: XLS Connection on High Range ................................................................................................ 237

Figure 9-52: Application Menu .......................................................................................................................... 241

Figure 9-53: MIL704 Menu ............................................................................................................................... 242

Figure 9-54: Steady State Menu ....................................................................................................................... 242

Figure 9-55: Transient Menu ............................................................................................................................. 244

Figure 9-56: Emergency Menu......................................................................................................................... 245

Figure 9-57: Abnormal Screen ......................................................................................................................... 246

Figure 9-58: MIL704 DC Menu .......................................................................................................................... 247

i Series / iX Series ix

Figure 9-59: Steady State DC .......................................................................................................................... 247

Figure 9-60: Transient Menu ............................................................................................................................ 248

Figure 9-61: Abnormal Test Screen .................................................................................................................. 249

Figure 9-62: Emergency Test ............................................................................................................................ 250

Figure 9-63: 704 Option Test Selection Screen. ............................................................................................... 257

Figure 9-64: 704 Option Test Control Screen.................................................................................................... 261

Figure 9-65: 704 Option EUT Measurement Data Screen. ............................................................................... 264

Figure 9-66: ABD Option Test Selection Screen. .............................................................................................. 293

Figure 9-67: ABD Option Test Control Screen. ................................................................................................. 297

Figure 9-68: ABD Option EUT Measurement Data Screen. .............................................................................. 300

Figure 9-69: ABD0100.1.8 Switching Transient Control Window ...................................................................... 303

Figure 9-70: Application Screen ........................................................................................................................ 317

Figure 9-71 Watt-Hour Meter Screen ................................................................................................................ 317

Figure 9-72: WH-Meter Screen With Function Active ....................................................................................... 318

x i Series / iX Series

List of Tables

Table 3-1: Wire Sizes ........................................................................................................................................ 17

Table 3-2: System Interface Connector (J22) .................................................................................................... 18

Table 3-3: Remote Sense Connector – TB3 ....................................................................................................... 20

Table 3-4: RS232C Connector ............................................................................................................................ 21

Table 5-1: Logic Board LED‟s ........................................................................................................................... 109

Table 6-1: Output Calibration Table ................................................................................................................. 116

Table 6-2: Calibration Load For Each Phase .................................................................................................... 117

Table 6-3: Measurement Calibration Table ....................................................................................................... 119

Table 6-4: Gain Adjustments ............................................................................................................................ 120

Table 6-5: Current Limit Calibration .................................................................................................................. 120

Table 6-6: GPIB addresses for impedance calibration ..................................................................................... 121

Table 6-7: Programmable Z adjustment pots .................................................................................................... 122

Table 6-8: Formulas to calculate R and L ......................................................................................................... 122

Table 7-1: Basic Symptoms ............................................................................................................................. 125

Table 7-2: Auxiliary Power Supply Fuse Ratings ............................................................................................. 129

Table 8-1: Replaceable Parts .......................................................................................................................... 131

Table 8-2: Fuses .............................................................................................................................................. 132

Table 9-1: Normal Voltage and Frequency minimum ....................................................................................... 136

Table 9-2: Normal Voltage and Frequency Maximum ....................................................................................... 136

Table 9-3: Normal Voltage Unbalance .............................................................................................................. 137

Table 9-4: Normal VoltageSurge Sequence ..................................................................................................... 141

Table 9-5: Normal Frequency Transient Sequence .......................................................................................... 142

Table 9-6: Normal Frequency Variation Sequence ........................................................................................... 142

Table 9-7: Emergency Voltage and Frequency Minimum ................................................................................. 143

Table 9-8: Emergency Voltage and Frequency Maximum ................................................................................ 143

Table 9-9: Emergency Voltage Unbalance ....................................................................................................... 143

Table 9-10: Abnormal Voltage Minimum ........................................................................................................... 144

Table 9-11: Abnormal Voltage Maximum .......................................................................................................... 144

Table 9-12: Abnormal Frequency Transient...................................................................................................... 145

Table 9-13: Normal Voltage Minimum............................................................................................................... 146

Table 9-14: Normal Voltage Maximum .............................................................................................................. 147

Table 9-15: Voltage Surge ................................................................................................................................ 147

Table 9-16: Abnormal Voltage Surge ................................................................................................................ 149

Table 9-17: -160 Option Test Coverage, 115VAC and 28VDC ......................................................................... 151

