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TOOLS NEEDED:
• Ratchet with 9/16" socket
• T25 Torx screw driver
• T30 Torx screw driver
• Phillips head screw driver
• Hammer
Assembly Instructions
Recycled
RCP6 - 6' Rectangular Picnic Table, Recycled Plastic Legs
TABLE COMPONENTS:
ASSEMBLY HARDWARE:
(3) Table Top Planks
(2) Seat Planks (2) Seat Stieners (2) Seat Supports (2) Le Legs (2) Right Legs (2) Leg Mount Braces
(2) Angle
Brace Mounts
(2) Leg Mounts (2) Angle
Braces
(2) Angle
Supports
(2) Support Bars
(22) Torx T30 X 3"
Washer Head Screws
(8) T25 X 3" Torx
Head Screws
(20) T25 X 2 1/2"
Torx Head Screws
(60) #10 X 3/4"
Phillips Screws
(16) 3/8"-16 X 3 1/2"
Carriage Bolts
(16) 3/8" Flat
Washers
(16) 3/8" Lock
Washers
(16) 3/8"-16
Hex Nuts
ASSEMBLY:
Inspect the shipping container contents for damage and to determine that all components and hardware are present.1.
2. Lay all parts on a so work surface or on the shipping packaging to prevent damage to nish.
3. Lay the three table top planks out on the padded work area. The table top planks can be distinguished from the seat planks because the
table top planks have four predrilled holes and four inner pilot holes while the seat planks have ve predrilled holes. Arrange the table top
planks with the four inner pilot holes facing up.
4. Locate the two angle brace mounts. Use the T25 Torx screw driver to
start six T25 x 2 1/2” torx screws into the predrilled holes in one of
the angle brace mounts. Drive the screws into the brace mount until
the points emerge on the other side. Place the angle brace mount
over one of the inner rows of predrilled pilot holes in the table top
planks, aligning the points of the torx screws with the pilot holes.
Use the T25 Torx screw driver to drive the screws into the table top
planks until tight.
NOTE: Before assembling the nuts to the bolts, it is recommended that a light oil or petroleum jelly be applied to the screw threads.
1
6' Rectangular Picnic Table, Recycled Plastic Legs
The assembly is a two-person operation.
T25 X 2 1/2" Torx
Head Screw
Angle Brace Mounts
2
5. Repeat Step 4 to attach the remaining angle brace mount.
6. Install a support bar along the inside edge of one of the angle brace mounts.
Place the support bar on the table top rst, then slide it against the angle
brace mount. Make sure the support bar maintains contact with the table
top. Drive six #10 X 3/4" Phillips screws through the holes in the support
bar, into the angle brace mount.
Install the remaining support bar against the other angle brace mount in the
same manner.
7. Set the table top aside on a padded surface.
8. Locate a le leg and a right leg and insert 3/8"-16 X 3 1/2" carriage bolts through the two holes closest to the thick ends. Insert the
bolts from the single-layer side toward the double-layer side. Use the hammer to seat the bolts. Lay the legs out in an “A” shape with
the thick leg ends facing up.
9. Repeat Step 8 to put together the other pair of legs and seat
support.
10. Locate the leg mounts. Place one of them at the top of each set of legs. Insert 3/8"-16 X 3 1/2" carriage bolts through the mounting
holes near the top of each leg and through the matching holes in the leg mounts. Use the hammer to seat the carriage bolt and expose
the threads. Place a 3/8" at washer, 3/8" lock washer and 3/8"-16 hex nut on the end of each carriage bolt and tighten nger tight.
11. Install the leg mount brace along the lower edge of the leg
mount. The face of the brace with 6 holes should be installed
on the wide face of the leg mount. Use nine #10 x 3/4” Phillips
screws to fasten the brace. Repeat this step for the other leg
mount brace on the second leg mount assembly.
12. Use the torx T25 driver to start two T25 x 3” torx screws into the pilot holes at the end of one of the seat supports in the leg assembly.
Stop as the points of the screws emerge from the other side of the seat support.
13. Hold the leg assembly upright and position one of the seat stieners so the
pilot holes in the end of the stiener line up with the emerging screw points
of the seat support. Use the torx T25 driver to drive the T25 x 3” torx screws
into the seat stiener.
Repeat this step to attach the other seat stiener to the other side of the leg
assembly.
