ABB 07AC91 Operating instructions

Operating Manual Advant Controller 31

Series 40 and 50

Order No.

1SAC 1316 34 R0201

ABB Schalt-

und Steuerungstechnik

Regulations

Concerning the Setting up of Installations

Apart from the basic Regulations for the Setting up of

Power Installations DIN VDE* 0100 and for The Rating of

Creepage Distances and Clearances DIN VDE 0110 Part1

and Part2 the regulations The Equipment of Power In-

stallations with Electrical Components DIN VDE 0160 in

conjunction with DIN VDE 0660 Part500 have to be taken

into due consideration.

Further attention has to be paid to DIN VDE 0113 Part1

and Part200 in case of the control of working and pro-

cessing machines. If operating elements are to be mounted

near parts with dangerous contact voltage DIN VDE 0106

Part100 is additionally relevant.

If the protection against direct contact according to DIN

VDE 0160 is required, this has to be ensured by the user

(e.g. by incorporating the elements in a switch-gear cabi-

net). The devices are designed for pollution severity 2 in

accordance with DIN VDE 0110 Part1. If higher pollution

is expected, the devices must be installed in appropriate

housings.

The user has to guarantee that the devices and the com-

ponents belonging to them are mounted following these

regulations. For operating the machines and installations,

other national and international relevant regulations, con-

cerning prevention of accidents and using technical work-

ing means, also have to be met.

The Advant

®

Controller devices are designed according to

IEC 1131 Part2. Meeting this regulation, they are classi-

fied in overvoltage category II which is in conformance with

DIN VDE 0110 Part2.

For the direct connection of Advant

®

Controller devices,

which are powered with or coupled to AC line voltages of

overvoltage category III, appropriate protection measures

corresponding to overvoltage category II according to IEC-

Report 664/1980 and DIN VDE 0110 Part 1 are to install.

Equivalent standards:

DIN VDE 0110 Part 1 Û IEC 664

DIN VDE 0113 Part 1 Û EN 60204 Part 1

DIN VDE 0660 Part 500 Û EN 60439-1 Û IEC 439-1

* VDE stands for Association of German Electrical

Engineers.

ABB Schalt- und Steuerungstechnik GmbH Heidelberg

Advant Controller AC 31 / Issued: 08.99 Contents – 1

3

Contents

1 Introduction…………… ..............................................................................................................................1-1

1.1 General information on the AC31 system....................................................................................................1-1

1.2 General setup rules......................................................................................................................................1-2

1.2.1 Basic units with local extensions option.......................................................................................................1-2

1.2.2 Basic units with remote extensions option...................................................................................................1-3

1.3 Operation of the 40 and 50 series basic units..............................................................................................1-4

1.3.1 Functional diagram.......................................................................................................................................1-4

1.3.2 Program execution.......................................................................................................................................1-5

1.3.3 Bus transmission..........................................................................................................................................1-6

1.3.4 Refresh times / response times....................................................................................................................1-7

1.3.5 Power on / program start..............................................................................................................................1-7

1.3.6 Power cuts or drops (battery).......................................................................................................................1-7

1.4 References...................................................................................................................................................1-8

2 not used

3 Technical specifications............................................................................................................................3-1

3.1 General operating conditions .......................................................................................................................3-1

3.2 Technical specifications of the CS31 system bus........................................................................................3-3

3.3 Basic units ..................................................................................................................................................3-4

3.3.1 View of a basic unit ......................................................................................................................................3-4

3.3.2 Technical specifications ...............................................................................................................................3-6

3.4 Centrally extensible remote units...............................................................................................................3-10

3.4.1 View............................................................................................................................................................3-10

3.4.2 Technical specifications of the centrally extensible remote units...............................................................3-12

3.5 Digital central extensions........................................................................................................................3-14

3.5.1 View............................................................................................................................................................3-14

3.5.2 Digital central extensions specifications.....................................................................................................3-16

3.6 Analog central extension.........................................................................................................................3-18

3.6.1 View............................................................................................................................................................3-18

3.6.2 Technical specifications of the analog central extension...........................................................................3-19

