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Bradley Bradmar 400 Series Installation guide

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P.O. Box 309, Menomonee Falls, WI USA 53052-0309
800 BRADLEY (800 272 3539) +1 262 251 6000
bradleycorp.com
Installation
HDWP-INSTR-013 Rev. K; ECN 12-14-012
© 2014 Bradley
Page 1 of 21 10/1/2014
Bradmar
™
Restroom Partitions
Overhead Braced - Series 400
(includes No-Site style)
Table of Contents
Pre-Installation Information ....................2
Layout Dimensions for Brackets ................3
Mounting Brackets to Wall .....................4
Leveling Bolts to Pilaster ......................5
Brackets to Pilasters .......................5–6
Pilaster Shoes ..............................6
Mounting Panels and Pilasters ...............7–8
Headrail ...................................9
Hinges ................................10–14
Latch and Strike/Keeper ..................15–18
Stiffener Bracket............................19
Urinal Screens ..........................20–21
IMPORTANT
Read this installation manual completely to ensure proper installation, then file it with the owner
or maintenance department. Compliance and conformity to local codes and ordinances is the
responsibility of the installer.
Separate parts from packaging and make sure all parts are accounted for before discarding packag-
ing material. If any parts are missing, do not begin installation until you obtain the missing parts.
Leave the protective masking on until installation is complete. To prevent warping, always lay the
material flat. Do not lean the material against the wall or stack unevenly. Allow 24 hours for material
to adjust to site environment.
Use caution when drilling. Accuracy is important!
Partitions should be installed in a climate-controlled environment and shielded from direct sunlight.
Product warranties and parts information may also be found under ”Products” on our web site at
bradleycorp.com.
Installation
THIS
SIDE
UP
Packing List
•
•
•
•
For Standard Height
Doors and Panels Only
*HDWP-INSTR-013*
2
Bradmar
™
Restroom Partitions, Floor-Mounted with Overhead Brace — Series 400 Installation
10/1/2014 Bradley • HDWP-INSTR-013 Rev. K; ECN 12-14-012
Supplies Required:
Hardware Provided
#14-2" Button HD
Sheet Metal Screw
TORX-T27 Drive
FAST-P002
#14-¾" Button HD
Sheet Metal Screw
TORX-T27 Drive
FAST-P001
#14-16 Plastic
Anchor
FAST-T373
⁵⁄₁₆" x 1½"
HEX HD Lag
FAST-S008
#8-1" Flat HD
Sheet Metal Screw
Phillips Drive
FAST-P006
#10-24 x 2" Flat
HD Machine Screw
TORX-T25 Drive
FAST-S0027
Washer Flat
⁹⁄₃₂" x ⁵⁄₈"
P10-449
Example of Submittal Drawing
• Chalklineandpencil
• FlatbladeandPhillipsheadscrewdrivers
• Jigsaworhacksaw
• Circularsaw
• Twospringclamps
• ³⁄₃₂", ⁷⁄₆₄", ¹⁄₈", ⁵⁄₃₂", ¹³⁄₆₄", ⁷⁄₃₂"and¼"drillbits
• Powerdrillorscrewgunwithdrillbitextension
• Tapemeasureand4'level
• ⁵⁄₁₆"ceramictileandmasonrydrillbit
• Hammerdrill
• Spacer,14"(356mm)highandstrongenoughto
support the panel
#10-24 x ¾" Button HD
Barrel Nut
TORX-T27 Drive
FAST-P003
#10 x ¾" Flat HD
Sheet Metal Screw
TORX-T25 Drive
FAST-S0006
#6 x ¾"
Phillips Flat-Head
Sheet Metal Screw
FAST-P011
#10-¾" Button HD
Sheet Metal Screw
TORX-T25 Drive
FAST-P005
#10-24 x ¾" Button HD
Shoulder Screw
TORX-T27 Drive
FAST-P004
60½"(1537mm)
WalltoCenter
Line
61¼"
(1556mm)
to
Face
36"(914mm)
CentertoCenter
1"(25mm)
Gap
½"(13mm)
Gap
1"(25mm)
Gap
7"
(178mm)
26"
(660mm)
24"
(610mm)
19.5
4
4.5
5.5
1.5
58 ¾"
(1492mm)
58 ¾"
(1492mm)
36"
(914mm)
4"
(102mm)
#14-⁵⁄₈" Button HD
Sheet Metal Screw
TORX-T27 Drive
FAST-S0016
#10-⁵⁄₈" Button HD
Sheet Metal Screw
Torx-T27 Drive
FAST-S0019
3
Installation Bradmar
™
Restroom Partitions, Floor-Mounted with Overhead Brace — Series 400
Bradley • HDWP-INSTR-013 Rev. K; ECN 12-14-012 10/1/2014
*
*
*
*
*
*
*
*
*
Pilaster
PlumbLine
When installing the partition components, consult
the applicable Mills Partition submittal drawing
for compartment layout dimensions.
1a
Layout Dimensions - Stirrup Brackets (Optional)
Pilaster Shoe Centerline: Measure from
thebackwallforwardtothefaceofthe
compartment,subtract½"(13mm)and
markthislocationonthefloor(“A”).Mark
the same measurement on the opposite
endofyourlayout(“A1”)anddrawa
straightlineconnectingbothmarks.
FOR FREESTANDING (FS) PARTITION:
Refertosubmittaldrawingsanddetermine
the approximate location of the outside
panels.Establishdimensions“A”and“A1”
asexplainedabove.
A
Panel centerline: Measure the stall width across the
backwallandplaceamarkatthebaseoftherearwall
(“B”).Repeatthisstepforeachpanel,startingeach
measurementfromthelastpanelcenterline(“B1”).
B
Stirrup brackets:Drawaplumblineonallwalls
from each pilaster and panel centerline. From the
highestpointintheroom,measure20"(508mm),
41½"(1054mm)and63"(1600mm)fromthefloor
andplaceamarkonthepilaster/panelplumbline
("C").Thesemarksrepresenttheholecenterline
ofthestirrupbrackets.Usealeveltotransferthat
marktoallotherplumblines.
