Schneider Electric N00-809-04_PMSet U Automatic Circuit Recloser User guide

Set Series

PMSet™ U

Automatic Circuit Recloser with PowerLogic

ADVC Controller

Installation, Operation and Maintenance Manual

N00-809-04

07/2023

www.se.com

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Set Series

Table of Contents

Safety Information ......................................................................................5

About the Book...........................................................................................6

Introduction................................................................................................7

Scope of the Manual .............................................................................8

Design Overview ......................................................................................10

General Overview of the ACR .............................................................. 11

PowerLogic ADVC ..............................................................................15

Optional HV Accessories .....................................................................15

Installation ...............................................................................................17

Transport, Handling and Workshop Tests..............................................18

Site Installation ...................................................................................24

Communications and Accessories Installation ............................................43

Customer Accessories and Communication Equipment .........................44

Input Output Expander Installation .......................................................46

Installation Testing....................................................................................48

Operator Tests....................................................................................49

Terminal Designation and Phase Rotation.............................................53

Power Flow Direction Setting ...............................................................55

Power Flow Direction Testing...............................................................56

Control Electronics Operation .................................................................... 60

Introduction ........................................................................................61

OCP ........................................................................................................66

Introduction ........................................................................................67

setVUE Panel Interface.......................................................................68

flexVUE Panel Interface......................................................................72

Event Log ................................................................................................81

Power System Measurements ...................................................................86

Accessories Installation.............................................................................89

IOEX Module......................................................................................90

Fast Trip Input Module.........................................................................93

IOEX Electrical Connections ................................................................97

FTIM Electrical Connections ................................................................99

Maintenance .......................................................................................... 107

Overview of ACR Maintainance.......................................................... 108

PowerLogic ADVC Operating Conditions ............................................ 108

Ratings and Specifications ...................................................................... 111

Equipment and Crating Dimensions ................................................... 112

ACR General Specifications .............................................................. 112

PowerLogic ADVC General Specifications .......................................... 114

Appendices .............................................................................................. 119

Replaceable Parts and Tools ...................................................................120

Dimensions............................................................................................125

Calibration of SwitchGear and Controller .................................................. 127

Glossary ...................................................................................................131

N00-809-04 3

Safety Information

Important Information

Read these instructions carefully, and look at the equipment to become familiar

with the device before trying to install, operate, service, or maintain it. The

following special messages may appear throughout this documentation or on the

equipment to warn of potential hazards or to call attention to information that

clarifies or simplifies a procedure.

Please Note

Electrical equipment should be installed, operated, serviced, and maintained only

by qualified personnel. No responsibility is assumed by Schneider Electric for any

consequences arising out of the use of this material.

A qualified person is one who has skills and knowledge related to the construction

and operation of electrical equipment and its installation, and has received safety

training to recognize and avoid the hazards involved.

The addition of this symbol to a “Danger” or “Warning” safety label indicates that an

electrical hazard exists which will result in personal injury if the instructions are not

followed.

This is the safety alert symbol. It is used to alert you to potential personal injury

hazards. Obey all safety messages that follow this symbol to avoid possible injury or

death.

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious

injury.

!

DANGER

WARNING indicates a hazardous situation which, if not avoided, could result in death or

serious injury.

WARNING

!

CAUTION indicates a hazardous situation which, if not avoided, could result in minor or

moderate injury.

CAUTION

!

NOTICE is used to address practices not related to physical injury.

NOTICE

N00-809-04 5

About the Book

Document Scope

This document describes the installation and maintenance procedures for the

PMSet™ U-Series Automatic Circuit Recloser (ACR) with PowerLogic ADVC

Controller (ADVC) Range.

Validity Note

This document is valid for PMSet U-Series remotely controlled and monitored

ACR which consists of a PMSet U-Series ACR combined with an PowerLogic

ADVC.

Related Documents

Title of Documentation Reference Number

U-Series ACR U27-12/15

U27-12/27

Advanced Controller Operational Manual N00-812

You can download these technical publications and other technical information

from our website at www.se.com/ww/en/download/.

Trademark Notice

All trademarks are owned by Schneider Electric Industries SAS or its affiliated

companies.

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PEP (Product Enviromental

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Schneider Electric’s ecoDesign Way program was reviewed and validated by UL Environment to meet the

requirements of the ANSI / IEC 62430

Sustainable

performance,

by design

Premium

Green TM

6 N00-809-04

Introduction

What’s in This Chapter

Scope of the Manual........................................................................................8

N00-809-04 7

Introduction

Scope of the Manual

This manual describes the installation and maintenance of the PMSet U-Series

ACR and the PowerLogic ADVC.

