ABB 07AC91 Operating instructions

Category
Noise Reduction Machine
Type
Operating instructions
Operating Manual Advant Controller 31
Series 40 and 50
Order No.
1SAC 1316 34 R0201
ABB Schalt-
und Steuerungstechnik
Regulations
Concerning the Setting up of Installations
Apart from the basic î‚“Regulations for the Setting up of
Power Installationsî‚” DIN VDE* 0100 and for î‚“The Rating of
Creepage Distances and Clearancesî‚” DIN VDE 0110 Partî‚ 1
and Partî‚ 2 the regulations î‚“The Equipment of Power In-
stallations with Electrical Componentsî‚” DIN VDE 0160 in
conjunction with DIN VDE 0660 Partî‚ 500 have to be taken
into due consideration.
Further attention has to be paid to DIN VDE 0113 Partî‚ 1
and Partî‚ 200 in case of the control of working and pro-
cessing machines. If operating elements are to be mounted
near parts with dangerous contact voltage DIN VDE 0106
Partî‚ 100 is additionally relevant.
If the protection against direct contact according to DIN
VDE 0160 is required, this has to be ensured by the user
(e.g. by incorporating the elements in a switch-gear cabi-
net). The devices are designed for pollution severity 2 in
accordance with DIN VDE 0110 Partî‚ 1. If higher pollution
is expected, the devices must be installed in appropriate
housings.
The user has to guarantee that the devices and the com-
ponents belonging to them are mounted following these
regulations. For operating the machines and installations,
other national and international relevant regulations, con-
cerning prevention of accidents and using technical work-
ing means, also have to be met.
The Advant
®
Controller devices are designed according to
IEC 1131 Partî‚ 2. Meeting this regulation, they are classi-
fied in overvoltage category II which is in conformance with
DIN VDE 0110 Partî‚ 2.
For the direct connection of Advant
®
Controller devices,
which are powered with or coupled to AC line voltages of
overvoltage category III, appropriate protection measures
corresponding to overvoltage category II according to IEC-
Report 664/1980 and DIN VDE 0110 Part 1 are to install.
Equivalent standards:
DIN VDE 0110 Part 1 Û IEC 664
DIN VDE 0113 Part 1 Û EN 60204 Part 1
DIN VDE 0660 Part 500 Û EN 60439-1 Û IEC 439-1
All rights reserved to change design, size, weigth, etc.
* VDE stands for î‚“Association of German Electrical
Engineersî‚”.
ABB Schalt- und Steuerungstechnik GmbH Heidelberg
Advant Controller AC 31 / Issued: 08.99 Contents – 1
3
Contents
1 Introduction…………… ..............................................................................................................................1-1
1.1 General information on the AC31 system....................................................................................................1-1
1.2 General setup rules......................................................................................................................................1-2
1.2.1 Basic units with local extensions option.......................................................................................................1-2
1.2.2 Basic units with remote extensions option...................................................................................................1-3
1.3 Operation of the 40 and 50 series basic units..............................................................................................1-4
1.3.1 Functional diagram.......................................................................................................................................1-4
1.3.2 Program execution.......................................................................................................................................1-5
1.3.3 Bus transmission..........................................................................................................................................1-6
1.3.4 Refresh times / response times....................................................................................................................1-7
1.3.5 Power on / program start..............................................................................................................................1-7
1.3.6 Power cuts or drops (battery).......................................................................................................................1-7
1.4 References...................................................................................................................................................1-8
2 not used
3 Technical specifications............................................................................................................................3-1
3.1 General operating conditions .......................................................................................................................3-1
3.2 Technical specifications of the CS31 system bus........................................................................................3-3
3.3 Basic units ..................................................................................................................................................3-4
3.3.1 View of a basic unit ......................................................................................................................................3-4
3.3.2 Technical specifications ...............................................................................................................................3-6
3.4 Centrally extensible remote units...............................................................................................................3-10
3.4.1 View............................................................................................................................................................3-10
3.4.2 Technical specifications of the centrally extensible remote units...............................................................3-12
3.5 Digital central extensions........................................................................................................................3-14
3.5.1 View............................................................................................................................................................3-14
3.5.2 Digital central extensions specifications.....................................................................................................3-16
3.6 Analog central extension.........................................................................................................................3-18
3.6.1 View............................................................................................................................................................3-18
3.6.2 Technical specifications of the analog central extension...........................................................................3-19
3.6.3 Analog inputs diagrams..............................................................................................................................3-20
3.6.4 Analog outputs diagrams ...........................................................................................................................3-22
3.6.5 Hardware configuration, switches on left side of analog extension ...........................................................3-23
3.6.6 Configuration via push button on front panel of analog extension.............................................................3-24
Contents – 2 Advant Controller AC 31 / Issued: 08.99
3
3.7 Accessories ..............................................................................................................................................3-25
3.7.1 Programming cables: 07 SK 50 and 07 SK 52...........................................................................................3-25
3.7.2 ASCII/MODBUS
®
communications cables: 07 SK 51 and 07 SK 53..........................................................3-27
3.7.3 Display cables TC50: 07 SK 54 and 07 SK 55...........................................................................................3-29
3.7.4 Connectors .................................................................................................................................................3-29
3.7.5. Labels.........................................................................................................................................................3-30
4 Installation...................................................................................................................................................4-1
4.1 Implementation of an AC31 system .............................................................................................................4-1
4.1.1 Assembly conditions.....................................................................................................................................4-1