C
Panel
plumbline
63"
(1600mm)
41½"
(1054mm)
"A"
"B"
"B1"
"A1"
"C"
"C"
"C"
"C"
"C"
"C"
"C"
"C"
"C"
20"
(508mm)
C
L
C
L
C
L
C
L
C
L
C
L
C
L
C
L
C
L
C
L
Pilaster
PlumbLine
When installing the partition components,
consult the applicable Mills Partition submittal
drawing for compartment layout dimensions.
1
Layout Dimensions - Continuous Brackets (Standard)
Pilaster Shoe Centerline: Measure from
thebackwallforwardtothefaceofthe
compartment,subtract½"(13mm)and
markthislocationonthefloor(“A”).Mark
the same measurement on the opposite
endofyourlayout(“A1”)anddrawa
straightlineconnectingbothmarks.
FOR FREESTANDING (FS) PARTITION:
Refer to submittal drawings and
determine the approximate location of the
outside panels. Establish dimensions “A”
and “A1” as explained above.
A
Panel centerline: Measure the stall width across the
backwallandplaceamarkatthebaseoftherearwall
(“B”).Repeatthisstepforeachpanel,startingeach
measurementfromthelastpanelcenterline(“B1”).
B
Continuous brackets: Drawaplumblineonallwallsfromeach
pilaster and panel centerline. From the highest point in the room,
measure14½"(369mm)fromthefloorandplaceamarkonthe
pilaster/panelplumbline.Usealeveltotransferthatmarktoall
otherplumblines(“C”).
C
Panel
plumb
line
"C"
"C"
"C"
"A"
"B"
"B1"
"A1"
*
*
*
14½"(369mm)To
bottomofbracket
(highestpointin
floor)
4
Bradmar
™
Restroom Partitions, Floor-Mounted with Overhead Brace — Series 400 Installation
10/1/2014 Bradley • HDWP-INSTR-013 Rev. K; ECN 12-14-012
2a
Stirrup Brackets to Wall (Optional)
establishedlevelline
pilaster/panelplumbline
floor
C
L
Place the center of the stirrup
bracketateachestablished
levelline.Centerthebracket
opening on the pilaster/panel
plumbline.
A
Insert the plastic anchors
in all holes and secure the
bracketstothewallwiththe
#14 x 2" screws provided.
C
On end panel and pilaster applications, position the bracket
with the ear facing toward the inside of the stall.
Usingthebracketasa
template, mark the hole
locations on the wall.
Removethebracketand
drill a Ø ⁵⁄₁₆"hole(min.
2"[51mm]deep)ateach
hole location.
B
One-Eared
Bracket
Two-Eared
Bracket
2
Continuous Brackets to Wall (Standard)
establishedlevelline
pilaster/panel
plumbline
floor
C
L
Placethebottomofthe
continuousbracketatthe
establishedlevelline.Center
thebracketopeningonthe
pilaster/panelplumbline.
A
Insert the plastic
anchors in all holes
and secure the
bracketstothewall
with the #14 x 2"
screws provided.
C
On end panel and pilaster applications, position the bracket
with the ear facing toward the inside of the stall.
Usingthebracket
as a template, mark
the hole locations on
the wall. Remove the
bracketanddrilla
Ø ⁵⁄₁₆"hole(min.2"
[51mm]deep)ateach
hole location.
B
Brackets are used as templates but, since the hole patterns may
be different, the brackets may not be interchanged.
One-Eared
Bracket
Two-Eared
Bracket
5
Installation Bradmar
™
Restroom Partitions, Floor-Mounted with Overhead Brace — Series 400
Bradley • HDWP-INSTR-013 Rev. K; ECN 12-14-012 10/1/2014
3
Leveling bolts to Pilaster
Notch indicates
bottomofintegral
hinge pilaster
Notch indicates
bottomofintegral
hinge pilaster
Use leveling screw to adjust
height of pilaster
Use leveling screws to
adjust height of pilaster
Drill a Ø ¹³⁄₆₄" pilot hole,
1½"(38mm)deep.Hole
shouldbeapproximately
centered for pilasters 3"–16"
(76mm–406mm)wide.
A
Drill a Ø ¹³⁄₆₄"pilothole,1½"(38mm)
deep.Holeshouldbe2"(51mm)
off each end for the pilasters
18"–24"(457mm–610mm)wide.
A
4
Continuous Brackets to Pilaster (Standard)
Refer to the submittal drawing to locate the split
dimension and layout location of each marked pilaster.
Locate Brackets: Measure down from the top of the
pilaster and place a mark on the pilaster split centerline
atdimensionsat13½"(343mm)and67½"(1715mm).
Pilaster shown is for reference only. Actual pilaster
varies depending on application.
A
Securethebrackets.
For "H" Bracket:Usethebracketasa
template, drill a Ø ¼" holes through the
pilaster/panelandsecurethebracketto
the pilaster and panel with #10-24 x ¾"
barrelnutsand#10-24x¾"shoulder
screws provided.
For continuous bracket:Securethebracket
to the pilasters using the #14 x ¾" screws
provided.
C
Split
Split
13½"
(343mm)
67½"
(1715mm)
Placethecontinuousbracketbetweeneachestablished
levelline.Centerthebracketopeningonthepilaster
splitcenterline.Usingthebracketasatemplate,mark
theholelocationsonthepilaster.Removethebracket
and drill a Ø ⁷⁄₃₂ x¾"(19mm)deeppilotholeateach
location.
B
Brackets are used as templates but, since the hole patterns may
be different, the brackets may not be interchanged.