While every care has been taken in the preparation of this manual, no

responsibility is taken for loss or damage incurred by the purchaser or user due to

any error or omission in the document. Inevitably, not all details of equipment are

provided nor are instructions for every variation or contingency during installation,

operation, or maintenance.

For additional information on specific problem or requirements, kindly contact the

manufacturer or your distributor.

Switchgear and Controller Architecture

PowerLogic ADVC Controller block diagram

Switchgear

Control cable

ADVC Controller

Control and

Protection

Enclosure

Power Supply Module

Accessory

mounting

tray(s)

CVT

(optional)

Modem

Trip & Close

Capacitors

LAN-1/2

Communication

Interface

Uninterruptible Power Supply

Batteries

MCB

MCBs

Filters

Txfr

Aux supply 1

Aux supply 2

(optional)

Power Outlet

(optional)

Operator

Interface

Filters

DSP

Microprocessor

Switchgear power

IOEX

USB

USB-1/2/3

CVT

CT

Operating

mechanism

8 N00-809-04

Introduction

Symbols

The following symbols are used throughout this manual (and others). They are

designed to give a quick way of indicating information that is designed for specific

areas of interest.

Symbol Meaning

The set symbol indicates that the adjacent information only relates to the

PowerLogic ADVC SetVUE Operator Interface (O.I.).

The flex symbol indicates that the adjacent information only relates to the

PowerLogic ADVC flexVUE O.I.

Panel messages or Menu Navigation follows these icons in DOT MATRIX FONT.

Software Identification

The software loaded into the PowerLogic ADVC is identified by its version number

which has the form:

AXX-XX.XX.

This precisely identifies the software loaded into the microprocessor on the

controller.

In order to obtain effective technical support from the manufacturer or your

distributor, it is necessary to record the software version and to quote these when

making your inquiry. Without this information, it is impossible for the customer

service department to identify the software and provide correct support.

The software version is shown on the Operator Control Panel (OCP)

Switchgear Wear/General Details page, in the field App.Ver:

NOTE: Images are for illustrative purposes only.

Switchgear Status can be found on the flexVUE at the following location:

OPERATOR MENU > Switchgear Status > Switchgear Info

For more information on how to use the O.I., refer to Operator Control Panel, page

66.

Revision Record

Level Date Comment

R00 December, 2017 PowerLogic ADVC updates

R01 December, 2019 Rating corrections update

R02 September, 2020 ACR and ADVC updates

R03 November, 2020 ACR variant-U27 Lite updates

N00-809-04 9

Design Overview

What’s in This Chapter

General Overview of the ACR ........................................................................ 11

PowerLogic ADVC.........................................................................................15

Optional HV Accessories................................................................................15

10 N00-809-04

Design Overview

General Overview of the ACR

The remotely controlled and monitored PMSet U-Series ACR is combined with an

PowerLogic ADVC.

The PMSet U-Series ACR:

• Consists of vacuum interrupters encapsulated with Hydrophobic

cyclo-aliphatic epoxy resin casting.

• Is operated by a single magnetic actuator ganged with the three Vacuum

Interrupters for both tripping and closing.

• The actuator and the associated mechanism is enclosed in a 316-grade

stainless steel tank and lid in the PMSet U-Series ACR. It is enclosed in a

mild steel tank coated with zinc rich epoxy and special powder paint system

for outdoor use in U27 Lite.

• The hydrophobic cyclo-aliphatic epoxy resin casting assemblies are bolted to

the lid.

• An external pointer, clearly visible on the tank, indicates the ON/OFF

condition of the ACR.

• The upper terminals of the ACR are identified as the X-Side terminals

(X, XX, XXX for the three phases) and the lower terminals of the ACR are

identified as the I-Side terminals (I, II, III for the three phases). Terminal

Markers are clearly visible on the side of the tank.

• The information such as serial number, switchgear type, operations and

contact wear, are stored in an electronic module mounted on the bottom of

the ACR which is independent of the PowerLogic ADVC.

• Operation of the ACR is via low voltage magnetic actuator activated by

closing and opening capacitors housed in the PowerLogic ADVC which in

turn are charged by the onboard power supply. Power supply system consists

of 2 x 12 V 12 Ah sealed lead acid batteries connected in series to provide a

system voltage of 24 Vdc.

• Local electrical close operation of the switchgear is achieved by dedicated

keypad buttons on the PowerLogic ADVC. Red is for close and green is for

open. Each button has an inbuilt same colour Light Emitting Diodes (LED) for

indication.

NOTE: This ACR is not suitable for use as a point of isolation. If work on the

electrical system is to be carried out, deenergize the recloser and confirm

electrical and mechanical indications.