3.6.3 Analog inputs diagrams..............................................................................................................................3-20

3.6.4 Analog outputs diagrams ...........................................................................................................................3-22

3.6.5 Hardware configuration, switches on left side of analog extension ...........................................................3-23

3.6.6 Configuration via push button on front panel of analog extension.............................................................3-24

Contents – 2 Advant Controller AC 31 / Issued: 08.99

3

3.7 Accessories ..............................................................................................................................................3-25

3.7.1 Programming cables: 07 SK 50 and 07 SK 52...........................................................................................3-25

3.7.2 ASCII/MODBUS

®

communications cables: 07 SK 51 and 07 SK 53..........................................................3-27

3.7.3 Display cables TC50: 07 SK 54 and 07 SK 55...........................................................................................3-29

3.7.4 Connectors .................................................................................................................................................3-29

3.7.5. Labels.........................................................................................................................................................3-30

4 Installation...................................................................................................................................................4-1

4.1 Implementation of an AC31 system .............................................................................................................4-1

4.1.1 Assembly conditions.....................................................................................................................................4-1

4.1.2 Input / output cabling....................................................................................................................................4-1

4.1.3 Dimensions (in mm)......................................................................................................................................4-2

4.1.4 Earthing ........................................................................................................................................................4-4

4.1.5 The CS31 system bus..................................................................................................................................4-6

4.2 Basic unit and remote unit cabling ...............................................................................................................4-7

4.3 Cabling digital central extensions...............................................................................................................4-11

4.4 Cabling the analog central extension.........................................................................................................4-15

4.5 Addressing..................................................................................................................................................4-18

4.5.1 Input/output variables.................................................................................................................................4-18

4.5.2 Addressing basic unit masters or stand-alone basic units with central extensions....................................4-18

4.5.3 Addressing slave basic units or remote extension units on the CS31 systembus.....................................4-20

4.5.4 Summary....................................................................................................................................................4-24

5 Programming ..............................................................................................................................................5-1

5.1 Introduction to the software...........................................................................................................................5-1

5.2 List of variables.............................................................................................................................................5-3

5.3 Initialization of the basic units .......................................................................................................................5-6

5.4 Configuration.................................................................................................................................................5-7

5.4.1 System constants.........................................................................................................................................5-7

5.4.2 Configuration with the CS31CO function block..........................................................................................5-19

5.4.3 Configuration with the MAIL command ......................................................................................................5-19

5.5 Software functions.......................................................................................................................................5-19

6 Communication ..........................................................................................................................................6-1

6.1 Communication between basic units on the CS31 system bus....................................................................6-1

6.1.1 Addressing in the CS31 system bus ............................................................................................................6-1

6.1.2 Defining the communication data.................................................................................................................6-1

6.1.3 Programming................................................................................................................................................6-3

Advant Controller AC 31 / Issued: 08.99 Contents – 3

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6.2 Network communication via the integrated MODBUS

®

interface................................................................. 6-6

6.2.1 Protocol description......................................................................................................................................6-6

6.2.2 Configuration of the MODBUS interface...................................................................................................... 6-8

6.2.3 Programming................................................................................................................................................6-8

6.2.4 Response times for MODBUS

®

communication........................................................................................ 6-11

6.3 Point to point communication with the integrated ASCII interface.............................................................. 6-13

6.3.1 Protocol description....................................................................................................................................6-13

6.3.2 Configuration of the communication........................................................................................................... 6-13

6.3.3 Programming..............................................................................................................................................6-13

6.4 Point to point communication with the programming protocol....................................................................6-14

6.4.1 Description.................................................................................................................................................. 6-14

6.4.2 The command list of the integrated editor which is available in terminal mode......................................... 6-14

7 Diagnosis .................................................................................................................................................... 7-1

7.1 Types of errors detected...............................................................................................................................7-1

7.2 Detection of errors........................................................................................................................................ 7-2

7.3 Read the PLC status via the programming software....................................................................................7-4

7.4 Error management via programming............................................................................................................ 7-4

7.4.1 Description of the diagnosis variables.......................................................................................................... 7-4

7.4.2 Meaning of the contents of the error word flags........................................................................................... 7-6

Appendix..................................................................................................................................................................A-1

A1 Correspondence between variables and physical addresses ......................................................................A-1

A2 Historical values............................................................................................................................................A-3

Contents – 4 Advant Controller AC 31 / Issued: 08.99

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Advant Controller AC 31 / Issued: 01.99 1 – 1 Introduction

3

1 Introduction

This chapter provides an introduction to automation with Advant Controller 31 (AC31), from the

overall architecture to the operational rules of the 40 and 50 series basic units.