C
L
6
Bradmar
™
Restroom Partitions, Floor-Mounted with Overhead Brace — Series 400 Installation
10/1/2014 Bradley • HDWP-INSTR-013 Rev. K; ECN 12-14-012
4a
Stirrup Brackets to Pilaster (Optional)
Refer to the submittal drawing to locate the split
dimension and layout location of each marked pilaster.
Locate Brackets: Measure down from the top of the pilaster
and place a mark on the pilaster split centerline at dimension
"A","B"and"C"fortherespectivebracket(seetableatleft).
Pilaster shown is for reference only.
Actual pilaster varies depending on application.
A
Placethecenterofeachstirrupbracketateach
establishedlevelline.Centerthebracketopening
onthepanelplumbline.Usingthebracketas
a template, mark the hole locations on the
pilaster.RemovethebracketanddrillaØ⁷⁄₃₂" x
¾"(19mm)deeppilotholeateachlocation.
B
Split
Split
"A"
"B"
"C"
"U"
Bracket
"H"
Bracket
Dim. "A"
19"
(483mm)
13½"
(343mm)
Dim. "B"
40½"
(1029mm)
67½"
(1715mm)
Dim."C"
62"
(1575mm)
—
Securethestirrupbracketsto
the pilasters using the #14 x ¾"
screws provided.
Refer to step 4 for location and
attachmentof"H"bracket.
C
5
Pilaster Shoes
Thisviewisanexampleonly.Refertoyoursubmittaldrawingsforactualsizes.Layoutthe
pilasteranddoorwidthsonthepilastercenterline,leavingtheappropriategapbetween
the wall and pilaster. Place the corresponding shoe on the pilaster centerline, center the
shoebetweenthepilastermarks.Usingtheshoesasatemplate,marktheholelocations.
A
Insert plastic anchors
into the holes and fasten
the shoe to the anchors
using hardware provided.
C
Drill Ø ⁵⁄₁₆"holes(min2"
[51mm]deep)inthefloor
and make sure the holes
arefreeofdirtanddebris.
B
Install the shoes starting with the one closest to the wall
36"(914mm)
Door Opening
PilasterCenterline
24"(610mm)
4"
(102mm)
7"
(178mm)
1"(25mm)Gap
26"(660mm)
Door Opening
⁹⁄₃₂" x ⁵⁄₈" Flat Washer
#14 x 2" Screw
Stainless Steel Shoe
Plastic
Anchor
7
Installation Bradmar
™
Restroom Partitions, Floor-Mounted with Overhead Brace — Series 400
Bradley • HDWP-INSTR-013 Rev. K; ECN 12-14-012 10/1/2014
6
Panels and Pilasters with Continuous Brackets (Standard)
Pilasters located at walls should be mounted first. Start at one end and install a panel, then a pilaster.
Continue alternating until installation is complete. When installing in an alcove or in-corner alcove, use an "H"
bracket to secure the pilaster to the panel.
When installing pilasters at walls, the gaps range
from ½" to 1¼" (13mm to 32mm). Refer to your
submittal drawing for your gap sizes.
Check to make sure the pilasters are plumb and level to each other. The pilaster height can be adjusted with
the leveling screw that was placed at the bottom of the pilaster (see page 5 for attaching leveling bolt).
Refer to your submittal drawing and leave the appropriate
gaps. Standard gap is 1" (25mm) between the panel and
wall and ½" (13mm) between the panel and pilaster.
Usingthebracketasatemplate,drillØ¼"
holes through the pilaster at each pilaster
brackethole.Securethepilastertothebracket
with#10-24x¾"barrelnutsand#10-24x¾"
shoulder screws provided.
Using the hole in the shoe as a template, drill a
Ø ¼" hole through the pilaster and secure the
shoetothepilasterwith#10-24x¾"barrelnuts
and #10-24 x ¾" shoulder screws provided.
Using the hole in the shoe as a template, drill a Ø ¼"
hole through the pilaster and secure the shoe to the
pilasterwith#10-24x¾"barrelnutsand#10-24x¾"
shoulder screws provided.
Set the pilaster into the shoe while at the
sametimeplacingintothewallbracket.
A
Place a panel on the spacer and insert the panel into
thewallbracket.
Set the pilaster into the shoe while at the same time
placingthebracketaroundthepanel.
A
B
Usingthebracketsasatemplate,drillØ¼"holesthrough
thepanelateachpanelbrackethole.Securethepanelto
thebracketswith#10-24x¾"barrelnutsand#10-24x¾"
shoulder screws provided.
B
C
C
Spacer14"(356mm)
Aluminum heatsink
onbottomofpanel.
Pilasters at Wall Pilasters with Panels
8
Bradmar
™
Restroom Partitions, Floor-Mounted with Overhead Brace — Series 400 Installation
10/1/2014 Bradley • HDWP-INSTR-013 Rev. K; ECN 12-14-012
6a
Panels and Pilasters with Stirrup Brackets (Optional)
Pilasters located at walls should be mounted first. Start at one end and install a panel, then a pilaster.
Continue alternating until installation is complete. When installing in an alcove or in-corner alcove, use an "H"
bracket to secure the pilaster to the panel.
When installing pilasters at walls, the gaps range
from ½" to 1¼" (13mm to 32mm). Refer to your
submittal drawing for your gap sizes.
Check to make sure the pilasters are plumb and level to each other. The pilaster height can be adjusted with
the leveling screw that was placed at the bottom of the pilaster (see page 5 for attaching leveling bolt).
Refer to your submittal drawing and leave the appropriate
gaps. Standard gap is 1" (25mm) between the panel and
wall and ½" (13mm) between the panel and pilaster.
Usingthebracketsasatemplate,drillØ¼"
holes through the pilaster at each pilaster
brackethole.Securethepilastertothebracket
with#10-24x¾"barrelnutsand#10-24x¾"
shoulder screws provided.
Using the hole in the shoe as a template, drill a
Ø ¼" hole through the pilaster and secure the
shoetothepilasterwith#10-24x¾"barrelnuts
and #10-24 x ¾" shoulder screws provided.