N00-809-04 11

Design Overview

PMSet U-Series ACR Construction

X-Terminal

I-Terminal

Vacuum

Interupter

Housing

Encapsultaed

CT and CVT

Operating mechanism

Located in Tank

Flanges for pole mounting

and surge arrestor brackets.

12 N00-809-04

Design Overview

The ACR Features

Line Voltage Sensing

The ACR senses the line voltage on the I-Side terminals. This enables voltage

measurement, power measurement, directional blocking and different protection

protocols. In order to measure the voltage on the Xside as well, refer to Optional

HV Accessories, page 15.

Current Measurement

Each phase has a Current Transformer (CT) over moulded on the Iside. This

enables current measurement on these phases. For more information, refer to CT

in ACR General Specifications, page 112.

Line Connection or Terminals

High voltage terminals are Ø20 mm tin plated copper stems with M10 x 1.5

threaded holes at the end. This means that connections can be either parallel

groove connectors suitable for the cable type or Standard lugs with 10 mm

diameter holes.

Manual Trip Operation

The main tank is equipped with a manual trip lever that can be operated from

ground level by a hook stick which performs open and lockout simultaneously. The

mechanical lever electronically inhibits both local and remote closing. The position

of the lever is indicated to the PowerLogic ADVC by an associated micro-switch.

The manual trip ring remains in the down position until physically returned to the

normal position by the operator.

N00-809-04 13

Design Overview

CAUTION

HAZARD OF EQUIPMENT DAMAGE

Do not operate the manual trip lever when the ACR is in OFF position.

Failure to follow these instructions can result in injury or equipment

damage.

Lockout-Close Inhibit

Make sure the ACR is in open position. Activate the isolating switches located on

the PowerLogic ADVC for lockout-only feature, which when activated inhibits the

close command.

TRIP CIRCUIT

Disables all trip operations. When the switch is in the Disable position, the trip coil

in the recloser is electrically disconnected from the control electronics. Thus, the

switch provides a physical isolation point for the control circuitry. The recloser

cannot be opened, and an audible alarm in the panel sounds and the DISABLED

LED in the TRIP key flashes. The TRIP key operates normally when the switch is

in the Enable position. This switch also stops a close operation, so that the

switchgear cannot be closed unless it is able to trip.

CLOSE CIRCUIT

Disables all close operations. When the switch is in the disable position, the close

coil in the recloser is electrically disconnected from the control electronics. Thus

the switch provides a physical isolation point for the control circuitry. The recloser

cannot be closed and an audible alarm in the panel sounds and the DISABLED

LED in the CLOSE key flashes. The CLOSE key operates normally when the

switch is in the Enable position.

14 N00-809-04

Design Overview

PowerLogic ADVC

The PowerLogic ADVC is a stainless steel 316 enclosure. The U27 Lite controller

is a mild steel enclosure coated with zinc rich epoxy and special powder paint

system for outdoor use. The PMSet U-Series ACR connects to the PowerLogic

ADVC by a control cable that plugs into the bottom of the ACR. CTs and voltage

screens embedded in the epoxy resin mouldings send signals to the control

electronics which monitors phase current, earth current, and phase/earth

voltages.

If the control cable is disconnected (at either end) the CTs and voltage screens are

automatically shorted by circuitry on the Switchgear Cable Entry Module (SCEM)

card mounted inside the tank of the circuit breaker.

The PowerLogic ADVC reads and displays the information which is stored in the

ACR and provides protection and communication properties for the ACR.

CAUTION

HAZARD OF INCORRECT USE AND OPERATION

For protection, communication, and measurement features, refer to PowerLogic

ADVC Operational Manual (N00-812).

Failure to follow these instructions can result in injury or equipment

damage.

The PowerLogic ADVC is powered by an auxiliary voltage supply of 110, 220, or

240 Vac.

The customer compartment provides ample room for equipment. Standard

communications cables can be used for connection to the communications ports

on the PowerLogic ADVC and power is readily accessible from the programmable

power terminal block. For more information, refer to Communications and

Accessories Installation, page 43.

Optional HV Accessories

Surge Arresters

Surge arresters can be directly fitted to the ACR, using surge arrester mounting

bracket (depending on mounting method) and must be fitted during installation.

External Capacitive Voltage Transducer

Some automation systems may require voltage sensing on both sides of the ACR

when it is open. To satisfy this requirement, optional Capacitive Voltage

Transducer (CVT) may be installed to provide voltage sensing on the X-Side

terminals of the ACR.

Voltage Transformer

An external transformer is mounted on the power pole as shown in the below

figure which also shows suggested HV connections. The secondary of the

external transformer connects into the SCEM on the underside of the circuit

breaker. To connect the transformer secondary remove the SCEM compartment

cover plate, pass the cable which is pre-fitted with a cable gland through the hole,

attach the gland, connect the auxiliary supply to the screw terminal block on the

SCEM and replace the compartment cover.