4.1.2 Input / output cabling....................................................................................................................................4-1
4.1.3 Dimensions (in mm)......................................................................................................................................4-2
4.1.4 Earthing ........................................................................................................................................................4-4
4.1.5 The CS31 system bus..................................................................................................................................4-6
4.2 Basic unit and remote unit cabling ...............................................................................................................4-7
4.3 Cabling digital central extensions...............................................................................................................4-11
4.4 Cabling the analog central extension.........................................................................................................4-15
4.5 Addressing..................................................................................................................................................4-18
4.5.1 Input/output variables.................................................................................................................................4-18
4.5.2 Addressing basic unit masters or stand-alone basic units with central extensions....................................4-18
4.5.3 Addressing slave basic units or remote extension units on the CS31 systembus.....................................4-20
4.5.4 Summary....................................................................................................................................................4-24
5 Programming ..............................................................................................................................................5-1
5.1 Introduction to the software...........................................................................................................................5-1
5.2 List of variables.............................................................................................................................................5-3
5.3 Initialization of the basic units .......................................................................................................................5-6
5.4 Configuration.................................................................................................................................................5-7
5.4.1 System constants.........................................................................................................................................5-7
5.4.2 Configuration with the CS31CO function block..........................................................................................5-19
5.4.3 Configuration with the MAIL command ......................................................................................................5-19
5.5 Software functions.......................................................................................................................................5-19
6 Communication ..........................................................................................................................................6-1
6.1 Communication between basic units on the CS31 system bus....................................................................6-1
6.1.1 Addressing in the CS31 system bus ............................................................................................................6-1
6.1.2 Defining the communication data.................................................................................................................6-1
6.1.3 Programming................................................................................................................................................6-3
Advant Controller AC 31 / Issued: 08.99 Contents – 3
3
6.2 Network communication via the integrated MODBUS
®
interface................................................................. 6-6
6.2.1 Protocol description......................................................................................................................................6-6
6.2.2 Configuration of the MODBUS interface...................................................................................................... 6-8
6.2.3 Programming................................................................................................................................................6-8
6.2.4 Response times for MODBUS
®
communication........................................................................................ 6-11
6.3 Point to point communication with the integrated ASCII interface.............................................................. 6-13
6.3.1 Protocol description....................................................................................................................................6-13
6.3.2 Configuration of the communication........................................................................................................... 6-13
6.3.3 Programming..............................................................................................................................................6-13
6.4 Point to point communication with the programming protocol....................................................................6-14
6.4.1 Description.................................................................................................................................................. 6-14
6.4.2 The command list of the integrated editor which is available in terminal mode......................................... 6-14
7 Diagnosis .................................................................................................................................................... 7-1
7.1 Types of errors detected...............................................................................................................................7-1
7.2 Detection of errors........................................................................................................................................ 7-2
7.3 Read the PLC status via the programming software....................................................................................7-4
7.4 Error management via programming............................................................................................................ 7-4
7.4.1 Description of the diagnosis variables.......................................................................................................... 7-4
7.4.2 Meaning of the contents of the error word flags........................................................................................... 7-6
Appendix..................................................................................................................................................................A-1
A1 Correspondence between variables and physical addresses ......................................................................A-1
A2 Historical values............................................................................................................................................A-3
Contents – 4 Advant Controller AC 31 / Issued: 08.99
3
Advant Controller AC 31 / Issued: 01.99 1 – 1 Introduction
3
1 Introduction
This chapter provides an introduction to automation with Advant Controller 31 (AC31), from the
overall architecture to the operational rules of the 40 and 50 series basic units.
1.1 General information on the AC31 system
The AC31 system comprises the 40, 50 and 90 series. This operating guide describes the 40
and 50 series. The AC31 system description (order number 1SAC 1316 99 R0201) contains
the documentation for the 90 series.
Due to high modularity, AC31 offers both beginners and experienced users access to automa-
tion applications with 14 to 1000 inputs and outputs.
From a compact machine with only a few automated functions to large installations spread
over hundreds of metres or even kilometres, AC31 can be adapted to meet your requirements.
It is therefore possible to implement distributed applications throughout a site, workshop or
machine where all the components (input/output units, basic unit) are close to the sen-
sors/actuators. The whole installation is connected by a single twisted pair via which all infor-
mation from the sensors is sent after processing by the basic unit to the actuators via the de-
centralized intelligent units. The following communication interfaces are available to extend the
AC31’s possibilities and to ensure integration with other automation systems: MODBUS