Using the hole in the shoe as a template, drill a Ø ¼"
hole through the pilaster and secure the shoe to the
pilasterwith#10-24x¾"barrelnutsand#10-24x¾"
shoulder screws provided.
Set the pilaster into the shoe while at the
sametimeplacingintothewallbrackets.
A
Place a panel on the spacer and insert the panel into
thewallbrackets.
Set the pilaster into the shoe while at the same time
placingthebracketsaroundthepanel.
A
B
Usingthebracketsasatemplate,drillØ¼"holesthrough
thepanelateachpanelbrackethole.Securethepanelto
thebracketswith#10-24x¾"barrelnutsand#10-24x¾"
shoulder screws provided.
B
C
C
Spacer14"(356mm)
Aluminum heatsink
onbottomofpanel.
Pilasters at Wall Pilasters with Panels
9
Installation Bradmar
™
Restroom Partitions, Floor-Mounted with Overhead Brace — Series 400
Bradley • HDWP-INSTR-013 Rev. K; ECN 12-14-012 10/1/2014
Foropenendapplications,cuttheheadrailtotheappropriatelength(if
required).Attachthebrackettothewallatthecorrectheight(seestepB).
Attachanotherbrackettoapilasterwith#10x¾"screwsatthecorrect
height(seeviewbelow).Theheadrailshouldbelevelwithanyadjacent
headrailandshouldbelocateddirectlyoverthepanel.Positioneach
headrailontothebracketsandsecurewithrequiredfasteners(seeStepC).
Usingarubbermallet,installtheheadrailendcap.
E
7
Headrail
Make sure the pilasters are plumb and that the pilaster has been secured to the shoe. Leave the appropriate door opening
between the pilasters as shown on your submittal drawing.
Place headrail over the top of the pilasters
andslideittightintothemountingbracket.
Usethemountingbracketasatemplateand
drill a Ø ⁷⁄₃₂" hole through the headrail. Secure
theheadrailtothemountingbracketwiththe
#10 x ⁵⁄₈" screws provided.
C
Makesurethepilasterisplumbandthatthespacingbetweenthe
pilastersforthedoorsisthecorrectdimension.Onthebackofeach
pilaster(startingwiththefirstpilaster),drillaØ⁷⁄₃₂" hole through one
face of the headrail only.
Using this hole as a template, drill a Ø ¹⁄₈" pilot hole into the pilaster,
¾"(19mm)deep.Securetheheadrailtothebackofeachpilaster
with the #10 x ¾" screws provided.
D
Completed Headrail Assembly
The illustrations on this page show mounting hardware and fasteners for a generic application. Refer to your submittals
to determine your actual headrail configurations.
Some headrail sections may need to be cut to an appropriate size. Refer to your submittals for general headrail placement.
Place headrail over the top of each pilaster
located at the wall and slide it tight against
the side wall. Mark the outline of the headrail
on the wall and remove the headrail.
A
Wall
Placetheheadrailbracketontheoutlinemarkedonthewalland
markthelocationsofthemountingholes.Removebracketand
drill(2)Ø⁵⁄₁₆"holesataminimumof2"(51mm)deep.Priorto
securingtothewall,enlargethe(2)backmountingholesofthe
brackettoؼ".Securethebrackettothewallwiththe#14x2"
screws and plastic anchors provided.
B
Headrail configurations that come to an intersection should meet over pilaster (see completed headrail assembly view below).
10
Bradmar
™
Restroom Partitions, Floor-Mounted with Overhead Brace — Series 400 Installation
10/1/2014 Bradley • HDWP-INSTR-013 Rev. K; ECN 12-14-012
Aluminum Heatsink on
bottomofdoor
8
Integral Hinges (Standard)
Top and bottom pintles are pre-
lubricated for your convenience.
Do not remove lubricant.
Pilaster
Spring
3" Top
Pin
Door
Set
Screw
¾"
3"
3³⁄₈" Top
Pintle
3¼" Bottom
Pintle Assy.
¾"
(19mm)
Insert top pintle into the
bottomofthedoor.Besure
thepintlebottomsout(usethe
bottompintletopushthetop
pintleintothedoor).
A
Using a Ø ¹⁄₈"(3mm)drillbit,drillapilot
hole for the set screw into the center
ofthedooredge(approximately¾"
(19mm)downfromthetopofthedoor).
Besuretodrillatleast1½"(38mm)to
penetrate the top pin in the door.
Screw the set screw in flush with the
door'ssurface,thencheckforproper
door operation.
If the door is installed and pinned
correctly, the door will "raise" slightly
on the pintles as the door is opened.
F
Insertthebottompintleinto
thepilasterbottom.Position
thedoorontothebottom
pintleassemblyonthe
pilaster and swivel the door to
engage the pintles.
Insert the spring and the top
pin into the pilaster top.
Move the top of the door into
position while pushing the top
pin into the pilaster. Release
the top pin and force the pin
tobottomoutinthedoor.
C
D
Using a Ø ¹⁄₈"drillbit,drilla
pilot hole for the set screw into
the center of the door edge
(approximately¾"(19mm)up
fromthebottomofthedoor).
Be sure to drill at least 1½"
(38mm)topenetratethetop
pintle in the door. Screw the
set screw in flush with the
door'ssurface.
B
With the door "at rest"
position, drill a Ø ¹⁄₈" hole for
the set screw in the center
of the pilaster edge, down
3"(76mm)fromthecutout.
Be sure to drill at least 1½"
(38mm)topenetratethe
bottompintleassemblyinthe
pilaster.
Screw the set screw in flush
withthepilaster'ssurface.
Position the door at the desired
"at rest" position. Push down
on the door to make sure the
topandbottompintlesare
engaged properly.
E
Repeat steps A-F for all doors
G
Before installing the hinges, make sure the door openings are the appropriate size, all pilasters are
plumb and secured to the shoe. Determine the door swing by facing the compartment from the outside.
