APC 3500 User manual

SingleandParallel

Installation

MGE™Galaxy™3500

10-30kVA208/220V

test

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TableofContents

IMPORTANTSAFETYINSTRUCTIONS–SAVETHESE

INSTRUCTIONS...............................................................................................................1

Specications...................................................................................................................2

ACInputSpecications..............................................................................................2

ACBypassInputSpecications..............................................................................2

ACOutputSpecications..........................................................................................3

BatterySpecications................................................................................................3

RecommendedCableSizes......................................................................................4

ConnectionTerminals................................................................................................4

TorqueSpecications................................................................................................4

FusesandBreakers....................................................................................................5

SingleUtility/MainsSystem.......................................................................................5

DualUtility/MainsSystem..........................................................................................5

ParallelSystem..........................................................................................................6

FuseandBreakerSizesinSingleSystems................................................................6

FuseandBreakerSizesinParallelSystems..............................................................6

MinimumBreakerSettings........................................................................................7

MechanicalInstallation...............................................................................................8

Clearance.......................................................................................................................8

LeveltheCabinet.........................................................................................................8

RemovetheFrontPanel............................................................................................9

FloorAnchoring..........................................................................................................9

HolePositionsforaStand-aloneUPSEnclosurewithL-shapedAnchoring

Brackets....................................................................................................................10

HolePositionsforUptoFourUPSUnitsinParallelwithU-shapedAnchoring

Brackets...................................................................................................................10

ConnectFloorAnchoringBracketstotheUPSandXRBatteryEnclosurefor

Stability......................................................................................................................11

RemovetheBatteryModules.....................................................................................12

InstalltheBayingKit(Optional)forInterconnectionofEnclosuresandSeismic

Anchoring..................................................................................................................13

InstallXRBatteryEnclosures(Option)..............................................................16

RemovetheCableLandingCoverandBottomPlates......................................16

ConnectBatteryPowerinInstallationswithBusbars.......................................17

IsolatorInstallationPrinciple.....................................................................................17

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MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation

i

InstallBusbarsin523mm(20.59in)UPSSystemwiththeUPSPlacedtotheLeft

(seenfromthefront)..................................................................................................18

InstallBusbarsin523mm(20.59in)UPSSystemwiththeUPSPlacedtothe

Right(seenfromthefront)........................................................................................19

InstallBusbarsin352mm(13.85in)UPSSystemwiththeUPSPlacedtothe

Right(seenfromthefront)........................................................................................20

InstallBusbarsin352mm(13.85in)UPSSystemwiththeUPSPlacedtotheLeft

(seenfromthefront)..................................................................................................21

ConnectBatteryPowerinInstallationswithCables..........................................22

ConnectPowerCablesBetweentheUPSandtheXRBatteryEnclosure..................22

ConnectPowerCablesbetweenTwoXRBatteryEnclosures....................................23

ConnectthePowerCablestotheUPS...............................................................25

SingleSystem10-30kVA208V................................................................................25

SingleSystem10-30kVA480V................................................................................26

PrepareforCables.......................................................................................................27

BottomCableEntry...................................................................................................27

ConnecttheACInputandACOutputCables......................................................28

SingleMains..............................................................................................................28

DualMains.................................................................................................................28

ConnecttheDCBatteryCables(ifapplicable)...........................................................29

ConnecttheCommunicationCables..................................................................30

PrepareforCommunicationCables........................................................................30

OverviewofPinConnections...................................................................................31

J106...........................................................................................................................31

EPOinSingleSystems...............................................................................................32

EPOinParallelSystems............................................................................................33

ConnectCommunicationCablesbetweenUPSandXRBattery

Enclosure.......................................................................................................................34

ConnectAPCCommunicationOptions.................................................................35

ConnectCommunicationCablesinParallelSystem..........................................36

OverviewofthePBusCables....................................................................................36

PrepareforCables.....................................................................................................37

UPSUnitsApartwithoutConduitsandInterconnection..................................38

UPSUnitsBayedTogetherwithoutConduits......................................................39

UPSUnitsApartorBayedTogetherwithConduits...........................................40

InstallSeismicOption..................................................................................................42

InstalltheSeismicBatteryLock..............................................................................42

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MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation

990-1957C-001

InstalltheSeismicStabilizingBrackets................................................................42

FinalMechanicalInstallation...................................................................................44

ConnectBatterySecuringBracketsforStability................................................44

ReinstalltheTopCoverandtheFrontPanel.......................................................45

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MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation

iii

iv

MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation

990-1957C-001

IMPORTANTSAFETYINSTRUCTIONS–

SAVETHESEINSTRUCTIONS

WARNING:ALLsafetyinstructionsintheSafetySheet(990-2940)mustberead,

understood,andfollowedwheninstallingtheUPSsystem.Failuretodosocouldresult

inequipmentdamage,seriousinjury,ordeath.