NOTE: The support bar has small chamfers on the upper corners. Install the
support bar so the chamfers are away from the table top surface.
#10 X 3/4" Phillips Screw
Support Bar
Position a seat support over the legs and bolts with the bottom of
the support contacting the thicker portion of the leg end. Place a
3/8" at washer, 3/8" lock washer and 3/8"-16 hex nut on the end
of each carriage bolt and tighten nger tight.
NOTE: Installing the carriage bolts in this direction reduces the
risk of being scratched by the bolt end while using or moving the
assembled table.
Seat Support
3/8"-16 Hex Nut
3/8" Lock Washer
3/8" Flat Washer
3/8"-16 X 3 1/2"
Carriage Bolt
Leg Mount
#10 X 3/4" Phillips Screws
Leg Mount Brace
3/8"-16 Nylock Nut
3/8" Lock Washer
3/8" Flat Washer
3/8"-16 3 1/2" Carriage Bolt
Attach the other leg assembly to the other end of the seat stieners in the
same manner.
T25 X 3" Torx Screws
Seat Support
Seat Stiener
3
14. Return to the table top assembly. Orient the table top so that the top surface
is facing upward. Start one T30 x 3” washer head screw into each of the
corner pilot holes. Stop when the point of the screw emerges from the bottom
side of the table top.
15. Carefully turn the table upside down onto a padded work surface.
Start two T25 x 2 1/2” torx screws into the pilot holes in the center of the both seat supports. Locate the two angle braces. Start two
T25 x 2 1/2” torx screws into the pilot holes on the notched end, just enough to hold them in place.
16. Position one of the angle supports on the table top with the cutouts positioned over the angle brace mounts. Make sure the mounting
ange is facing out toward the edge of the table. Install nine #10 X 3/4" Phillips screws through the angle support and into the table top
rst.
17. Install four #10 X 3/4" Phillips head screws through the angle
support and into the angle braces, then install Phillips head
screws through the ends of the angle support and into the leg
mounts.
18. Repeat steps 16 and 17 to install the remaining angle support on
the other side of the angle braces.
Carefully li the table top assembly and position it over the assembled leg
structure and line up the emerging points of the washer head screws with
the appropriate pilot holes in the leg mount component of the assembled leg
structure.
Use the torx T30 driver to drive the washer head screws into the leg mount
until tight. Once the four screws are secured, the remaining washer head
screws can be inserted and driven into the rest of the table top pilot holes.
Aer the table top is secured, tighten all of the carriage bolts and hex nuts in
the leg structure.
Start the four corners T30
X 3" Washer Head Screws
Tighten hardware aer
table top is secure
Leg Mount
Position one of the angle braces so the notched end ts over the edge of the
angle brace mount near the center table top and the other end of the angle brace
contacts the center of the seat support where the two torx screws are started.
While one person holds the brace in place, another person should drive the torx
screws through the seat support, into the end of the angle brace. When the
outside screws are secure, drive the two started screws through the brace and into
the angle brace mount.
Install the remaining angle brace in the same manner.
T25 X 2/12" Torx Screw
T25 X 2/12" Torx Screw
#10 X 3/4" Phillips Screw
#10 X 3/4" Phillips Screw
Angle Support with
mounting ange outward
Note: Install the screws from the center of the table,
alternating outward towards the ends of the table.
Keep the angle support pressed against the angle brace
when installing the screws.
Angle Brace
4
Note: Please contact Customer Care at 1-866-797-1761 when ordering replacement parts.
Manufactured in the USA.Copyright 2019 ANOVA®10/25/2018
19. Carefully turn the table right side up. Start four T30 x 3” washer head screws
into the predrilled holes near the ends of one of the seat planks until the points
of the screws start to emerge from the other side of the plank. Line up the
points of the screws with the predrilled holes in the seat supports and use the
torx T25 driver to tighten the screws.
Place a T30 x 3” washer head screw into the predrilled hole in the center of the
seat plank and use the Torx T30 driver to tighten the screws, making sure the
screws are driven into the seat stiener.
Install the remaining seat plank in the same manner.
Move the table to the location where it will be used.
Seat Plank
T30 X 3" Washer Head Screw
Assembly and Replacement Parts
Right Leg
Le Leg
Leg Mount
Seat Support
Angle Brace
Seat Stiener
Seat Plank
Angle Support
Table Top Plank
Angle Brace Mount
Support Bar
Leg Mount Brace
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