Refer to your submittal drawings to determine each specific door swing for your application.
Right-hand
inswing
(RHI)
Left-hand
inswing
(LHI)
Right-hand
outswing
(RHO)
Left-hand
outswing
(LHO)
11
Installation Bradmar
™
Restroom Partitions, Floor-Mounted with Overhead Brace — Series 400
Bradley • HDWP-INSTR-013 Rev. K; ECN 12-14-012 10/1/2014
8a
Integral Hinges - No-Site (Standard)
Installing the heat sink after the doors are installed is difficult due to the limited space between the
bottom of the door and the floor. The heat sink should be installed prior to completing step "C".
Aluminum heatsink
onbottomofdoor
Pilaster
Spring
3" Top Pin
Lip
Lip
3"
(76mm)
3³⁄₈" Top Pintle
3¼" Bottom
PintleAssembly
Notch Feature
(foradjacent
doorstrike)
¾"
(19mm)
1¾"
(44mm)
½"
(13mm)
¾"
Drill first hole as shown. Attach and align
heatsinkwithsinglescrew(#6x¾"flat
headscrew).Useremainingheatsink
holes as a drilling template and fasten with
remaining screws
SameprocedureaslettersA–Fforstep8.Seebelowforinstructionsandnoteson
installingthealuminumheatsinkonbottomofdoorpriortostartinginstallation.
A
The "lip" will be on the outside of the stall for outswing doors and on the inside for inswing doors.
The heat sink should always be on the bottom.
Ø ⁷⁄₆₄ x ¾"
Deep
(allPilot
Holes)
12
Bradmar
™
Restroom Partitions, Floor-Mounted with Overhead Brace — Series 400 Installation
10/1/2014 Bradley • HDWP-INSTR-013 Rev. K; ECN 12-14-012
8b
Continuous Spring Loaded Piano Hinge (Optional)
Spacer14"(356mm)
abovefinishedfloor
Usea14"(356mm)spacer
to help support the weight of
the door.
(FOR ALUMINUM HINGE:
removesnap-onfaceplate)
Place the door on the spacer
and set the gap at the hinge
and latch side. Standard gap
is
³⁄₁₆"(5mm).
A
Centerthehingeintheopening
opposite the latch and top to
bottomondoor(approximately½"
[13mm] down from the top of the
door)
B
RepeatproceduresA-CforStainlessSteelHinges
and procedures A-D for Aluminum Hinges.
E
Using the hinge as a template, drill a Ø ¼"
holethroughthedooratthetopandbottom
hole. Secure the hinge to the door with the
#10-24 x ¾" shoulder screws and #10-24 x ¾"
barrelnutsprovided.
Ensure that the gap on the latch side is
consistentandrepeatprocedureConthe
pilaster side.
Then drill a Ø ¼" holes through the remaining
hinge holes on the door and pilaster. Secure
with the fasteners provided.
C
ALUMINUM HINGE ONLY, FOR STAINLESS STEEL
SKIP THIS STEP: Hold the snap-on faceplate squarely on
theleaf.Tapthefaceplatefirmlyusingasoftwoodblockto
protectthefinishfromhammerblows.Startatthetopand
work downward until the entire length of the faceplate is
firmly engage. Secure the faceplate with a #8 x 1" flat head
Phillips drive screw.
To adjust spring tension, use a torx screwdriver and turn
the torx head clockwise approximately one complete
revolution.Inserta1½"(38mm)longnailintothehole
through the hinge pin. The hinge pin has a hole in two
directionsallowingadjustmentstobemadeatevery¼turn.
Checktheswingofthedoor.Ifthedoordoesnotclosefast
enough, remove the temporary nail and turn the torx head
¼ turn.
When desired tension is reached, hold the torx head in
place, remove the nail and insert the roll pin. Tap the roll
pinintoplacewithanailsetuntil1/8"(3mm)remainsout
from the hinge.
D
Closed
Door View
Before installing the hinges, make sure the door openings are the appropriate size, all pilasters are
plumb, secured to the shoe and that the headrail is installed. Determine the door swing by facing the
compartment from the outside. Refer to your submittal drawings to determine each specific door swing
for your application.
Right-hand
inswing
(RHI)
Left-hand
inswing
(LHI)
Right-hand
outswing
(RHO)
Left-hand
outswing
(LHO)
Continuous Piano Hinge
Part # Prefix HDWP-S0209 Part # Prefix HDWP-S0208
Thepartnumberslistedareprefixesonlyand
are used to identify the appropriate door kit
basedonyourdoorswingasdeterminedabove.
Inswinging doors should have hinges mounted
on the inside of the stall while outswinging doors
should have hinges mounted on the outside of
the stall.
(lefthandin,righthandout,
knucklesfacingfront)
(righthandin,lefthandout,
knucklesfacingfront)
Door
side
Pilaster
side
Pilaster
side
Door
side
13
Installation Bradmar
™
Restroom Partitions, Floor-Mounted with Overhead Brace — Series 400
Bradley • HDWP-INSTR-013 Rev. K; ECN 12-14-012 10/1/2014
Top and
Bottom Insert
Female(2)
Bottom Insert
Malew/Cutoff
Cam&Spacer
(1)
Top Insert w/
CamMale(1)
Aluminium
Hinge Blank
(4)
Left In and Right Out Assembly
Top Hinge Set
Bottom Hinge Set
Insert
Correct
Incorrect
Hinge
Blank
Aluminum Hinge Blank
Reference
Mark
Reference
Mark
Top and
Bottom Insert
Female
Bottom Insert
Malew/Cutoff
Cam&Spacer
Top Insert w/
CamMale
Top Hinge Set
Bottom Hinge Set
Cam
Cutoff
Cam
Right In and Left Out Assembly
8c
Aluminum Wraparound Hinge (Optional)
Before installing the hinges, make sure the door openings are the appropriate size, all pilasters are
plumb, secured to the shoe and that the headrail is installed. Determine the door swing by facing the
compartment from the outside. Refer to your submittal drawings to determine each specific door swing
for your application.