Table 9-18: -160 Option Test Coverage, 230VAC and 14VDC ......................................................................... 152

Table 9-19: Dips and Interruptions Tests Performed During RUN ALL ........................................................... 183

Table 9-20: Voltage Variations Test Performed During RUN ALL ................................................................... 184

Table 9-21: EOS Versions ................................................................................................................................ 199

Table 9-22: -704 Option Test Coverage ............................................................................................................ 253

Table 9-23: -ABD Option Test Coverage .......................................................................................................... 290

Table 10-1: Error Messages.............................................................................................................................. 324

User Manual

i Series / iX Series 1

1. Introduction

This instruction manual contains information on the installation, operation, calibration and

maintenance of all power systems that use the 3001i, 5001i, 3001iX, and 5001iX power sources

with the programmable controller. Higher power configurations consisting of multiple units

operated in parallel are also covered by this user manual. Such models are 10001iX, 10002iX,

15003iX and 30003iX.

1.1 General Description

The 3001i, 5001i, 3001iX, and 5001iX are high efficiency, lightweight AC power sources that

provide a precise output with low distortion. Older generation i Series have two voltage ranges,

either 0-135V or 0-270V. The iX Series and the newer generation i Series offer two sets of

ranges, 0-135/0-270 and 0-150/0-300. Full power is available at the maximum output voltage for

all ranges. Two or three 5001i/iX units can be connected in parallel as a single-phase system for

10 kVA or 15 kVA respectively. Three or six units can be connected as a three-phase system.

They can be operated with AC or DC output. The iX Series also offers AC+DC output mode.

User Manual

2 i Series / iX Series

2. Specifications

All specifications are for a single i or iX series chassis and 25 5 C sine wave output with a

resistive load unless noted otherwise.

2.1 Electrical

2.1.1 Input

Parameter

3001i & Ix

5001i & iX

Line Voltage:

208-240 10% VAC, single phase

208-240 VLL 10%, (Standard)

400-440 VLL 10%, (-400)

400-480 VLL 10%, (-400)

3 phase, 3 wire + ground

Line VA:

5000VA

8000VA

Line Current:

25 A RMS max. (Per Box)

23 A RMS max. at 208-240 VAC

12 A RMS max. at 400-440 VAC

and 400-480 VAC (Per Box)

Line Frequency:

50-60 Hz 10%

Efficiency:

80% (typical) depending on line and load

Power Factor:

0.7 (typical)

0.9 (typical)

Inrush Current:

100 Apk for 100 s

100 Apk for 100 s at 208-240V

50 Apk for 100 s at 400-440 VAC

and 400-480 VAC

Hold-Up Time:

15 ms

Isolation Voltage:

2200 VAC input to output

1350 VAC input to chassis

User Manual

i Series / iX Series 3

2.1.2 Output

(ALL SPECIFICATIONS ARE FOR AC AND DC UNLESS NOTED OTHERWISE)

Output Parameter

i Series

iX Series

Modes:

AC, DC

AC, DC, AC+DC

Voltage:

Ranges (L-N):

AC Mode

Low: 0 - 135 VAC / High: 0 - 270 VAC

0 - 150 VAC / High: 0 - 300 VAC

DC Mode

Low: 0 - 135 VDC / High: 0 - 270 VDC

0 - 150 VDC / High: 0 - 300 VDC

AC+DC Mode

iX Models only.

AC: Low: 0 - 150 V / High: 0 - 300 V

DC Offset: Low 0 - 150 V / High; 0 - 250 V

Programming

Resolution:

AC Mode

0.1 V

DC Mode

0.1 V

AC+DC Mode

AC: 01. V

DC Offset: 0.01 V < 0.5 V

0.1 V 0.6 - 25 V

1 V > 25 V

Voltage Accuracy:

AC mode

0.5% of range, 16 to 400 Hz.

DC mode

0.5% of range

DC offset

(AC+DC mode)

5% of range ± 0.1 VDC.< 25VDC

5% of range ± 1 VDC.> 25VDC

Voltage Distortion 1:

(linear load)

1% max THD at 50/60 Hz

2% max THD at 400 Hz

1% max THD at 50/60 Hz

2% max THD at 400 Hz

Load Regulation:

0.5% DC to 100 Hz

2.2% to 500 Hz (135 range)

0.6% to 500 Hz (270 range)

0.5% DC to 100 Hz.