N00-809-04 15

Design Overview

16 N00-809-04

Installation

What’s in This Chapter

Transport, Handling and Workshop Tests ........................................................18

Site Installation..............................................................................................24

N00-809-04 17

Installation

Transport, Handling and Workshop Tests

General

Each crate includes the following:

• ACR

• Pole mounting bracket with clamps if ordered. If a substation mounting

bracket was ordered, it must be attached to the outside of the crate.

• Six connectors if ordered.

• The appropriate mounting kit.

• PowerLogic ADVC cubicle (which normally contains two batteries unless

arrangements have been made to ship batteries separately).

• Control cable.

On receipt, the contents must be checked for shipping damage and the

manufacturer informed immediately if any is found.

NOTICE

HAZARD OF WATER INGRESS

Make sure that the PowerLogic ADVC is stored indoors until installation on site.

If storage outdoors is unavoidable, make sure that the PowerLogic ADVC is

kept in an upright position.

Failure to follow these instructions can result in equipment damage.

Unpacking Procedure

The basic list of tools which are required for unpacking are as follows:

• Wrecking bar to remove nails.

• Four D-shackles, four slings and crane with a working load of 200 kg to lift the

ACR.

• Screwdriver or battery drill with 8 mm socket.

• 16 mm Spanner or Socket.

The following is the list of procedures for unpacking:

1. Remove top of crate and lift out the control cable. Store carefully in a clean

dry place.

2. Unscrew and remove the four screws located on the wall of the crate. The

mounting bracket, mounting kit and the two pieces of wood that the screws

are removed that are helps to secure together. Lift the complete mounting

bracket out of the crate.

CAUTION

HAZARD OF EQUIPMENT DAMAGE

• Two people are required to lift the heavy accessory (> 15 kg), or with a

lifting equipment.

• Visually inspect the equipment after opening the crate, and check for

any damages.

Failure to follow these instructions can result in injury or equipment

damage.

18 N00-809-04

Installation

3. Fit D-shackles to the lifting points on the ACR and lift it out of the crate and on

to the solid level ground using the crane.

CAUTION

HAZARD OF EQUIPMENT DAMAGE INSIDE THE CRATE

Handle crowbar/pry bar carefully to help prevent the equipment damage

inside the crate.

Failure to follow these instructions can result in injury or equipment

damage.

4. Tip the crate on to its side.

CAUTION

HAZARD OF EQUIPMENT DAMAGE

• Two people are required to lift the PowerLogic ADVC which weighs ~ 40

kg (88lb) and the heavy accessory (> 15 kg), or with a lifting equipment.

• PowerLogic ADVC lifting hooks must be used for lifting with a lifting

equipment. See the below image Lifting hooks of PowerLogic ADVC.

• The timber pallet must be transported by hand pallet truck, crane, or

forklift truck.

Failure to follow these instructions can result in injury or equipment

damage.

Lifting hooks

Lifting hooks of PowerLogic ADVC

5. Remove the bolts which attach the PowerLogic ADVC and slide the unit from

the crate.

Recloser Lifting Procedure

The wooden crate must be transported by hand pallet truck, crane, or forklift truck.

The lifting procedure must be followed. The slinging recommendation is as shown

in the below figure and perform the following procedures.

1. The slings/chains must be approved and in good condition.

N00-809-04 19

Installation

2. Recloser to be lifted with the help of four lifting lugs.

3. The lifting hook must be placed minimum 650 mm above the top connector of

bushings.

4. Make sure to balance the main tank weight so that the chains/sling does not

touch the sides of the bushings throughout the lift.

5. When moving and lifting, special care must be taken not to damage the

bushings and bushing terminals.

Control Cable Connection

When installing or testing the ACR it is necessary to connect and disconnect the

control cable either from the ACR, the PowerLogic ADVC or both. The control

cable is plugged into the base of the ACR and the other end into the PowerLogic

ADVC at the bottom, right-most side on the Control and Protection Enclosure

(CAPE).

The following is the list of correct technique of the cable connection towards the

controller side:

1. Power down the control cubicle by switching off all Miniature Circuit Breakers

(MCBs). This must be done whenever connecting or disconnecting the control

cable.

2. To connect the control cable, hold the plug by the long sides, check

orientation, gently locate it on the socket and push firmly home. Check

whether it has locked by wriggling the plug.

20 N00-809-04

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Schneider Electric N00-809-04_PMSet U Automatic Circuit Recloser User guide

Schneider Electric N00-809-04_PMSet U Automatic Circuit Recloser User guide

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