,
ASCII, ARCNET

, RCOM, AF100. Developments in this field are ongoing.
Many users throughout the world have implemented numerous applications such as:
Õ Machine control:
Manufacture of parquet flooring
Assembly of electrical contactors
Manufacture of ceramic products
Metal pipe welding, etc.
Õ Controlling-commanding installations:
Wharf cranes
Water treatment plants
Ski lifts
Wind power systems, etc.
Õ Systems management:
Energy management
Climatic management
Tunnel ventilation
Alarm systems in hospital environments
Greenhouse lighting and ventilation control, etc.
Introduction 1 – 2 Advant Controller AC 31 / Issued: 01.99
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1.2 General setup rules
An AC31 system always includes an AC31 basic unit. There are three types of basic units:
- The 40 series basic units with a local inputs/outputs extensions interface.
- The 50 series basic units with a local inputs/outputs extensions interface and a CS31 bus in-
terface for remote extensions.
- The 90 series basic units, with a CS31 bus interface for remote extensions.
Each basic unit incorporates a specific number of digital inputs/outputs and some of the units
in the 90 series also feature analog inputs/outputs.
Depending on the basic unit, it is possible to increase the number of inputs/outputs and add
input/output extensions.
1.2.1 Basic units with central extensions option
With the 40 and 50 series, it is possible to increase the number of inputs/outputs of the basic
unit by adding up to 6 local extension units of either type, digital or analog (see Figure 1).
Connection is done via integrated flat cables.
07KR51
or
07CT41
XI16E1 XO08R1 XC08L1 XM06B5
A maximum of 6 digital or analog central extensions
Figure 1: Basic unit with extension units on the local interface for input/output units
Advant Controller AC 31 / Issued: 01.99 1 – 3 Introduction
3
1.2.2 Basic units with remote extensions option
With the 50 and 90 series, it is possible to increase the number of inputs/outputs of the basic
basic unit by adding remote units. The basic unit controlling the system is called the MASTER
basic unit. The maximum bus length is 500 m without an amplifier and 2000 m with 3 amplifi-
ers (1 NCB or NCBR unit enables bus amplification for 500 m).
07KR51 XI16E1 XO08R1
A maximum of 31 bus connection points
A maximum of 500 m without amplifiers
A maximum of 2000 m with amplifiers
ICMK14F1 XC08L1 XM06B5 ACS600
Frequency
converter
NCSA-01
interface
Festo
air pressure
actuators
CS 31 bus
A maximum of 6 extensions
Figure 2: Basic unit with extension units on the local interface for input/output units and on the CS31 system bus
The master basic unit can manage up to 31 connection points, so-called SLAVES, such as:
- 50 series remote units with central extension capabilities: a maximum of 6 extension units
comprising a maximum of 8 analog input channels and 8 analog output channels
- 30 and 90 series remote units (without central extension capacities) with analog/digital in-
puts/outputs
- High-speed counter units
- ABB frequency converter
- Air pressure actuators
- 50 series basic units
- 90 series basic units as slaves with their own user programs
- or any other devices which support CS31 communication (see Figure 2).
Comment:
A slave fitted solely with digital channels occupies 1 connection point.
A slave fitted with digital and analog channels occupies 2 connection points of the available
31.
The maximum number of remote analog units depends on the MASTER basic unit:
- 50 series: - a maximum of 31 remote analog input units
or - a maximum of 31 remote analog output units
or - a maximum of 15 slaves (ICMK14F1) with analog input/output extensions
+ 1 remote analog input/output unit (15 x 2 + 1 = 31)
or - a mixed digital/analog configuration within the previous limits
- 90 series: - a maximum of 12 remote analog input units
or - a maximum of 12 remote analog output units
or - a maximum of 12 slaves with analog extensions
or - a mixed digital/analog configuration within the permissible limits
Introduction 1 – 4 Advant Controller AC 31 / Issued: 01.99
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1.3 Operation of the 40 and 50 series basic units
1.3.1 Functional diagram
The memory of the 40 and 50 series is composed of two distinct areas:
- A RAM memory where the user program and data is loaded
- A Flash EPROM memory which contains:
- a backup of the user program with the program constants,
- the configuration data
- and the system program, which is protected against access by the user program.
A built-in battery (only in 50 series) also enables the backup of internal variables.
The system program comprises a set of universal functions designed to cover all applications
and ensure all the basic PLC functions. The user program is developed with the
907 PC331 R402 programming and test software. After being translated into instructions which
can be understood by the basic unit, the program is loaded in RUN or STOP mode into the
RAM and then saved to the Flash EPROM. This means that each time the program is loaded,
the user program saved in the Flash EPROM is copied to the RAM for processing by the mi-
croprocessor (Figure 3).
The structure of the system program memory, the user program, the inputs/outputs and inter-
nal variables are described in the appendix.
PC
CPU
RAM
At program
call-up
Program
transmission
BASIC UNIT
Isolated
RS232/485
connection
Flash
ASIC
UART
Figure 3: Functional diagram of a basic unit
Advant Controller AC 31 / Issued: 01.99 1 – 5 Introduction
3
1.3.2 Program execution
The basic unit microprocessor ensures the cyclic execution of the user program as shown in
Figure 4.