1.1 General information on the AC31 system

The AC31 system comprises the 40, 50 and 90 series. This operating guide describes the 40

and 50 series. The AC31 system description (order number 1SAC 1316 99 R0201) contains

the documentation for the 90 series.

Due to high modularity, AC31 offers both beginners and experienced users access to automa-

tion applications with 14 to 1000 inputs and outputs.

From a compact machine with only a few automated functions to large installations spread

over hundreds of metres or even kilometres, AC31 can be adapted to meet your requirements.

It is therefore possible to implement distributed applications throughout a site, workshop or

machine where all the components (input/output units, basic unit) are close to the sen-

sors/actuators. The whole installation is connected by a single twisted pair via which all infor-

mation from the sensors is sent after processing by the basic unit to the actuators via the de-

centralized intelligent units. The following communication interfaces are available to extend the

AC31’s possibilities and to ensure integration with other automation systems: MODBUS



,

ASCII, ARCNET



, RCOM, AF100. Developments in this field are ongoing.

Many users throughout the world have implemented numerous applications such as:

Õ Machine control:

Manufacture of parquet flooring

Assembly of electrical contactors

Manufacture of ceramic products

Metal pipe welding, etc.

Õ Controlling-commanding installations:

Wharf cranes

Water treatment plants

Ski lifts

Wind power systems, etc.

Õ Systems management:

Energy management

Climatic management

Tunnel ventilation

Alarm systems in hospital environments

Greenhouse lighting and ventilation control, etc.

Introduction 1 – 2 Advant Controller AC 31 / Issued: 01.99

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1.2 General setup rules

An AC31 system always includes an AC31 basic unit. There are three types of basic units:

- The 40 series basic units with a local inputs/outputs extensions interface.

- The 50 series basic units with a local inputs/outputs extensions interface and a CS31 bus in-

terface for remote extensions.

- The 90 series basic units, with a CS31 bus interface for remote extensions.

Each basic unit incorporates a specific number of digital inputs/outputs and some of the units

in the 90 series also feature analog inputs/outputs.

Depending on the basic unit, it is possible to increase the number of inputs/outputs and add

input/output extensions.

1.2.1 Basic units with central extensions option

With the 40 and 50 series, it is possible to increase the number of inputs/outputs of the basic

unit by adding up to 6 local extension units of either type, digital or analog (see Figure 1).

Connection is done via integrated flat cables.

07KR51

or

07CT41

XI16E1 XO08R1 XC08L1 XM06B5

A maximum of 6 digital or analog central extensions

Figure 1: Basic unit with extension units on the local interface for input/output units

Advant Controller AC 31 / Issued: 01.99 1 – 3 Introduction

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1.2.2 Basic units with remote extensions option

With the 50 and 90 series, it is possible to increase the number of inputs/outputs of the basic

basic unit by adding remote units. The basic unit controlling the system is called the MASTER

basic unit. The maximum bus length is 500 m without an amplifier and 2000 m with 3 amplifi-

ers (1 NCB or NCBR unit enables bus amplification for 500 m).

07KR51 XI16E1 XO08R1

A maximum of 31 bus connection points

A maximum of 500 m without amplifiers

A maximum of 2000 m with amplifiers

ICMK14F1 XC08L1 XM06B5 ACS600

Frequency

converter

NCSA-01

interface

Festo

air pressure

actuators

CS 31 bus

A maximum of 6 extensions

Figure 2: Basic unit with extension units on the local interface for input/output units and on the CS31 system bus

The master basic unit can manage up to 31 connection points, so-called SLAVES, such as:

- 50 series remote units with central extension capabilities: a maximum of 6 extension units

comprising a maximum of 8 analog input channels and 8 analog output channels

- 30 and 90 series remote units (without central extension capacities) with analog/digital in-

puts/outputs

- High-speed counter units

- ABB frequency converter

- Air pressure actuators

- 50 series basic units

- 90 series basic units as slaves with their own user programs

- or any other devices which support CS31 communication (see Figure 2).