Hinge blanks and inserts have reference marks
that are used in setting the hinge position. The
hinge contains the cam mechanism and the bottom
hinge has the cutoff cam with spacer.
Right-hand
inswing
(RHI)
Left-hand
inswing
(LHI)
Right-hand
outswing
(RHO)
Left-hand
outswing
(LHO)
Separate the hinge components and ensure all parts
are included as shown
A
Assembleinsertsintothehingeblanksmakingsurethe
insertcollarfitstightlyagainsteachofthehingeblanks.
D
Align the reference marks of the inserts and hinge
blanksasshown.
C
Findthehingeassemblythatcoincideswiththedoor
swing. Arrange the hinge sets as shown.
B
Pilaster Side
Pilaster Side
Pilaster Side
Pilaster Side
Door Side
Door Side
Door Side
Door Side
14
Bradmar
™
Restroom Partitions, Floor-Mounted with Overhead Brace — Series 400 Installation
10/1/2014 Bradley • HDWP-INSTR-013 Rev. K; ECN 12-14-012
Closed
Upper Blank
Top Hinge Set
#8 x 1"
Stainless
Steel Phillips
head screw
#8 x 1" Stainless
Steel Phillips head
screw
Cardboard
Spacer
#10-24 x¾"
Shoulder
Screw
Aluminum
Heat Sink
#10-24 x ¾"
Barrel Nut
Lower Blank
Bottom Hinge Set
#10-24 x ¾"
Shoulder
Screw
#10-24 x ¾"
Barrel Nut
Lower
Blank Top
Hinge Set
Upper Blank
Bottom
Hinge Set
2"(51mm)
2"
AlignCammedInsert
Reference Mark
AlignCammedInsert
Reference Mark
AlignCammedInsert
Reference Mark
30° Open
PositiveClosed
8c
Aluminum Wraparound Hinge (Optional)
Set the "at rest" position for the door
byadjustingthepositionofthetop
maleinsertinthehingeblank.
E
Ensure
Hinge set
is fully
engaged
Ensure hinge
set is fully
engaged to
cardboard
spacer
Aluminum
Heat Sink
Tape
Tape
Assemblethehingesetsonthe
door. Use tape to hold the hinge
sets together
H
Placetheupperblankofthetophingesetonthedoor2"(51mm)from
the top. Using the hinge as a template, drill a Ø ³⁄₃₂"x1"(25mm)deep
pilot hole into the edge of the door. Secure the hinge to the door with
a #8 x 1" stainless steel Phillips head screw. Then repeat the same
procedureforlowerblankofthebottomhingeset.
Usinga14"(356mm)spacer,
support the door in the opening.
Removetapeandcardboard
spacer from the hinge set
As the door is moved
intoplace,slipbothhinge
blanksonthepilaster.
AttachLowerblankof
the top hinge set to the
pilaster. Using the hinge as
a template, drill Ø ¼" holes
through the hinge set and
door. Secure with
#10-24 x ¾" shoulder
screws and #10-24 x ¾"
barrelnuts.
Then repeat the same
procedureforupperblank
ofthebottomhingeset.
F
I
L
J
K
Using the hinge as a template, drill
Ø¼"holesthroughbothhinge
sets and the door. Secure with
#10-24 x ¾" shoulder screws and
#10-24x¾"barrelnuts.Place
thecardboardspaceronthemale
insert of the lower hinge set.
G
Make sure that the upper and
lower portions of each hinge
set are fully engaged.
15
Installation Bradmar
™
Restroom Partitions, Floor-Mounted with Overhead Brace — Series 400
Bradley • HDWP-INSTR-013 Rev. K; ECN 12-14-012 10/1/2014
9
Latch and Strike/Keeper for Inswing Doors
Local codes vary from state to state. Check your local
codes before installing the coat hook and door pulls.
D
C
Line up the center hole of the strike/keeper with the mark on
the pilaster. Using the strike/keeper as a template, drill Ø ¼"
holes through the pilaster. It is not necessary to remove the
strike/keeperbeforedrilling.Securethestrike/keepertothe
pilaster using hardware provided.
E
For32"-26"(813mm–914mm)ADAdoors,measure5½"
(140mm)fromthelatchedsideofthedoorand25¾"down
from the top of the door. Drill Ø ¼" hole through the face of
thedoor.Drillanidenticalhole,3½"(89mm)belowthehole
just drilled. Install one door pull to each side of the door with
the hardware provided.
Using the latch mounting holes as a template, drill a Ø ⁷⁄₃₂"
pilotholeintothedoor,¾"(19mm)deep.Securethelatchto
the door using hardware provided.
A
B
F
G
With the door in the closed position, set
the latch on the inside of the door so that
theslidebariscenteredintheslotonthe
strike/keeper. The leading edge of the
latchshouldbepositionedapproximately
³⁄₈"(10mm)fromthedooredge.
Install the coat hook in the upper corner on
the inside of the door on the latched side
atalocation3"(76mm)downfromthetop
and3"(76mm)infromtheside.Usingthe
coat hook as a template, drill two Ø ⁵⁄₃₂"
pilotholes(max.¾"[19mm]deep).Secure
the coat hook using hardware provided.
Repeat steps A-F for remaining doors.
The measurement from the top of the door to the
centerholeonthestrike/keeperis27½"(699mm).
Mark this measurement on the inside of the pilaster,
opposite the hinged side of the door.