WARNING:AftertheUPShasbeenelectricallywired,donotstartitup.Start-upis

commissionedtoauthorizedpersonnelfromSchneiderElectric.

WARNING:WhentheUPSinputisconnectedthroughexternalisolatorsthat,when

opened,isolatetheneutral,orisconnectedtoanITpowerdistributionsystem,alabel

mustbettedattheUPSinputterminalsbytheUPSsupplier,andonallprimary

powerisolatorsinstalledremotefromtheUPSareaandonexternalaccesspoints

betweensuchisolatorsandtheUPSbytheuser,displayingthefollowingtext(or

equivalent):"Riskofvoltagebackfeed.Beforeworkingonthiscircuit,isolatetheUPS

andcheckforhazardousvoltagebetweenallterminalsincludingtheprotectiveearth."

Caution:Allelectricalpowerandpowercontrolwiringmustbeinstalledbyaqualied

electricianandmustcomplywithlocalandnationalregulationsformaximumpowerrating.

Caution:Waituntilthesystemisreadybepoweredupbeforeinstallingbatteries.Failure

todosocanresultinadeepdischargeofthebatteriesandcausepermanentdamage(the

timefromthebatteryinstallationtimetilltheUPSispoweredupshouldnotexceed72

hoursor3days.

Note:ThesystemisdesignedforconnectiontoanITpowerdistributionsystem.

Note:Theparallelcablesmustberunbytheelectricianbutnotattached.Theeldservice

engineerfromSchneiderElectricwillinstalltheparallelcommunicationboxandattachall

cablestotheUPSunits.

Note:UptofourUPSunitscanruninparallel.

Note:EnsurethattheallUPSunitsareintheirnallocationpriortotheinstallation.

Note:Batteryandutility/mainspowermustnotbeconnecteduntilallotherwiringhas

beencompleted.

990-1957C-001

MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation

1

Specications

WARNING:TheUPSmustbesuppliedfroma208/120Vor220/127V4W+GND

60HZsource.

ACInputSpecications

10kV A15kV A20kV A30kV A

208V220V208V220V208V220V208V220V

Connectiontype4-wire(3PH+N+G)

Inputfrequency

(Hz)

40-70

Ithd<5%atfullload

Nominputcurrent

(A)

24.323.036.634.648.645.873.269.0

Maxinputcurrent

(A)

26.725.240.238.053.050.180.175.8

Inputcurrent

limitation(A)

32.832.849.549.565.265.298.898.8

Inputpowerfactor

correction

>0.98atload>50%

MaximumShort

CircuitWithstand

(kA)

30

ACBypassInputSpecications

10kV A15kV A20kV A30kV A

208V220V208V220V208V220V208V220V

Connectiontype4-wire(3PH+N+G)

Inputfrequency

(Hz)

50+/-10or60+/-10

Nominputcurrent

(A)

27.826.241.639.4

55.5

52.583.378.7

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MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation

990-1957C-001

ACOutputSpecications

10kV A15kV A20kV A30kV A

208V220V208V220V208V220V208V220V

Connectiontype4-wire(3PH+N+G)

Overloadcapacity150%for1minute(normaloperation)

125%for10minutes(normaloperation)

150%for1minute(batteryoperation)

125%for10minutes(batteryoperation)

110%continuous(bypassoperation)

800%for500ms(bypassoperation)

V oltagetolerance160-240Vfor208Vsystems

160-253Vfor220Vsystems

Nomoutput

current(A)

27.826.241.639.4

55.5

52.583.378.7

Outputfrequency

(synctomains)

50Hz±0.1Hz,±3Hz,±10Hz

60Hz±0.1Hz,±3Hz,±10Hz

Slewrate(Hz/Sec)

0.25-1

TotalHarmonic

Distortion(THD)

<1.5%linear

<3.5%non-linear

Loadpowerfactor0.5leadingto0.5lagging

Dynamicload

response

±5%

Outputvoltage

regulation

±1%

BatterySpecications

Type

VRLA

Nominalvoltage(VDC)+/-192

Floatvoltage(VDC)+/-219

Endofdischargevoltage(VDC)+/-154

Batterycurrent(atfullload)66.5Aat+/-192V

Max.current(atendofdischarge)

83.2Aat+154V

Max.chargingpower10kV A:1600W

15kV A:2400W

20kV A:3200W

30kV A:3200W

Typicalre-chargetime5hours

Endvoltage1.6-1.75V/cell(automatic,dependingonload)

990-1957C-001

MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation

3

RecommendedCableSizes

WARNING:At100%switchmodeload,theneutralmustberatedfor200%phase

current.