Comment:

A slave fitted solely with digital channels occupies 1 connection point.

A slave fitted with digital and analog channels occupies 2 connection points of the available

31.

The maximum number of remote analog units depends on the MASTER basic unit:

- 50 series: - a maximum of 31 remote analog input units

or - a maximum of 31 remote analog output units

or - a maximum of 15 slaves (ICMK14F1) with analog input/output extensions

+ 1 remote analog input/output unit (15 x 2 + 1 = 31)

or - a mixed digital/analog configuration within the previous limits

- 90 series: - a maximum of 12 remote analog input units

or - a maximum of 12 remote analog output units

or - a maximum of 12 slaves with analog extensions

or - a mixed digital/analog configuration within the permissible limits

Introduction 1 – 4 Advant Controller AC 31 / Issued: 01.99

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1.3 Operation of the 40 and 50 series basic units

1.3.1 Functional diagram

The memory of the 40 and 50 series is composed of two distinct areas:

- A RAM memory where the user program and data is loaded

- A Flash EPROM memory which contains:

- a backup of the user program with the program constants,

- the configuration data

- and the system program, which is protected against access by the user program.

A built-in battery (only in 50 series) also enables the backup of internal variables.

The system program comprises a set of universal functions designed to cover all applications

and ensure all the basic PLC functions. The user program is developed with the

907 PC331 R402 programming and test software. After being translated into instructions which

can be understood by the basic unit, the program is loaded in RUN or STOP mode into the

RAM and then saved to the Flash EPROM. This means that each time the program is loaded,

the user program saved in the Flash EPROM is copied to the RAM for processing by the mi-

croprocessor (Figure 3).

The structure of the system program memory, the user program, the inputs/outputs and inter-

nal variables are described in the appendix.

PC

CPU

RAM

At program

call-up

Program

transmission

BASIC UNIT

Isolated

RS232/485

connection

Flash

ASIC

UART

Figure 3: Functional diagram of a basic unit

Advant Controller AC 31 / Issued: 01.99 1 – 5 Introduction

3

1.3.2 Program execution

The basic unit microprocessor ensures the cyclic execution of the user program as shown in

Figure 4.

The internal processing:

- PLC monitoring and control

- operating and test functions

is executed in parallel with the previously described cycle.

The execution duration of a cycle (bus cycle + program cycle) is controlled by the basic unit.

Any excess of the cycle time defined by the user is signaled by the ERR LED at the front of the

basic unit.

Read inputs

Program processing

Write outputs

RUN STOP

Forcing the outputs

to 0

Communication along the

CS31 system bus

Figure 4: The program execution cycle

Introduction 1 – 6 Advant Controller AC 31 / Issued: 01.99

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1.3.3 Bus transmission

The master basic unit manages the transmission of messages to the various slaves via the

RS485 connection.

The messages are transmitted in the following format:

- Request from the master basic unit:

address data CRC8

- Request from the remote units:

start data CRC8

The messages always end with an end of frame control character: checksum CRC8.

The length of the exchanged frames depends on the type of unit. Frames exchanged with

analog units are the longest.

The basic unit interrogates the remote units to establish an initial image of the system configu-

ration during initialization.

The remote units are then interrogated with each bus cycle. This enables the recognition of

newly added or removed remote units and the update of the diagnosis information.

If the basic unit receives a message indicating a CRC8 error, it will not be signaled immedi-

ately and the frame will not be taken into account. After nine consecutive transmission errors,

a "bus error" is signaled by the basic unit. The bus error is also signaled to the remote units

after a 250 ms time-out.

Advant Controller AC 31 / Issued: 01.99 1 – 7 Introduction

3

1.3.4 Refresh times/response times

Bus refresh times and basic unit response times depend on the system configuration, the

number and type of the remote units on the CS31 bus.