25¾"
(654mm)
5½"
(140mm)
³⁄₈"
(10mm)
27½"
(699mm)
3½"(89mm)
Door
Latch
Pilaster
One Ear Door
Stop(Inswing)
Flat Door Stop
(Inswing)
#10-24 x ¾" Machine Screw
#14 x ¾" Screw
#10 x ¾"
Screw
3"(76mm)
3"(76mm)
CoatHook
(Inswing)
#14 x ¾" Screw
#14 x ¾" Flat Head Screw
#14 x ¾" Screw
#10-24 x 2" Machine Screw
Door Pull
Door Pull
Slide
Latch
Slide
Latch
FLAT DOOR
STOP
ONE EAR
DOOR STOP
Door Pull
DoorStop(Inswing)
#10-24 x ¾" Barrel Nut
#14 x ¾" Screw
#10-24 x 2"
Machine Screw
Slide
Latch
Door Pull w/
Countersink(addedfor
32"-36" inswing ADA
Doors)
#10-24 x ¾"
Shoulder Screw
DOOR STOP
Door Pull w/
Countersink(added
for 32"-36" inswing
ADADoors)
Door Pull w/
Countersink(added
for 32"-36" inswing
ADADoors)
16
Bradmar
™
Restroom Partitions, Floor-Mounted with Overhead Brace — Series 400 Installation
10/1/2014 Bradley • HDWP-INSTR-013 Rev. K; ECN 12-14-012
5½"
(140mm)
1"
(25mm)
27½"
(699mm)
3½"(89mm)
9a
Latch and Strike/Keeper for Outswing Doors
Local codes vary from state to state. Check your local
codes before installing the coat hook and door pulls.
D
C
Line up the center hole of the strike/keeper with the mark on
the pilaster. Using the strike/keeper as a template, drill Ø ¼"
holes through the pilaster. It is not necessary to remove the
strike/keeperbeforedrilling.Securethestrike/keepertothe
pilaster using hardware provided.
E
Measure5½"(140mm)fromthelatchedsideofthedoorand
25¾"(654mm)downfromthetopofthedoor.DrillaØ¼"
hole through the face of the door. Drill an identical hole 3½"
(89mm)belowtheholejustdrilled.Installonedoorpulltoeach
side of the door with the hardware provided.
Using the latch mounting holes as a template, drill a Ø ⁷⁄₃₂"
pilotholeintothedoor,¾"(19mm)deep.Securethelatchto
the door using hardware provided.
A
B
G
F
H
With the door in the closed position, set the latch on the
insideofthedoorsothattheslidebariscenteredonthe
strike/keeper.Theleadingedgeofthelatchshouldbe
positioned approximately 1"(25mm)fromthedooredge.
Install the coat hook according to local codes.
Forsuggestedlocationseeimagebelow
Installthewallbumperinthelowercornerofthedoor
oppositethehingedsideatalocation3"(76mm)up
fromthebottomand3"(76mm)overfromtheside.
Using a Ø ⁵⁄₃₂"drillbit,drilltwoholes(max.¾"deep).
Securethewallbumperusingthehardwareprovided.
Repeat steps A-G for remaining doors.
The measurement from the top of the door to the
centerholeonthestrike/keeperis27½"(699mm).
Mark this measurement on the inside of the pilaster,
opposite the hinged side of the door.
25¾"
(654mm)
Door
Latch
Pilaster
One Ear Door
Stop(Outswing)
Flat Door Stop
(Outswing)
#14 x ¾" Screw
#14 x ¾"
Screw
#10 x ¾"
Screw
3"
3"
CoatHook
(Outswing)
Door
Pilaster
Wall Bumper
#14 x ¾" Screw
#14 x ¾" Flat Head Screw
#14 x ¾" Screw
Door Pull
Door Pull
Slide
Latch
Slide
Latch
FLAT DOOR
STOP
ONE EAR
DOOR STOP
Door Pull
DoorStop(Outswing)
#10-24 x ¾" Barrel Nut
#14 x ¾" Screw
#10-24 x 2"
Machine
Screw
Slide
Latch
Door Pull w/
Countersink
#10-24 x ¾"
Shoulder
Screw
DOOR STOP
36"
A.F.F.
#10-24 x ¾" Machine Screw
Door Pull w/
Countersink(added
for 32"-36" inswing
ADADoors)
Door Pull w/
Countersink(added
for 32"-36" inswing
ADADoors)
#10-24 x 2" Machine Screw
17
Installation Bradmar
™
Restroom Partitions, Floor-Mounted with Overhead Brace — Series 400
Bradley • HDWP-INSTR-013 Rev. K; ECN 12-14-012 10/1/2014
9b
Latch and Keeper for No-Site Inswing Doors
Local codes vary from state to state. Check your local
codes before installing the coat hook and door pulls.
C
Line up the top of the keeper with the mark on the pilaster.
Using the keeper as a template, drill Ø ⁷⁄₃₂"x¾"(19mm)
deep holes into the pilaster. It is not necessary to remove
thekeeperbeforedrilling.Securethekeepertothepilaster
using hardware provided.
E
For 32"-26" ADA doors, measure 5½" from the latched side
of the door and 25¾" down from the top of the door. Drill
a Ø ¼" hole through the face of the door. Drill an identical
hole,3½"belowtheholejustdrilled.Installonedoorpullto
each side of the door with the hardware provided.
D
Using the latch mounting holes as a template, drill a Ø ⁷⁄₃₂"
pilotholeintothedoor,¾"(19mm)deep.Securethelatchto
the door using hardware provided.
B
With the door in the closed position, mount the latch on
theinsideofthedoorsothatthecenteroftheslidebar
is27½"(699mm)fromthetopofthedoor.Theleading
edgeofthelatchshouldbepositionedapproximately
³⁄₈"(10mm)fromthedooredge"lip."Ifstainlesssteel
hardwareisused,thisdistanceshouldbe1¹⁄₈"(29mm).
F
For coat hook install see Step 9 letter F on page 15.
G
Repeat steps A-F for remaining doors.
A
The measurement from the top of the door to the top of the
keeper is 27⁹⁄₁₆"(700mm).Markthisontheinsideofthe
pilaster, opposite the hinged side of the door. The leading
edgeofthekeepershouldbelinedupwiththeedgeofthe
pilasternotch(approximately⁵⁄₈" [16mm] in from the edge
ofthepilaster).
