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Schneider Electric PD100 Partial discharge monitoring User guide

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PowerLogic Series
PD100 Partial Discharge Monitoring
User Manual
GEX5968601-00
03/2023
www.se.com Validated
Printed on 2023/06/23
for Pilot Run
Legal Information
The Schneider Electric brand and any trademarks of Schneider Electric SE and its
subsidiaries referred to in this guide are the property of Schneider Electric SE or its
subsidiaries. All other brands may be trademarks of their respective owners.
This guide and its content are protected under applicable copyright laws and
furnished for informational use only. No part of this guide may be reproduced or
transmitted in any form or by any means (electronic, mechanical, photocopying,
recording, or otherwise), for any purpose, without the prior written permission of
Schneider Electric.
Schneider Electric does not grant any right or license for commercial use of the guide
or its content, except for a non-exclusive and personal license to consult it on an "as
is" basis. Schneider Electric products and equipment should be installed, operated,
serviced, and maintained only by qualified personnel.
As standards, specifications, and designs change from time to time, information
contained in this guide may be subject to change without notice.
To the extent permitted by applicable law, no responsibility or liability is assumed by
Schneider Electric and its subsidiaries for any errors or omissions in the informational
content of this material or consequences arising out of or resulting from the use of the
information contained herein.
As part of a group of responsible, inclusive companies, we are updating our
communications that contain non-inclusive terminology. Until we complete this
process, however, our content may still contain standardized industry terms that may
be deemed inappropriate by our customers.
Validated
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for Pilot Run
PD100 Partial Discharge Monitoring
Table of Contents
Safety Information.......................................................................................5
About the Book............................................................................................6
Safety Precautions......................................................................................7
Presentation.................................................................................................9
Front Face Description................................................................................9
System LED .........................................................................................9
Zigbee LED ........................................................................................10
System Button .................................................................................... 11
Zigbee Button ..................................................................................... 11
QR Code............................................................................................ 11
Rear Face Description .............................................................................. 11
Technical Characteristics ..........................................................................12
Installation..................................................................................................14
Safety Instructions ....................................................................................14
Installation Instructions .............................................................................15
Wiring Instructions ....................................................................................17
Safety Instructions ..............................................................................17
Power Supply Connection ...................................................................17
Connection of PD100 to Coupling Element ...........................................18
Wire Routing ......................................................................................19
VDIS Connection ................................................................................19
Diagnostic Connection ........................................................................19
Operation ...................................................................................................20
Zigbee PRO Pairing..................................................................................20
Commissioning Test Mode ........................................................................20
Measurement Mode..................................................................................20
Diagnostic Mode.......................................................................................21
Unpairing the PD100 and Factory Reset.....................................................21
Cybersecurity.............................................................................................22
Schneider Electric Position on Cybersecurity ..............................................22
EcoStruxure Master Range .......................................................................22
Introduction..............................................................................................22
Schneider Electric Guidelines .................................................................... 23
Schneider Electric Cybersecurity Policies and Rules ...................................23
Physical Security of the Device ..................................................................23
Security Recommendations for Maintenance ..............................................24
Schneider Electric Cybersecurity Support Portal .........................................24
Maintenance ..............................................................................................26
Troubleshooting ........................................................................................27
Internal Error............................................................................................27
Communication Lost .................................................................................27
Radio Frequency Compliance.................................................................28
Schneider Electric Green Premium™ Ecolabel ...................................30
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Safety Information PD100 Partial Discharge Monitoring
Safety Information
Important Information
Read these instructions carefully, and look at the equipment to become familiar
with the device before trying to install, operate, service, or maintain it. The
following special messages may appear throughout this documentation or on the
equipment to warn of potential hazards or to call attention to information that
clarifies or simplifies a procedure.
Please Note
Electrical equipment should be installed, operated, serviced, and maintained only
by qualified personnel. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction
and operation of electrical equipment and its installation, and has received safety
training to recognize and avoid the hazards involved.
The addition of this symbol to a “Danger” or “Warning” safety label indicates that an
electrical hazard exists which will result in personal injury if the instructions are not
followed.
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury or
death.
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious
injury.
!DANGER
WARNING indicates a hazardous situation which, if not avoided, could result in death or
serious injury.
WARNING
!
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.
CAUTION
!