Bus refresh times

The bus refresh times correspond to the transmission time over the bus. The calculation corre-

sponds to the addition of all the communication times of the remote units on the bus and the

base time of the master basic unit.

Basic unit response times

The basic unit response time corresponds to the time taken to activate an output after the acti-

vation of an input.

The maximum response time is obtained by adding the delay time for the output, the bus re-

fresh time and twice the cycle time.

The delay time for the input on the 40 and 50 series is 5 ms.

The response time for a transistor output is considered as 0 ms, the response time for a relay

output is 6 ms.

The cycle time defines the time intervals after which the processor starts the execution of the

user program again.

The cycle time has to be specified by the user. It must be greater than the program processing

time of the user program, the data transmission times and the related waiting times.

The cycle time is also the time base for some time-driven functions such as the PI regulator.

Comment:

The calculation of the cycle time and the communication times between the basic unit and the

input/output units for calculating the bus transmission times is found in chapter 5.4 in the table

"Bus reaction times“.

1.3.5 Power on/program start

The basic unit executes a complete series of auto tests at each startup. The program can only

be started if no errors have been detected.

The auto tests verify the following:

- the program syntax,

- the data transmission,

- the status of the extensions,

- the status of the remote units, if the basic unit is configured as master.

- the startup conditions (internal memories are reset or not – depending on the configuration

by the user).

The basic unit initialization depends on the startup type: see chapter 5.3

The bus system is also initialized after startup if the basic unit is the master on the CS31 sys-

tem bus.

1.3.6 Power cuts or drops (battery)

The 50 series basic unit features built-in battery backup in order to save the necessary infor-

mation for the next startup in the event of a power drop or cut.

The backup battery is a standard Vanadium-Lithium cell which the user can change himself.

Battery backup is effective up to 20 days at 25 °C. During this period data (e. g. flags) can be

saved although power to the device is down.

The cell is fully charged after 12 hours of continuous device operation. Its lifetme may vary

from 6 to 15 years, depending on how often and for how long power supply to the device is off.

Caution:

Observe the following operational guidelines:

Introduction 1 – 8 Advant Controller AC 31 / Issued: 01.99

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• Never short-circuit the battery! There is danger of overheating and explosion. Avoid acci-

dental short-circuits, therefore do not store batteries in metallic containers or boxes and do

not bring them into contact with metallic surfaces.

• Replace the battery only whith the supply voltage on! Otherwise you risk data being

lost.

• Dispose of battery environmentally consciously!

Prior configuration of the basic unit is required to save all or part of the data (see chapter 5). If

the configuration is absent, all functions and internal data will be reset to 0 after a power drop

or cut.

A power cut or drop occurring on a 40 series basic unit will result in all the functions and inter-

nal data being reset to 0.

1.4 References

Products Description Order no.

Basic units

40 series Centrally extensible basic unit (without CS31 bus connection)

07 CR 41 24VDC Centrally extensible basic unit

with 8 isolated inputs and 6 relay outputs

RS232 interface for programming or ASCII or MODBUS



commu-

nication

24 V d.c. power supply

1SBP260020R1001

07 CR 41 120/230VAC Centrally extensible basic unit

with 8 isolated inputs and 6 relay outputs

RS232 interface for programming or ASCII or MODBUS



commu-

nication

120/230 V a.c. power supply

1SBP260021R1001

07 CT 41 24VDC Centrally extensible basic unit

with 8 isolated inputs and 6 transistor outputs

RS232 interface for programming or ASCII or MODBUS



commu-

nication

24 V d.c. power supply

1SBP260022R1001

50 series Master and/or slave basic units, extensible centrally and de-

centrally (CS31 system bus)

07 KR 51 24VDC Decentrally extensible basic unit with CS31 system bus,

with 8 isolated inputs and 6 relay outputs

RS232 or RS485 interface

for programming or ASCII or MODBUS



communication

24 V d.c. power supply

1SBP260010R1001

07 KR 51 120/230VAC Decentrally extensible basic unit with CS31 system bus,

with 8 isolated inputs and 6 relay outputs

RS232 or RS485 interface

for programming or ASCII or MODBUS



communication

120/230 V a.c. power supply

1SBP260011R1001

07 KT 51 24VDC Decentrally extensible basic unit with CS31 system bus,

with 8 isolated inputs and 6 transistor outputs

RS232 or RS485 interface

for programming or ASCII or MODBUS



communication

24 V d.c. power supply

1SBP260012R1001

Advant Controller AC 31 / Issued: 01.99 1 – 9 Introduction

3

Products Description Order no.

