Table of Contents
Chap ter --- Pag e
ii
7.7.2 Running the compressor in idle 7 --- 24........................................
7.7.3 Checklist 7 --- 25............................................................
8 Op eration 8 --- 26.....................................................
8.1 Control Panel 8 --- 26........................................................
8.2 SIGMA CONTROL 8 --- 26....................................................
8.2.1 Function keys 8 --- 27........................................................
8.2.2 Light emitting diodes and plain text display 8 --- 27..............................
8.3 Starting and Stopping the Compressor Unit 8 --- 28..............................
8.4 Acknowledgement of Alarms 8 --- 28...........................................
8.5 Acknowledgement of Service Messages 8 --- 29.................................
9 Maintenance 9 --- 30..................................................
9.1 Observe the following rules during all maintenance and servicing work: 9 --- 30.....
9.2 Regular Maintenance 9 --- 31.................................................
9.3 Opening and Closing the Compressor Cabinet 9 --- 32...........................
9.4 Checking the Drive Belt Tension 9 --- 33........................................
9.5 Drive Belt Change 9 --- 34....................................................
9.6 Cleaning or Replacing the Filter Mat 9 --- 34....................................
9.7 Cleaning or Replacing the Air Filter 9 --- 35.....................................
9.8 Servicing the Electric Motor 9 --- 36............................................
9.9 Testing the Safety Relief Valve on the Oil Separator Tank 9 --- 36..................
9.10 Venting the compressor unit 9 --- 36...........................................
9.11 Oil Filter Change 9 --- 38.....................................................
9.11.1 Removal and replacement of the oil filter cartridge 9 --- 38........................
9.12 Oil Top --- Off 9 --- 39..........................................................
9.13 Cleaning the Oil Cooler and Aftercooler 9 --- 41.................................
9.13.1 Removing and cleaning the oil cooler/air aftercooler 9 --- 41......................
9.14 Oil Change (Oil Separator Tank and Oil Cooler) 9 --- 43..........................
9.14.1 Oil change using external pressure source 9 --- 44..............................
9.14.2 Oil top---off 9 --- 45...........................................................
9.14.3 Draining the oil using own compressed air 9 --- 45...............................
9.14.4 Procedure for putting back into operation 9 --- 46...............................
9.15 Changing the Oil Separator Cartridge 9 --- 46...................................
9.16 Maintenance Schedule 9 --- 49................................................
10 Spare Parts and After Sales Service 10 --- 50.............................
10.1 Service parts and maintenance parts 10 --- 50...................................
10.2 Service and Maintenance Agreement 10 --- 50...................................
11 Appendix 11 --- 51......................................................
11.1 Wiring Diagram 11 --- 51......................................................
11.2 Trouble shooting: Possible cause---Remedy 11 --- 67..............................
11.2.1 Airend temperature is too high (greater than 167F--- 200F) 11 --- 67...............
11.2.2 Motor overload relay switches the unit off 11 --- 67................................
11.2.3 Compressor is running but produces no pressure 11 --- 68........................
11.2.4 Oil leaks out of air filter 11 --- 69................................................
11.2.5 Full---load/Idle sequence occurs too frequently (short cycles) 11 --- 69..............
11.2.6 Safety relief valve blows off 11 --- 69............................................
11.2.7 Oil inside the unit 11 --- 69.....................................................
11.2.8 Excessive oil consumption 11 --- 70.............................................