NOTICE is used to address practices not related to physical injury.
NOTICE
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PD100 Partial Discharge Monitoring About the Book
About the Book
Document Scope
The aim of this guide is to provide installers, users and maintenance technicians
with the technical information and procedures to install and use the PowerLogic™
PD100 for Partial Discharge Monitoring and associated equipment.
Validity Note
This guide applies to the PowerLogic PD100 for Partial Discharge Monitoring. The
PD100 is compatible with the Schneider Electric VDIS (Voltage Detecting and
Indicating System) unit only. The use of another manufacturer’s VDIS could cause
interference.
Trademarks
QR Code is a registered trademark of DENSO WAVE INCORPORATED in Japan
and other countries.
Online Information
The information contained in this guide is likely to be updated at any time.
Schneider Electric strongly recommends that you have the most recent and up-to-
date version available on www.se.com/ww/en/download.
The technical characteristics of the devices described in this guide also appear
online. To access the information online, go to the Schneider Electric home page
at www.se.com.
Related Documents
Title of documentation Reference number
EcoStruxure Panel Server - User Guide DOCA0172EN
How Can I Reduce Vulnerability to Cyber
Attacks?
Cybersecurity System Technical Note
VDIS technical leaflet 998-22336684
You can download these technical publications and other technical information
from our website at www.se.com/ww/en/download.
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Safety Precautions PD100 Partial Discharge Monitoring
Safety Precautions
Safety Rules
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Apply appropriate personal protective equipment (PPE) and follow safe
electrical work practices. See standards or local equivalent.
• Perform work only after reading and understanding all of the instructions
contained in these instructions.
• Turn off all power supplying the system before working on or inside the
system.
• Respect the LOTO (Lock Out Tag Out) procedure.
• Always use a properly rated voltage sensing device to confirm that power is
off.
• Do not modify the mechanical or electrical parts.
Failure to follow these instructions will result in death or serious injury.
Cleaning Instructions
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Do not use solvents or alcohol for cleaning the equipment.
• Do not use high-pressure cleaner for cleaning the equipment.
Failure to follow these instructions will result in death or serious injury.
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PD100 Partial Discharge Monitoring Safety Precautions
Disposal of the Equipment at End of Life
DANGER
HAZARD OF ELECTROCUTION, BURNS, OR EXPLOSION
• Apply appropriate personal protective equipment (PPE) and follow safe work
practices.
• Switch off the general and auxiliary power supply of the PD100 before the
electrical disconnection.
• Never work alone during the electrical disconnection of the PD100.
• Always use a properly rated voltage sensing device to confirm the absence
of voltage.
• Consider all sources of power, including the possibility of backfeeding.
• This equipment must only be dismantled by qualified and authorized
personnel.
• Penalties may apply according to local regulations and rules.
Failure to follow these instructions will result in death or serious injury.
Dispose of the PD100 according to the legislation of the country.
For more information, consult the end-of-life instructions of the MV cubicle.
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Presentation PD100 Partial Discharge Monitoring
Presentation
The PD100 measures partial discharge signals broadcast on the MV network
through a capacitive coupler. The measurement is performed 24 hours a day,
7 days a week. The PD100 sends relevant data through a wireless communication
network (Zigbee PRO) to a Zigbee PRO concentrator.
The PD100 is designed to be installed in the cubicle and connected to all three
phases of the Medium Voltage supply of the cubicle. The PD100 is connected via
the same capacitive connection as the one used for the VDIS unit, provided that
the capacitance value is between 10 pF and 128 pF.
Front Face Description
PD100 with closed cover PD100 with open cover
A
F
B
A
C
DD E
A. System LED
B. Zigbee LED
C. System button
D. Zigbee button
E. Diagnostic connector
F. QR code
System LED
The system LED indicates the system state.
The following table describes the system LED meaning.
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PD100 Partial Discharge Monitoring Presentation
LED indication Description
Off PD100 not powered.
0s
PD100 functioning normally.
0s 1s
PD100 in commissioning test mode (accelerated monitoring
reporting rate).
1s
Diagnostic connector enabled. PD100 monitoring disabled.
PD100 performing maintenance tasks like firmware update.
PD100 not functional. Partial discharge monitoring and Zigbee
PRO communication disabled.
PD100 in error and out of order.