Centrally extensible remote units

with CS31 bus connection

Only for 50 and 90 series basic units

ICMK 14 F1 24VDC Extensible remote unit

with 8 inputs and 6 relay outputs,

24 V d.c. power supply

1SBP260050R1001

ICMK 14 F1 120/230VAC Extensible remote unit

with 8 inputs and 6 relay outputs,

120/230 V AC power supply

1SBP260051R1001

ICMK 14 N1 24VDC Extensible remote unit

with 8 inputs and 6 transistor outputs,

24 V d.c. power supply

1SBP260052R1001

Central extensions without CS31

bus connection

For 40 and 50 series basic units and centrally extensible

remote units with CS31 bus connection

XI 16 E1 Digital extension

with 16 isolated inputs,

powered by the basic unit or remote unit

1SBP260100R1001

XO 08 R1 Digital extension

with 8 relay outputs,

powered by the basic unit or remote unit

1SBP260101R1001

XC 08 L1 Digital extension

with 8 channels, configurable as inputs or transistor outputs,

24 V d.c./0.5 A,

powered by the basic unit or remote unit

1SBP260102R1001

XK 08 F1 Digital extension

with 4 inputs and 4 relay outputs,

powered by the basic unit or remote unit

1SBP260102R1001

XM 06 B5 Analog extension

with 4 inputs configurable for current/voltage/Pt 100/Pt 1000)

and 2 outputs configurable for current/voltage resolution 12

bits,

powered by the basic unit or remote unit

1SBP260103R1001

30 series digital remote units with

CS31 bus connection

For 50 and 90 series basic units

ICSI 08 E4 230VAC Digital remote unit

with 8 isolated inputs 230 V a.c.,

230 V a.c. power supply

FPR 331 6401 R0016

ICSO 08 Y1 24VDC Digital remote unit

with 8 transistor outputs 24 V d.c./2 A,

24 V d.c. power supply

FPR 331 1101 R1022

30 series plug-in base For 30 series remote units (with CS31 bus connection)

ECZ Plug-in base for mounting series 30 remote units FPR 370 0001 R0001

Introduction 1 – 10 Advant Controller AC 31 / Issued: 01.99

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Products Description Order no.

90 series remote units

(with CS31 bus connection)

For 50 and 90 series basic units, not centrally extensible

07 DI 92 24V 24 V DC Digital remote unit

with 32 inputs,

24 V d.c. power supply

GJR 525 2400 R0101

07 DC 91 24 V DC Digital remote unit

with 16 inputs, 8 transistor outputs 24 V d.c./0.5 A

and 8 channels configurable for input/output

24 V d.c. power supply

GJR 525 1400 R0202

07 DC 92 24 V DC Digital remote unit

with 32 channels configurable for input/output,

transistor outputs 24 V d.c./0.5 A,

24 V d.c. power supply

GJR 525 2200 R0101

07 AI 91 24 V DC Analog remote unit

with 8 inputs configurable for current/voltage/ Pt 100/Pt 1000 or

thermocouple types J, K, S)

resolution 12 bits

24 V d.c. power supply

GJR 525 1600 R0202

07 AC 91 24 V DC Analog remote unit

16 channels configurable for input/output,:

1. 16 channels configurable in pairs for input/output, 8 bits,

current, voltage

2. 8 inputs and 8 outputs, 12 bits, current, voltage

GJR 525 2300 R0101

Remote units with IP 67

protection (with CS31 con-

nection)