Caution:Allwiringmustcomplywithallapplicablenationaland/orelectricalcode.

Note:Therecommendedcablesizesarebasedonanenvironmentwithanambient

temperatureof30°C(86°F).Usestrandedcoppercables.

10kV A15kV A20kV A30kV A

Utility/mainsinput

8AWG6AWG4AWG1AWG

Staticbypassinput

8AWG6AWG4AWG1AWG

DCinput

1AWG1AWG1AWG1AWG

Output8AWG6AWG4AWG1AWG

ConnectionTerminals

Cablesize(A WG)CablelugtypeCrimpingtoolDieTerminalbolt

diameter

12YA12CL2TC38MD7-34RW12CVT

6mm(0.2in)

8YA8CL2TC38MD7-34RW8CVT

6mm(0.2in)

6YA6CL2TC38MD7-34RW6CVT

6mm(0.2in)

4YA4CL2TC38MD7-34RW4CVT

6mm(0.2in)

1YA1CL2TC38MD7-34RW1CVT

6mm(0.2in)

TorqueSpecications

Thepowerwiringshouldbetorquedto7Nm(45lbf-in).

4

MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation

990-1957C-001

FusesandBreakers

SingleUtility/MainsSystem

•Q1:Utility/mainsinput

•Q2:UPSoutput

•Q3:Manualbypass

•MBS:Mechanicalbypassswitch

DualUtility/MainsSystem

•Q1:Utility/mainsinput

•Q2:UPSoutput

•Q3:Manualbypass

•Q5:Staticbypassinput

•MBS:Mechanicalbypassswitch

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MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation

5

ParallelSystem

•Q1:Utility/mainsinput

•Q2:UPSoutput

•Q3:Manualbypass

•Q4:Systemoutput

•Q5:Staticbypassinput

FuseandBreakerSizesinSingleSystems

10kV A15kV A20kV A30kV A

UtilityinputQ1

35A60A80A110A

Staticbypassinput

Q5

35A60A80A110A

UPSoutputQ235A60A80A110A

ManualbypassQ3

35A60A80A110A

FuseandBreakerSizesinParallelSystems

Q3andQ4inParallelCapacitySystems

Unitsinparallel10kV A15kV A20kV A30kV A

270A110A150A225A

3110A175A225A350A

4150A225A300A450A

Q3andQ4inRedundantParallelSystems(n+1)

Unitsinparallel10kV A15kV A20kV A30kV A

235A60A80A110A

370A110A150A225A

4110A175A225A350A

6

MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation

990-1957C-001

MinimumBreakerSettings

800%overload

bypass

operation

150%overload

normal/battery

operation

125%overload

normal/battery

operation

Continuously

Duration500ms60s10min

Mainsinput

-

1

--

34A

Staticbypass

input

223A

--

31A

10kV A

UPSoutput223A42A35A31A

Mainsinput

-

1

--

51A

Staticbypass

input

333A

--

46A

15kV A

UPSoutput333A63A52A46A

Mainsinput

-

1

--

68A

Staticbypass

input

444A

--

62A

20kV A

UPSoutput444A84A70A62A

Mainsinput

-

1

--

99A

Staticbypass

input

667A

--

92A

30kV A

UPSoutput667A125A105A92A

1

Forsinglemainssystems,usethehighervalueofmainsandstaticbypass

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MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation

7

MechanicalInstallation

Clearance

Note:Clearancedimensionsarepublishedforairowandserviceaccessonly.Consultwith

thelocalsafetycodesandstandardsforadditionalrequirementsinyourlocalarea.

LeveltheCabinet

WARNING:Thesystemmustbeinstalledonaleveloor .Thelevelingfeetwillstabilize

thecabinet,butwillnotaccountforabadlyslopedoor.

1.Takethe13/14mmwrenchattachedtothe

pallet.

2.Adjustthefourlevelingfeetandensurethat

thesystemislevel.

Note:Donotmovethecabinetafterthelevelingfeethavebeenlowered.

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MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation

990-1957C-001

RemovetheFrontPanel

1.Useacoinorsimilartoturnthetwoblacklock

devicesoneithersideofthedisplayinthe

directionofeachothertoaverticalposition.