Zigbee LED
The Zigbee LED indicates the Zigbee PRO network status of the PD100.
The following table describes the Zigbee LED meaning.
LED indication Description
PD100 is unpaired.
PD100 is searching for a Zigbee PRO concentrator.
0s
PD100 is paired and network is open for new devices to join.
0s 1s
PD100 is in identification mode.
PD100 has lost communication with the Zigbee PRO
concentrator.
Occasional loss of communication.
Internal error detected.
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Presentation PD100 Partial Discharge Monitoring
System Button
To change PD100 operating mode, use the system button.
The different modes are the following:
•Measurement mode, page 20
•Commissioning test mode, page 20
• Diagnostic mode (activated by Schneider Electric diagnostic tool)
When you press the system button for eight seconds, the PD100 restarts.
Zigbee Button
When you press the Zigbee button, you can control the PD100 Zigbee PRO
network status.
You can:
•Join a Zigbee PRO network, page 20.
• Perform a Zigbee factory reset, page 21.
QR Code
The QR code located in front of the PD100 contains the following information:
• PD100 commercial reference (PD100X001)
• PD100 serial number
• Zigbee MAC address
• Zigbee PRO install code
When scanning the QR code, you can have access to PD100 documentation on
go2se.com Web site.
Rear Face Description
B
C
A
A. Coupling element connector
B. VDIS connector
C. Power supply connector
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PD100 Partial Discharge Monitoring Presentation
Technical Characteristics
General Information
Characteristics Value
Range of component PowerLogic
Product name PD100 - PowerLogic Partial
Discharge Monitoring
Commercial reference PD100X001
Environmental Characteristics
Characteristics Value
Operating temperature -30 °C to +70 °C (-22 °F to +158 °F)
Operating relative humidity 0%–95%
Operating altitude 0–2,000 m (0–6,500 ft)
Storage condition -40 °C to +85 °C (-40 °F to +185 °F)
Electromagnetic compatibility • IEC 61000-6-5:2015 Level 3
• IEC 61000-6-4:2018b
Safety IEC 62271-213:2021
Radiofrequency ETSI EN 300 328 V2.2.2
IEEE 802.15.4 2013
Product certification FCC ID: 2AHP8-PD100X001
IC: 21245-PD100X001
EU RED Directive 2014/53/EU
EU EMC Directive 2014/30/EU
EU LV Directive 2014/35/EU
Communication Characteristics
Characteristics Value
Type Wireless, 2.4 GHz
Communication protocol Zigbee PRO 3.0
Device type Router
Measurement Characteristics
Characteristics Value
Partial discharge measuring range 50 pC–20 nC
Capacitance value of the capacitive coupling element 10 pF–128 pF
Primary voltage Frequency (auto-detection) 50 Hz–60 Hz
Nominal voltage • Un: 3–36 kV
• Vn: 1.7–24 kV
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Presentation PD100 Partial Discharge Monitoring
Electrical Characteristics
Characteristics Value
Power supply 24–48 Vdc ± 20%, requires a dedicated power
supply (refer to Power Supply Connection, page
17)
Power consumption 300 mA maximum
Coupler connector 60 Vrms maximum
VDIS connector Compatible only with Schneider Electric VDIS
(for more information, refer to the VDIS
catalogue)
Physical Characteristics
Characteristics Value
Dimensions H x W x D: 48 x 96 x 110.16 mm
(1.89 x 3.78 x 4.33 in)
Mounting type Flush-mounting - Cut-out:
H x W: 45 x 93 mm (1.77 x 3.66 in)
Degree of protection (IEC 60529) Front cover: IP41
Rear part: IP2x
Mechanical impact (IEC 62262) Front cover: IK07
Top view
mm
in.
89.40
3.50
96.00
3.78
23.15
0.90
Front view Side view
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PD100 Partial Discharge Monitoring Installation
Installation
Safety Instructions
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• The PD100 rear connectors must be inaccessible when the cubicle is
energized.
• The PD100 must only be installed by qualified electrical personnel.
• All applicable state, regional, and local safety regulations must be observed
when installing this product.
• Apply appropriate personal protective equipment (PPE) and follow safe
electrical work practices. See NFPA 70E, CSA Z462, NOM 029-STPS, or
local equivalent.