For 50 and 90 series basic units, not centrally extensible

07 DI 93-I 24VDC Digital remote unit with IP 67 protection

with 16 inputs,

24 V d.c. power supply

GJV 307 5613 R0202

07 DO 93-I 24VDC Digital remote unit with IP 67 protection

with 8 outputs, 24 V d.c., 2 A transistor,

24 V d.c. power supply

GJV 307 5611 R0202

07 DK 93-I 24VDC Digital remote unit with IP 67 protection

with 8 inputs and 4 outputs, 24 V d.c., 2 A transistor,

24 V d.c. power supply

GJV 307 5623 R0202

Remote counter units

(with CS31 bus connection)

For 50 and 90 series basic units, not centrally extensible

High-speed remote counter unit, max. 50 kHz

4 inputs A/A, B/B, C/C – 5, 15 or 24 V d.c.

Modes : incremental, A-B (32 bits), A+B (32 bits), 3 (16 bits) stand-

alone counters or 3 (16 bits) frequency meters

100 ms to 6536.5 s

enable, reset, setpoint, reference point

7 transistor outputs (24 V d.c./0.5 A) for local comparison manage-

ment between 2 instructions and the counter content.

ICSF 08 D1 24VDC 24 V d.c. power supply FPR 332 3101 R1012

ICSF 08 D1 230VAC 230 V a.c. power supply FPR 332 3101 R0016

ECZ Plug-in base for mounting remote counter units FPR 370 0001 R0001

Advant Controller AC 31 / Issued: 01.99 1 – 11 Introduction

3

Products Description Order no.

Displays

TC 50 Display with 2 lines of 20 characters, 7 operator keys, 5 customizable

keys for parameter modifications or process control

IP 65 front plate

128 pages with 6 variables per page

128 help messages + 128 information messages

RS232 connection via the serial interfaces of the basic units

MODBUS



protocol or AC31 programming mode

24 V d.c. power supply

Delivered with connector cable for 40 and 50 series basic units

1SBP260150R1001

TCWIN

Programming software for TC 50 under Windows



NT and 95. Deliv-

ered with connector cable for TC50-PC programming

1SBS260280R1001

TCWIN31

Programming software for TC 50 under Windows



3.11. Delivered

with connector cable for TC50-PC programming

1SBS260281R1001

XTC 08 4-digit BCD display with input/output device housing

powered by the basic unit or remote unit

1SBP260107R1001

Accessories for the CS31

bus

For series 50 and 90 basic units

NCB CS31 system bus amplifier for 500 m

max. 2.000 m with 3 amplifiers possible,

24 V d.c. power supply

FPR 347 1200 R1002

NCBR CS31 bus amplifier for 500 m

max. 2.000 m with 3 amplifiers possible,

with redundancy for parallel, ring or star networks,

24 V d.c. power supply

FPR 347 1300 R1002

Cables

07 SK 50 PC programming cable for 40 and 50 series basic units,

9-pin D-SUB connector to PC

1SBN260200R1001

07 SK 51

MODBUS



/ASCII communication cable for 40 and 50 series basic

units - 9-pin D-SUB connector to PC

1SBN260201R1001

07 SK 52 PC programming cable for 40 and 50 series basic units,

with bare wires/terminal connection to PC

1SBN260202R1001

07 SK 53 PC programming cable for 40 and 50 series basic units,

with bare wires/terminal connection to PC

1SBN260203R1001

07 SK 54 TC 50 cable for 40 and 50 series basic units 1SBN260204R1001

07 SK 55 PC-TC 50 programming cable

9-pin D-SUB connector to PC

1SBN260205R1001

07 SK 57 TC 50 cable for 30 and 90 series basic units 1SBN260207R1001

Introduction 1 – 12 Advant Controller AC 31 / Issued: 01.99

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Products Description Order no.