The internal processing:
- PLC monitoring and control
- operating and test functions
is executed in parallel with the previously described cycle.
The execution duration of a cycle (bus cycle + program cycle) is controlled by the basic unit.
Any excess of the cycle time defined by the user is signaled by the ERR LED at the front of the
basic unit.
Read inputs
Program processing
Write outputs
RUN STOP
Forcing the outputs
to 0
Communication along the
CS31 system bus
Figure 4: The program execution cycle
Introduction 1 – 6 Advant Controller AC 31 / Issued: 01.99
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1.3.3 Bus transmission
The master basic unit manages the transmission of messages to the various slaves via the
RS485 connection.
The messages are transmitted in the following format:
- Request from the master basic unit:
address data CRC8
- Request from the remote units:
start data CRC8
The messages always end with an end of frame control character: checksum CRC8.
The length of the exchanged frames depends on the type of unit. Frames exchanged with
analog units are the longest.
The basic unit interrogates the remote units to establish an initial image of the system configu-
ration during initialization.
The remote units are then interrogated with each bus cycle. This enables the recognition of
newly added or removed remote units and the update of the diagnosis information.
If the basic unit receives a message indicating a CRC8 error, it will not be signaled immedi-
ately and the frame will not be taken into account. After nine consecutive transmission errors,
a "bus error" is signaled by the basic unit. The bus error is also signaled to the remote units
after a 250 ms time-out.
Advant Controller AC 31 / Issued: 01.99 1 – 7 Introduction
3
1.3.4 Refresh times/response times
Bus refresh times and basic unit response times depend on the system configuration, the
number and type of the remote units on the CS31 bus.
Bus refresh times
The bus refresh times correspond to the transmission time over the bus. The calculation corre-
sponds to the addition of all the communication times of the remote units on the bus and the
base time of the master basic unit.
Basic unit response times
The basic unit response time corresponds to the time taken to activate an output after the acti-
vation of an input.
The maximum response time is obtained by adding the delay time for the output, the bus re-
fresh time and twice the cycle time.
The delay time for the input on the 40 and 50 series is 5 ms.
The response time for a transistor output is considered as 0 ms, the response time for a relay
output is 6 ms.
The cycle time defines the time intervals after which the processor starts the execution of the
user program again.
The cycle time has to be specified by the user. It must be greater than the program processing
time of the user program, the data transmission times and the related waiting times.
The cycle time is also the time base for some time-driven functions such as the PI regulator.
Comment:
The calculation of the cycle time and the communication times between the basic unit and the
input/output units for calculating the bus transmission times is found in chapter 5.4 in the table
"Bus reaction times“.
1.3.5 Power on/program start
The basic unit executes a complete series of auto tests at each startup. The program can only
be started if no errors have been detected.
The auto tests verify the following:
- the program syntax,
- the data transmission,
- the status of the extensions,
- the status of the remote units, if the basic unit is configured as master.
- the startup conditions (internal memories are reset or not – depending on the configuration
by the user).
The basic unit initialization depends on the startup type: see chapter 5.3
The bus system is also initialized after startup if the basic unit is the master on the CS31 sys-
tem bus.
1.3.6 Power cuts or drops (battery)
The 50 series basic unit features built-in battery backup in order to save the necessary infor-
mation for the next startup in the event of a power drop or cut.
The backup battery is a standard Vanadium-Lithium cell which the user can change himself.
Battery backup is effective up to 20 days at 25 °C. During this period data (e. g. flags) can be
saved although power to the device is down.
The cell is fully charged after 12 hours of continuous device operation. Its lifetme may vary
from 6 to 15 years, depending on how often and for how long power supply to the device is off.
Caution:
Observe the following operational guidelines:
Introduction 1 – 8 Advant Controller AC 31 / Issued: 01.99
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• Never short-circuit the battery! There is danger of overheating and explosion. Avoid acci-
dental short-circuits, therefore do not store batteries in metallic containers or boxes and do
not bring them into contact with metallic surfaces.
• Replace the battery only whith the supply voltage on! Otherwise you risk data being
lost.
• Dispose of battery environmentally consciously!
Prior configuration of the basic unit is required to save all or part of the data (see chapter 5). If
the configuration is absent, all functions and internal data will be reset to 0 after a power drop
or cut.
A power cut or drop occurring on a 40 series basic unit will result in all the functions and inter-
nal data being reset to 0.
1.4 References
Products Description Order no.
Basic units
40 series Centrally extensible basic unit (without CS31 bus connection)
07 CR 41 24VDC Centrally extensible basic unit
with 8 isolated inputs and 6 relay outputs
RS232 interface for programming or ASCII or MODBUS