• Install the PD100 in a switchgear according to the following instructions.
• PD100 enclosure must be intact.
• Do not attempt to repair any components of the PD100 nor any of its
accessory products.
Failure to follow these instructions will result in death or serious injury.
NOTICE
HAZARD OF EQUIPMENT DAMAGE
• During transportation and assembly, the cover of the PD100 must be in the
closed position and be properly protected.
• The PD100 must be protected properly during transportation and handling of
the cubicle.
• The manufacturer cannot be held responsible for failure to follow the
instructions given in this user manual.
• This user manual must be kept for future use.
Failure to follow these instructions can result in equipment damage.
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Installation PD100 Partial Discharge Monitoring
Installation Instructions
A
A
B
C
D
A. Mounting clips x 4
B. Gasket
C. Power supply
D. Coupling element connector and VDIS connector
You can install the PD100 on any flat, rigid vertical support, using the four
mounting clips of the PD100. To free up space for control gear, you can attach the
PD100 to the front panel of the floor-standing or wall-mounted cubicle.
The mounting plate on the front panel of the cubicle must have a thickness
between 0.8 mm (0.03 in) and 3.2 mm (0.13 in). If coating treatment or other
surface treatment exists, dimensions and tolerances include surface treatment.
Install the PD100 in a place allowing you to see clearly the indicators, facilitating
the access to the front face of the PD100, and preventing the access to the rear
connectors.
Check that you can scan the QR code on the PD100 front face.
Make sure that clearance distances behind the PD100 allow the following
operations:
• insert the PD100 without the rear of the PD100 interfering with other
components, and
• allow the wiring to be connected without being stressed.
70.4
2.77
25
0.98 95.4
3.75
105.3
4.14
mm
in.
The front cover opens downwards. Make sure that you can open the PD100 front
cover and get unobstructed access to the Zigbee pairing button and the diagnostic
connector.
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PD100 Partial Discharge Monitoring Installation
22
0.86
Ø84
Ø3.30
mm
in.
1.5
0.06
To install the PD100, proceed as follows:
1. Cut out a rectangular frame measuring 45 x 93 mm (1.77 x 3.66 in) in the
mounting plate.
DANGER
HAZARD OF CUTTING AND METAL PROJECTION
• Wear appropriate safety gloves and goggles.
• The cut-out of the mounting plate must respect the protection grading of
the MV cubicle.
Failure to follow these instructions will result in death or serious
injury.
mm
in.
Aperture
45 x 93
1.77 x 3.66
2. Insert the PD100 in the cut-out in the mounting plate.
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Installation PD100 Partial Discharge Monitoring
3. Push slightly the PD100, until you hear a click.
Click!
4. Check that the mounting clips are in place and that the PD100 is fixed
securely on the mounting plate.
5. Check that the gasket is in place.
Wiring Instructions
Safety Instructions
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The PD100 wires must be fixed to avoid any mechanical stress on the
connectors.
Failure to follow these instructions will result in death or serious injury.
Power Supply Connection
WARNING
HAZARD OF INAPPROPRIATE INSTALLATION
• The PD100 must have its own dedicated power supply.
• No dielectric test must be done on the PD100 power supply connection.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
NOTICE
HAZARD OF INAPPROPRIATE INSTALLATION
• The PD100 must be connected on a dedicated power supply with
overvoltage category 3.
• The PD100 must be connected on a dedicated power supply complying with
extra-low voltage (ELV) or safety extra-low voltage (SELV) regulation.
Failure to follow these instructions can result in equipment damage.
A dedicated power supply must be used to supply electrical power to the PD100.
The power supply must not be used to provide power to any other devices as this
could cause interference.
Connect the PD100 onto a dedicated power supply with the following
specifications:
• Overvoltage category 3
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PD100 Partial Discharge Monitoring Installation
• Complying with extra-low voltage (ELV) or safety extra-low voltage (SELV)
regulation
Connection of PD100 to Coupling Element
DANGER
HAZARD OF ELECTRIC SHOCK
The capacitive coupling element value must be between 10 pF and 128 pF.
Failure to follow these instructions will result in death or serious injury.
Connect the coupling element connector to the capacitive coupling element (L1,
L2, L3).
Connect the earth wire as close as possible to the coupling element connector.