Connectors For 40 and 50 series basic units

07 ST 50 Three-wire dual connectors for easy connection to 40 and 50 series

basic units, of sensors or 3-wire digital actuators

2 units

1SBN260300R1001

07 ST 51 Dual connector for easy connection to 40 and 50 series basic units,

of sensors or 3/4 wire analog actuators

2 units

1SBN260301R1001

07 ST 52 Cage-clamp type dual connectors for digital channels

2 units

1SBN260302R1001

07 ST 54 A set of cage-clamp type connectors for basic or remote units 1SBN260311R1001

07 ST 55 A set of cage-clamp type connectors for XI 16 E1 extension 1SBN260312R1001

07 ST 56 A set of cage-clamp type connectors for XO 08 R1

or XC 08 L1 extension

1SBN260313R1001

07 ST 57 A set of cage-clamp type connectors for XM 06 B5 extension 1SBN260314R1001

Various accessories

07 LP 50 Program loading unit for 40 And 50 series basic units 1SBN260320R1001

Labels Label for labelling the input/output channels (100 units) 1SBN260310R1001

Documentation Technical documentation for the 40 and 50 series basic units

German

English

1SAC 1316 99R0101

1SAC 1316 99R0201

All the following AC31 products are described in the "AC31 System Description" documenta-

tion:

90 and 30 series basic units, IP 67 protection, high-speed counter, displays and CS31 bus ac-

cessories.

Advant Controller AC 31 / Issued: 01.99 3 – 1 Technical specifications

3

3 Technical specifications

This chapter describes the products and their general characteristics and operating conditions.

3.1 General operating conditions

The AC31 units were developed in accordance with the European EC directives, the main

national and international IEC 1131-1- and IEC 1131-2 standards and the EN61131-2 product

standard concerning automation devices.

Ambient conditions

- Temperature:

operation: horizontal

vertical

storage

transport

0 °C to + 55 °C

0 °C to + 40 °C

- 40 °C to + 75 °C

- 25 °C to + 75 °C

- Humidity

annual average

up to 30 days per year

occasionally

DIN 40040 class F without condensation

≤ 75%

95%

85%

- Atmospheric pressure:

operation

storage

≥ 800 hPA (≤ 2000 m)

≥ 600 hPA (≤ 3500 m)

Mechanical data

- Degree of protection index

- Housing

- Vibration stress

- Shock stress

IP20

UL V2

CEI68-2-6 Test Fc

CEI68-2-27 Test Ea

Tolerances for mains voltages

- 24 V d.c.

- 120 V a.c. (50/60 Hz)

- 230 V a.c. (50/60 Hz)

19.2 to 30 V (- 20%, + 25%)

97.75 to 126.5 V (- 18.5%, + 5.5%)

195.5 to 253 V (- 15%, + 10%)

Technical specifications 3 – 2 Advant Controller AC 31 / Issued: 01.99

3

Creepage distances and clearances

IEC 664 and DIN VDE 0160

Insulation test

IEC 1131-2

Electromagnetic compatibility

Immunity tests against:

- electrostatic discharge

- radiated fields

- fast transient bursts

- high energy pulse

- conducted high frequencies

IEC 1000-4-2 (level 3)

IEC 1000-4-3 (level 3)

IEC 1000-4-4 (level 3)

IEC 1000-4-5

IEC 1000-4-6 (level 3)

Voltage drops and brief power cut-offs

- d.c. power supply

- a.c. power supply

Duration of the power cut-offs: ≤ 10 ms

Time between 2 voltage drops: ≥ 1 s

Duration of the power cut-offs: ≤ 20 ms

Time between 2 voltage drops: ≥ 1 s

Dielectric tests

IEC 1131-2

Mountings

- DIN rail

- Screw fittings

35 mm

4 mm diameter screws (M4)

Connections

- Connectors

- Cross-section for:

earth

inputs

outputs

power supply

bus

- Screw-tightening torque

Removable terminal blocks (2.5 mm²)

Rigid or multi-conductor wire AWG 14

(1.95 mm²)

Rigid or multi-conductor wire AWG 18

(0.96 mm²) to AWG 14 (1.95 mm²)

Rigid or multi-conductor wire AWG 14

(1.95 mm²)

Rigid or multi-conductor wire AWG 14

(1.95 mm²)

Twisted pair AWG 24 (0.22 mm²) to AWG

18 (0.8 mm²)

0.8 Nm (given as an indication only)

Serial interface

- for programming

- for the bus

RS-232/RS-485

RS-485

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