commu-
nication
24 V d.c. power supply
1SBP260020R1001
07 CR 41 120/230VAC Centrally extensible basic unit
with 8 isolated inputs and 6 relay outputs
RS232 interface for programming or ASCII or MODBUS

commu-
nication
120/230 V a.c. power supply
1SBP260021R1001
07 CT 41 24VDC Centrally extensible basic unit
with 8 isolated inputs and 6 transistor outputs
RS232 interface for programming or ASCII or MODBUS

commu-
nication
24 V d.c. power supply
1SBP260022R1001
50 series Master and/or slave basic units, extensible centrally and de-
centrally (CS31 system bus)
07 KR 51 24VDC Decentrally extensible basic unit with CS31 system bus,
with 8 isolated inputs and 6 relay outputs
RS232 or RS485 interface
for programming or ASCII or MODBUS

communication
24 V d.c. power supply
1SBP260010R1001
07 KR 51 120/230VAC Decentrally extensible basic unit with CS31 system bus,
with 8 isolated inputs and 6 relay outputs
RS232 or RS485 interface
for programming or ASCII or MODBUS

communication
120/230 V a.c. power supply
1SBP260011R1001
07 KT 51 24VDC Decentrally extensible basic unit with CS31 system bus,
with 8 isolated inputs and 6 transistor outputs
RS232 or RS485 interface
for programming or ASCII or MODBUS

communication
24 V d.c. power supply
1SBP260012R1001
Advant Controller AC 31 / Issued: 01.99 1 – 9 Introduction
3
Products Description Order no.
Centrally extensible remote units
with CS31 bus connection
Only for 50 and 90 series basic units
ICMK 14 F1 24VDC Extensible remote unit
with 8 inputs and 6 relay outputs,
24 V d.c. power supply
1SBP260050R1001
ICMK 14 F1 120/230VAC Extensible remote unit
with 8 inputs and 6 relay outputs,
120/230 V AC power supply
1SBP260051R1001
ICMK 14 N1 24VDC Extensible remote unit
with 8 inputs and 6 transistor outputs,
24 V d.c. power supply
1SBP260052R1001
Central extensions without CS31
bus connection
For 40 and 50 series basic units and centrally extensible
remote units with CS31 bus connection
XI 16 E1 Digital extension
with 16 isolated inputs,
powered by the basic unit or remote unit
1SBP260100R1001
XO 08 R1 Digital extension
with 8 relay outputs,
powered by the basic unit or remote unit
1SBP260101R1001
XC 08 L1 Digital extension
with 8 channels, configurable as inputs or transistor outputs,
24 V d.c./0.5 A,
powered by the basic unit or remote unit
1SBP260102R1001
XK 08 F1 Digital extension
with 4 inputs and 4 relay outputs,
powered by the basic unit or remote unit
1SBP260102R1001
XM 06 B5 Analog extension
with 4 inputs configurable for current/voltage/Pt 100/Pt 1000)
and 2 outputs configurable for current/voltage resolution 12
bits,
powered by the basic unit or remote unit
1SBP260103R1001
30 series digital remote units with
CS31 bus connection
For 50 and 90 series basic units
ICSI 08 E4 230VAC Digital remote unit
with 8 isolated inputs 230 V a.c.,
230 V a.c. power supply
FPR 331 6401 R0016
ICSO 08 Y1 24VDC Digital remote unit