Use a wire with the following characteristics:
• H05V or H07V type (or equivalent following local regulations) with a 1 mm2
conducting cross sectional area and an overall external diameter (including
the insulation) between 2.5 mm2and 2.9 mm2(0.003 in2and 0.004 in2).
• Minimum dielectric withstand performance of 2 kV rms for 1 minute.
The connecting leads can be all black with a means of identifying the phase
connection or they can be colored wires complying with local standards identifying
the phases.
The value of the capacitive coupling element must be between 10 pF and 128 pF.
Use a Molex Minifit Jr. range 5557 four pin plug housing (recommended) or a
39-01-4040 or a 39-01-4041 model.
Use a type 5556 series socket (female) pin. Select the exact pin depending on the
wire used.
NOTICE
HAZARD OF INAPPROPRIATE INSTALLATION
The wire length between the coupling element and the PD100 must not exceed
3 meters.
Failure to follow these instructions can result in equipment damage.
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Installation PD100 Partial Discharge Monitoring
Wire Routing
NOTICE
HAZARD OF INAPPROPRIATE INSTALLATION
• Do not insert the PD100 connecting leads nor bundle them into any control
or power harnesses.
• Keep the PD100 connecting leads separate from control or power
harnesses.
• Check that the PD100 connecting leads do not pass close to motors.
• Check that the PD100 connecting leads do not pass close to the wiring for
the control of motors.
• Keep the PD100 connecting leads as close as possible to flat metal
surfaces.
Failure to follow these instructions can result in equipment damage.
VDIS Connection
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The PD100 must be used only with Schneider Electric VDIS.
Failure to follow these instructions will result in death or serious injury.
Use a four pin plug housing type Molex connector ref. 43025-048.
Use a socket (female) pin of 43030 series type. Select the exact pin depending on
the wire used.
Diagnostic Connection
DANGER
HAZARD OF ELECTRIC SHOCK
Do not use the front face connector dedicated to Schneider Electric tool
connection for any other purposes than diagnostic tests by trained Schneider
Electric personnel.
Failure to follow these instructions will result in death or serious injury.
On demand, diagnostics can be made by a Schneider Electric Field Service
Representative using additional devices and sensors.
Contact Schneider Electric service center for further information.
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PD100 Partial Discharge Monitoring Operation
Operation
Zigbee PRO Pairing
Refer to the user guide of the Zigbee PRO concentrator to configure your system.
Before proceeding with pairing, check that the concentrator has the latest
available firmware version.
Pair the PD100 with EcoStruxure Panel Server gateways (reference PaS600x/
PaS800x) or other Schneider Electric gateways. For detailed information about
pairing the devices, refer to EcoStruxure Panel Server - User Guide for Panel
Server gateway or the user guide of the relevant gateway.
Proceed as follows to connect to an existing Zigbee PRO network:
1. Check that the device is in Zigbee factory reset state.
2. Open the network on the coordinator side. The exact procedure depends on
the coordinator device being used. Refer to its documentation for instructions.
3. While the network is open, press the Zigbee button. The Zigbee LED starts
blinking in yellow while searching for the network to join.
NOTE: PD100 searches a network for the next three minutes and returns
to the Zigbee factory reset state if none is found.
4. When the Zigbee LED turns fixed green, PD100 has successfully joined the
network.
NOTICE
HAZARD OF INAPPROPRIATE USE
In commissioning test mode, data must not be considered as valid data.
Failure to follow these instructions can result in equipment damage.
NOTE: After the PD100 joins a network, it automatically enters the
commissioning test mode for a duration of three minutes. In this mode,
the PD100 performs acquisitions at an accelerated rate.
Commissioning Test Mode
To enter commissioning test mode, check the system LED status.
• If the system LED is blinking in green, the PD100 is already in commissioning
test mode. No further action is required.
• If the system LED is not blinking in green, short press the system button (less
than two seconds) and release it. The system LED starts blinking in green,
indicating that the device has entered the commissioning test mode.
In commissioning test mode:
• The PD100 performs acquisitions at an accelerated rate.
• You have access to testing functionalities.
The PD100 remains in commissioning test mode for three minutes, or until you
press the system button again. Then, the PD100 exits commissioning test mode.
Measurement Mode
The PD100 enters measurement mode automatically after the three minutes in
commissioning test mode.
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