#14 x ¾" Screw
#14 x ¾" Screw
#10-24 x 2"
Machine Screw
Door
Pull
Pilaster(Double
StrikeShown)
Door
Keeper
Lip
5½"
27½"
**³⁄₈"
27⁹ ⁄₁₆"
⁵⁄₈"
Door Pull w/
Countersink(added
for 32"-36" inswing
ADADoors)
Slide Latch
**If stainless steel hardware is used measurement should be ¹⁄₈"
18
Bradmar
™
Restroom Partitions, Floor-Mounted with Overhead Brace — Series 400 Installation
10/1/2014 Bradley • HDWP-INSTR-013 Rev. K; ECN 12-14-012
9c
Latch and Keeper for No-Site Outswing Doors
D
C
Line up the top of the keeper with he mark on the pilaster.
Using the keeper as a template, drill Ø ⁷⁄₃₂"x¾"(19mm)
deep holes into the pilaster. It is not necessary to remove
thekeeperbeforedrilling.Securethekeepertothe
pilaster using hardware provided.
E
Measure 5½" from the latched side of the door and 29¼" up
fromthebottomofthedoor.DrillaØ¼"holethroughthe
faceofthedoor.Drillanidenticalhole,3½"belowthehole
just drilled. Install one door pull to each side of the door with
the hardware provided.
Using the latch mounting holes as a template, drill a Ø ⁷⁄₃₂"
pilotholeintothedoor,¾"(19mm)deep.Securethelatch
to the door using hardware provided.
A
B
G
F H
With the door in the closed position, mount the latch on the
insideofthedoorsothatthecenteroftheslidebaris27½"
(699mm)fromthetopofthedoor.Theleadingedgeofthe
latchshouldbepositionedapproximately¹⁄₈"(3mm)fromthe
"inside face" door edge.
Install the coat hook according to local codes. See
step 9a letter G on page 16 for suggested location.
Forwallbumperinstallseestep9aletterFonpage17.
Repeat steps A-G for remaining doors.
The measurement from the top of the door to the top of the
keeper is 27⁹⁄₁₆"(700mm).Markthisontheinsideofthe
pilaster, opposite the hinged side of the door. The leading
edgeofthekeepershouldbelinedupwiththeedgeofthe
pilasternotch(approximately⁵⁄₈" [16mm] in from the edge of
thepilaster).
#14 x ¾" Screw
#14 x ¾" Screw
#10-24 x 2"
Machine
Screw
Door Pull
Pilaster(DoubleStrike
Shown)
Door
Keeper
Lip
5½"
27½"
¹⁄₈"
27⁹⁄₁₆"
⁵⁄₈"
DoorPullw/Countersink
(addedfor32"-36"
inswingADADoors)
Slide Latch
Local codes vary from state to state. Check your local
codes before installing the coat hook and door pulls.
19
Installation Bradmar
™
Restroom Partitions, Floor-Mounted with Overhead Brace — Series 400
Bradley • HDWP-INSTR-013 Rev. K; ECN 12-14-012 10/1/2014
Positionstiffenerbracketonpilastersothe
bracketedgeis¼"fromtheintegralhingecutout
andcenteredtoptobottom.
A
Split at Door Hinge Split at Door Strike
10
Stiffener Bracket
A stiffener bracket is required for all pilasters 16" and larger.
B
Usingthebracketasaguide,drillaØ⁷⁄₃₂" x ¾" deep
pilot hole at each screw hole location.
The stiffener bracket is installed on the largest side of a pilaster split.
B
Usingthebracketasaguide,drillaØ⁷⁄₃₂" x ¾"
deep pilot hole at each screw hole location.
A
Positionstiffenerbracketonpilastersothebracket
edge is ¼" from the strike/keeper and centered top to
bottom.
Securebrackettopilasterusingthe#14x⁵⁄₈"
screws provided.
C
Securebrackettopilasterusingthe#14x⁵⁄₈"
screws provided.
C
For wrap around and continuous hinges, position the
bracket edge ¼" from the hinge edge.
¼" ¼"
¼"
20
Bradmar
™
Restroom Partitions, Floor-Mounted with Overhead Brace — Series 400 Installation
10/1/2014 Bradley • HDWP-INSTR-013 Rev. K; ECN 12-14-012
Before installing the urinal screen components,
determine the correct location for your application.
Brackets are used as templates but, since the hole patterns
may be different, the brackets may not be interchanged.
Drawaplumblineonallwalls
representing urinal screen
centers.Measure18½"(470mm)
upfor42"(1067mm)tallurinal
screensor21½"(546mm)upfor
48"(1219mm)tallurinalscreens
from the floor and place a mark
ontheplumbline.Usealevel
to transfer that mark to all other
plumblines.
A
Usingthebracketasatemplatemark
the hole locations on the wall. Remove
thebracketanddrillaØ⁵⁄₁₆" x min. 2"
(51mm)deepholeateachholelocation.
C
Placethebottomofthe
continuousbracketat
theestablishedlevelline.
Centerthebracketopening
ontheplumbline.
B
Drill Ø ¼" holes through the screen at
eachbrackethole. Secure the screen
tothebracketwith#10-24x¾"
barrelnutsand#10-24x¾"shoulder
screws provided.
F
18½"(470mm)for
42"(1067mm)tallscreens
or21½"(546mm)for
48"(1219mm)tallscreens
established
level line
urinalplumbline
floor
11
Urinal Screens with Continuous Brackets (Standard)
Placethebottomofeachurinalscreen
18"(457mm)upfromoor.Establisha1"
(25mm)gapbetweenthenishedwalland
urinal screen edge. A spacer may help
to support the weight of the screen and
establishtheappropriatedistances.
E
Insert the plastic
anchors in all holes
andsecurethebracket
with the #14 x 2"
screws provided.
D
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