with 8 transistor outputs 24 V d.c./2 A,
24 V d.c. power supply
FPR 331 1101 R1022
30 series plug-in base For 30 series remote units (with CS31 bus connection)
ECZ Plug-in base for mounting series 30 remote units FPR 370 0001 R0001
Introduction 1 – 10 Advant Controller AC 31 / Issued: 01.99
3
Products Description Order no.
90 series remote units
(with CS31 bus connection)
For 50 and 90 series basic units, not centrally extensible
07 DI 92 24V 24 V DC Digital remote unit
with 32 inputs,
24 V d.c. power supply
GJR 525 2400 R0101
07 DC 91 24 V DC Digital remote unit
with 16 inputs, 8 transistor outputs 24 V d.c./0.5 A
and 8 channels configurable for input/output
24 V d.c. power supply
GJR 525 1400 R0202
07 DC 92 24 V DC Digital remote unit
with 32 channels configurable for input/output,
transistor outputs 24 V d.c./0.5 A,
24 V d.c. power supply
GJR 525 2200 R0101
07 AI 91 24 V DC Analog remote unit
with 8 inputs configurable for current/voltage/ Pt 100/Pt 1000 or
thermocouple types J, K, S)
resolution 12 bits
24 V d.c. power supply
GJR 525 1600 R0202
07 AC 91 24 V DC Analog remote unit
16 channels configurable for input/output,:
1. 16 channels configurable in pairs for input/output, 8 bits,
current, voltage
2. 8 inputs and 8 outputs, 12 bits, current, voltage
GJR 525 2300 R0101
Remote units with IP 67
protection (with CS31 con-
nection)
For 50 and 90 series basic units, not centrally extensible
07 DI 93-I 24VDC Digital remote unit with IP 67 protection
with 16 inputs,
24 V d.c. power supply
GJV 307 5613 R0202
07 DO 93-I 24VDC Digital remote unit with IP 67 protection
with 8 outputs, 24 V d.c., 2 A transistor,
24 V d.c. power supply
GJV 307 5611 R0202
07 DK 93-I 24VDC Digital remote unit with IP 67 protection
with 8 inputs and 4 outputs, 24 V d.c., 2 A transistor,
24 V d.c. power supply
GJV 307 5623 R0202
Remote counter units
(with CS31 bus connection)
For 50 and 90 series basic units, not centrally extensible
High-speed remote counter unit, max. 50 kHz
4 inputs A/A, B/B, C/C – 5, 15 or 24 V d.c.
Modes : incremental, A-B (32 bits), A+B (32 bits), 3 (16 bits) stand-
alone counters or 3 (16 bits) frequency meters
100 ms to 6536.5 s
enable, reset, setpoint, reference point
7 transistor outputs (24 V d.c./0.5 A) for local comparison manage-
ment between 2 instructions and the counter content.
ICSF 08 D1 24VDC 24 V d.c. power supply FPR 332 3101 R1012
ICSF 08 D1 230VAC 230 V a.c. power supply FPR 332 3101 R0016
ECZ Plug-in base for mounting remote counter units FPR 370 0001 R0001
Advant Controller AC 31 / Issued: 01.99 1 – 11 Introduction
3
Products Description Order no.
Displays
TC 50 Display with 2 lines of 20 characters, 7 operator keys, 5 customizable
keys for parameter modifications or process control
IP 65 front plate
128 pages with 6 variables per page
128 help messages + 128 information messages
RS232 connection via the serial interfaces of the basic units
MODBUS