2.Pushthefrontpanelupwardsandpullit

outwardstodisengagethelockingdeviceat

thetopoftheenclosure.

3.Liftthefrontpanelfreeofthetwoslotsatthe

bottomoftheenclosure.

FloorAnchoring

Therearetwoooranchoringoptionsthatcanbeuseddependingontherequirementsintheinstallation

area:

•Forstability:ReusetheL-shapedbracketsthatsecuredtheenclosuretothepalletduringshipment

forastand-aloneUPS.

•Forseismicanchoring:UseabayingkitthatincludesU-shapedseismicanchoringbrackets.

Note:Allowforenoughworkingspacebehindtheenclosureforelectricalworktobecarried

out(e.g.ifyouwanttoinstallanXRBatteryEnclosureatalaterstage).Minimumrear

clearanceis100mm(3.93in)andmustcomplywithapplicablenationalandlocalcodes.

600mm(23.6in)isrecommended.

Note:Holepositionsareguidelinesonly.

990-1957C-001

MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation

9

HolePositionsforaStand-aloneUPSEnclosurewithL-shaped

AnchoringBrackets

Note:RecommendedminimumnumberofscrewsperenclosurefortheL-shapedbracketsis

four;oneineachcorner.Recommendedoorboltsize:M8.

ModelWidth:352mm(13.85in)and523mm(20.59in)

HolePositionsforUptoFourUPSUnitsinParallelwithU-shaped

AnchoringBrackets

Note:Recommendedminimumnumberofoorscrewsforthetwocongurationsbelow

is10.

ModelWidth:352mm(13.85in)

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MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation

990-1957C-001

ModelWidth:523mm(20.59in)

ConnectFloorAnchoringBracketstotheUPSandXRBattery

EnclosureforStability

Note:FlooranchoringboltsarenotprovidedwiththeUPS.Purchasetheboltslocally

(minimumsize:M8).Followthespecicationsgivenbythemanufactureroftheoor

anchoringsystemwhenboltingtheUPSsystemtotheoor.

1.InstalltheL-shapedooranchoringbrackets

(reusethetwotransportbrackets)andsecure

withtheM6screwsandnuts(provided).

2.Drilltwotosixholesintheoorforeach

bracketandattachthesewithbolts.

990-1957C-001

MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation

11

RemovetheBatteryModules

Note:Twopeopleareneededtoliftthebatterymodules.

Note:TheXRBatteryEnclosuresshipwithtwobatterymodules.Allbatterymodulesin

theUPSandtheXRBatteryEnclosure(s)mustberemovedbeforeinterconnectingthese

enclosures.

Note:Whenyouremovebatterymodules,startfromthehighestrowandworkyourway

down.

1

2

3

1.Removeallbatterysecuringbrackets(usedtosecurethebatteriesduringtransport)byremoving

theM6Torxscrews.

2.Removetheblindplate.

3.Toreleasethebatteryfromitslockmechanism,gentlypushthebatteryupwardsandthenpullit

outwhilesupportingthebatterywithyourotherhand.

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MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation

990-1957C-001

InstalltheBayingKit(Optional)forInterconnectionofEnclosuresand

SeismicAnchoring

Caution:Bayingkitsarerequiredinseismicareas.

1.Removethesidepanelsfromtheenclosure(s)togetaccesstotheholesinthebottomframe.

UPS UPS

Note:Makesurethattheenclosuresarelevelsothattheycanbeanchoredtoeachother.

2.PositiontwoU-shapedooranchoringbracketsunderoneenclosure;oneoneachside.

2

Note:TheU-shapedanchoringbracketsare1-2mmhigherthantheopeningbelowthe

enclosuretoinactivatethecasters.Therefore,theenclosuremustbetiltedwhenplacingthe

U-shapedanchoringbracketsundertheenclosure.

990-1957C-001

MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation

13

3.OneachsideofthesameenclosureinsertamaximumofnineandaminimumoftwoM8screws

(notprovided)throughholesinthebottomoftheenclosureandthroughholesintheU-shaped

ooranchoringbrackets,andintothepre-drilledoorholes.

3

4.Fastenthescrews.

4

5.MovetheadjacentenclosureonitscastersclosetotheenclosurewiththeU-shapedoor

anchoringbrackets.

Note:Iftheadjacentenclosureisonitslevelingfeet,useaforkliftorpalletjacktomoveit

intopositiontoavoiddamagingthelevelingfeet.

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MGE™Galaxy™350010-30kV A208/220VSingleandParallelInstallation

990-1957C-001

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APC 3500, 10-30 KVA 208/220 V, G35T10KF1B2S User manual

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