2.2% to 500 Hz (135/150 range)

0.6% to 500 Hz (270/300 range)

Line Regulation:

0.1% for 10% input line

change

0.1% for 10% input line change

Power: (per phase, either range, at full scale voltage)

3001, 9003i/iX

5001, 15003i/iX

10001i/iX

3000 VA AC, 2100 W DC

5000 VA AC, 3500 W DC

10000 VA AC, 7000 W DC

3000 VA AC, 2100 W DC

5000 VA AC, 3500 W DC

10000 VA AC, 7000 W DC

1 The distortion specification for the 3001i and iX is valid for an input voltage range of 197-264 V.

User Manual

4 i Series / iX Series

Output Parameter

i Series

iX Series

15001i/iX

15000 VA AC, 10500 W DC

Current, maximum rms amps per phase:

3001i/iX

22.2, 135 VAC range

11.1, 270 VAC range

22.2, 135 VAC range

20.0, 150 VAC range

11.1, 270 VAC range

10.0, 300 VAC range

15.5, 135 VDC range

7.77, 270 VDC range

15.5, 135 VDC range

14.0, 150 VDC range

7.77, 270 VDC range

7.00, 300 VDC range

Current, maximum rms amps per phase:

5001, 15003i/iX

per phase

37.0, 135 VAC range

18.5, 270 VAC range

37.0, 135 VAC range

33.3, 150 VAC range

18.5, 270 VAC range

16.7, 300 VAC range

25.0, 135 VDC range

11.7, 270 VDC range

25.9, 135 VDC range

23.3, 150 VDC range

12.95, 270 VDC range

11.69, 300 VDC range

10001i/iX

74.0, 135 VAC range

37.0, 270 VAC range

74.0, 135 VAC range

66.7, 150 VAC range

37.0, 270 VAC range

33.3, 300 VAC range

51.8, 135 VDC range

25.9, 270 VDC range

51.8, 135 VDC range

46.6, 150 VDC range

25.9, 270 VDC range

23.3, 300 VDC range

User Manual

i Series / iX Series 5

Output Parameter

i Series

iX Series

15001i/iX

111, 135 VAC range

55.5, 270 VAC range

111, 135 VAC range

100, 150 VAC range

55.5, 270 VAC range

50.0, 300 VAC range

77.7, 135 VDC range

38.8, 270 VDC range

77.7, 135 VDC range

70.0, 150 VDC range

38.8, 270 VDC range

35.0, 300 VDC range

(Derated linearly from 50% of voltage to 10% of specified current at 5% of voltage range)

Note: For the iX series, the current output in the AC & DC mode is equal to the current in the AC mode if the DC

voltage is less than 20% of the fullscale voltage. It is equal to the DC current for DC voltages more than 20% of

fullscale

User Manual

6 i Series / iX Series

Output Parameter

i Series

iX Series

Current Limit

programmable 0 to 100% of range for all ranges

Frequency Range:

16.00 - 81.91 Hz (0.01 Hz resolution)

81.0 - 500.0 Hz (0.1 Hz resolution)

Frequency Accuracy:

0.01% of programmed value

DC Offset Voltage:

Less than 20 mV with linear load.

Output Impedance

Range:

n/a

Rmin to 1000 m

Lmin to 1000 H

Resolution:

n/a

4 m

4 H

Accuracy:

n/a

2% F.S. at 796 H and 400 m

Output Noise:

(20 kHz to 1 MHz)

400 mVrms max, 135 V

range,

800 mVrms max, 270 V range

<250 mV rms (typ),

<500 mV rms (max)

Peak Rep AC Current:

3001i/iX

5001i/iX

9003i/iX

15003i/iX

110 A for 135 V range,

92 A for 270 V range

110 A for 135 V range,

100 A for 150 V range,

92 A for 270 V range,

83 A for 300 V range

10001i/iX

220 A for 135 V range,

184 A for 270 V range

220 A for 135 V range,

200 A for 150 V range,

184 A for 270 V range,

166 A for 300 V range

15001i/iX

330 A for 135 V range,

276 A for 270 V range

330 A for 135 V range,

300 A for 150 V range,

276 A for 270 V range,

249 A for 300 V range

Crest Factor:

Up to 5:1

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