protocol or AC31 programming mode
24 V d.c. power supply
Delivered with connector cable for 40 and 50 series basic units
1SBP260150R1001
TCWIN
Programming software for TC 50 under Windows

NT and 95. Deliv-
ered with connector cable for TC50-PC programming
1SBS260280R1001
TCWIN31
Programming software for TC 50 under Windows

3.11. Delivered
with connector cable for TC50-PC programming
1SBS260281R1001
XTC 08 4-digit BCD display with input/output device housing
powered by the basic unit or remote unit
1SBP260107R1001
Accessories for the CS31
bus
For series 50 and 90 basic units
NCB CS31 system bus amplifier for 500 m
max. 2.000 m with 3 amplifiers possible,
24 V d.c. power supply
FPR 347 1200 R1002
NCBR CS31 bus amplifier for 500 m
max. 2.000 m with 3 amplifiers possible,
with redundancy for parallel, ring or star networks,
24 V d.c. power supply
FPR 347 1300 R1002
Cables
07 SK 50 PC programming cable for 40 and 50 series basic units,
9-pin D-SUB connector to PC
1SBN260200R1001
07 SK 51
MODBUS

/ASCII communication cable for 40 and 50 series basic
units - 9-pin D-SUB connector to PC
1SBN260201R1001
07 SK 52 PC programming cable for 40 and 50 series basic units,
with bare wires/terminal connection to PC
1SBN260202R1001
07 SK 53 PC programming cable for 40 and 50 series basic units,
with bare wires/terminal connection to PC
1SBN260203R1001
07 SK 54 TC 50 cable for 40 and 50 series basic units 1SBN260204R1001
07 SK 55 PC-TC 50 programming cable
9-pin D-SUB connector to PC
1SBN260205R1001
07 SK 57 TC 50 cable for 30 and 90 series basic units 1SBN260207R1001
Introduction 1 – 12 Advant Controller AC 31 / Issued: 01.99
3
Products Description Order no.
Connectors For 40 and 50 series basic units
07 ST 50 Three-wire dual connectors for easy connection to 40 and 50 series
basic units, of sensors or 3-wire digital actuators
2 units
1SBN260300R1001
07 ST 51 Dual connector for easy connection to 40 and 50 series basic units,
of sensors or 3/4 wire analog actuators
2 units
1SBN260301R1001
07 ST 52 Cage-clamp type dual connectors for digital channels
2 units
1SBN260302R1001
07 ST 54 A set of cage-clamp type connectors for basic or remote units 1SBN260311R1001
07 ST 55 A set of cage-clamp type connectors for XI 16 E1 extension 1SBN260312R1001
07 ST 56 A set of cage-clamp type connectors for XO 08 R1
or XC 08 L1 extension
1SBN260313R1001
07 ST 57 A set of cage-clamp type connectors for XM 06 B5 extension 1SBN260314R1001
Various accessories
07 LP 50 Program loading unit for 40 And 50 series basic units 1SBN260320R1001
Labels Label for labelling the input/output channels (100 units) 1SBN260310R1001
Documentation Technical documentation for the 40 and 50 series basic units
German
English
1SAC 1316 99R0101
1SAC 1316 99R0201
All the following AC31 products are described in the "AC31 System Description" documenta-
tion:
90 and 30 series basic units, IP 67 protection, high-speed counter, displays and CS31 bus ac-
cessories.
Advant Controller AC 31 / Issued: 01.99 3 – 1 Technical specifications
3
3 Technical specifications
This chapter describes the products and their general characteristics and operating conditions.
3.1 General operating conditions
The AC31 units were developed in accordance with the European EC directives, the main
national and international IEC 1131-1- and IEC 1131-2 standards and the EN61131-2 product
standard concerning automation devices.
Ambient conditions
- Temperature:
operation: horizontal
vertical
storage
transport
0 °C to + 55 °C
0 °C to + 40 °C
- 40 °C to + 75 °C
- 25 °C to + 75 °C
- Humidity
annual average
up to 30 days per year
occasionally
DIN 40040 class F without condensation
≤ 75%
95%
85%
- Atmospheric pressure:
operation
storage
≥ 800 hPA (≤ 2000 m)
≥ 600 hPA (≤ 3500 m)
Mechanical data
- Degree of protection index
- Housing
- Vibration stress
- Shock stress
IP20
UL V2
CEI68-2-6 Test Fc
CEI68-2-27 Test Ea
Tolerances for mains voltages
- 24 V d.c.
- 120 V a.c. (50/60 Hz)
- 230 V a.c. (50/60 Hz)
19.2 to 30 V (- 20%, + 25%)
97.75 to 126.5 V (- 18.5%, + 5.5%)
195.5 to 253 V (- 15%, + 10%)
Technical specifications 3 – 2 Advant Controller AC 31 / Issued: 01.99
3
Creepage distances and clearances
IEC 664 and DIN VDE 0160
Insulation test
IEC 1131-2
Electromagnetic compatibility
Immunity tests against:
- electrostatic discharge
- radiated fields
- fast transient bursts
- high energy pulse
- conducted high frequencies
IEC 1000-4-2 (level 3)
IEC 1000-4-3 (level 3)
IEC 1000-4-4 (level 3)
IEC 1000-4-5
IEC 1000-4-6 (level 3)
Voltage drops and brief power cut-offs
- d.c. power supply
- a.c. power supply
Duration of the power cut-offs: ≤ 10 ms
Time between 2 voltage drops: ≥ 1 s
Duration of the power cut-offs: ≤ 20 ms
Time between 2 voltage drops: ≥ 1 s
Dielectric tests
IEC 1131-2
Mountings
- DIN rail
- Screw fittings
35 mm
4 mm diameter screws (M4)
Connections
- Connectors
- Cross-section for:
earth
inputs
outputs
power supply
bus
- Screw-tightening torque
Removable terminal blocks (2.5 mm²)
Rigid or multi-conductor wire AWG 14
(1.95 mm²)
Rigid or multi-conductor wire AWG 18
(0.96 mm²) to AWG 14 (1.95 mm²)
Rigid or multi-conductor wire AWG 14
(1.95 mm²)
Rigid or multi-conductor wire AWG 14
(1.95 mm²)
Twisted pair AWG 24 (0.22 mm²) to AWG
18 (0.8 mm²)
0.8 Nm (given as an indication only)
Serial interface
- for programming
- for the bus
RS-232/RS-485
RS-485
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ABB 07AC91 Operating instructions

Category
Noise Reduction Machine
Type
Operating instructions

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