Toro Dingo 320-D User manual

Type
User manual

This manual is also suitable for

FormNo.3422-276RevB
320-DCompactToolCarrier
ModelNo.22337CP—SerialNo.401350000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3422-276*B
ThisproductcomplieswithallrelevantEuropean
directives;fordetails,pleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
Theenclosedengineowner'smanualissupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCaliforniaEmission
ControlRegulationofemissionsystems,maintenance,
andwarranty.Replacementsmaybeorderedthrough
theenginemanufacturer.
WARNING
CALIFORNIA
Proposition65Warning
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thismachineisacompacttoolcarrierintendedfor
useinvariousearthandmaterialsmovingactivitiesfor
landscapingandconstructionwork.Itisdesignedto
operateawidevarietyofattachmentseachofwhich
performaspecializedfunction.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.Toro.comforproductsafetyandoperation
trainingmaterials,accessoryinformation,helpnding
adealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineT oroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation.
g237186
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................5
Setup........................................................................9
1InstallingtheSpeed-SelectorLever..................9
2CheckingtheFluidLevelsandTire
Pressure.........................................................9
3ChargingtheBattery......................................10
4SettingtheEngineSpeed..............................10
ProductOverview....................................................11
Controls...........................................................12
Specications..................................................14
Attachments/Accessories.................................14
BeforeOperation.................................................15
BeforeOperationSafety...................................15
AddingFuel......................................................15
PerformingDailyMaintenance..........................16
AdjustingtheThighSupport..............................16
DuringOperation.................................................17
DuringOperationSafety...................................17
StartingtheEngine...........................................18
DrivingtheMachine..........................................18
ShuttingOfftheEngine.....................................18
UsingAttachments...........................................19
AfterOperation....................................................21
AfterOperationSafety......................................21
MovingaNon-FunctioningMachine..................21
TransportingtheMachine.................................21
LiftingtheMachine...........................................23
Maintenance...........................................................24
MaintenanceSafety..........................................24
RecommendedMaintenanceSchedule(s)...........24
Pre-MaintenanceProcedures..............................25
UsingtheCylinderLocks..................................25
AccessingInternalComponents.......................26
Lubrication..........................................................27
GreasingtheMachine.......................................27
EngineMaintenance...........................................27
EngineSafety...................................................27
ServicingtheAirCleaner..................................27
ServicingtheEngineOil....................................28
FuelSystemMaintenance...................................30
DrainingWaterfromtheFuelFilter....................30
ChangingtheFuelFilter....................................30
BleedingtheFuelSystem.................................31
DrainingtheFuelT ank......................................31
ElectricalSystemMaintenance...........................32
ElectricalSystemSafety...................................32
ServicingtheBattery.........................................32
DriveSystemMaintenance..................................34
CheckingtheTirePressure...............................34
CheckingtheWheel-LugNuts..........................34
CoolingSystemMaintenance..............................34
CoolingSystemSafety.....................................34
CleaningtheRadiatorScreen...........................34
CheckingtheEngine-CoolantLevel..................34
ChangingtheEngineCoolant...........................35
BrakeMaintenance.............................................35
TestingtheParkingBrake.................................35
HydraulicSystemMaintenance...........................36
HydraulicSystemSafety...................................36
HydraulicFluidSpecications...........................36
CheckingtheHydraulic-FluidLevel...................36
ReplacingtheHydraulicFilter...........................37
ChangingtheHydraulicFluid............................37
Cleaning..............................................................38
RemovingDebris..............................................38
Storage...................................................................38
StorageSafety..................................................38
Storage.............................................................38
Troubleshooting......................................................40
Schematics.............................................................44
3
Safety
DANGER
Theremaybeburiedutilitylinesinthework
area.Diggingintothemmaycauseashock
oranexplosion.
Havethepropertyorworkareamarkedfor
buriedlinesanddonotdiginmarkedareas.
Contactyourlocalmarkingserviceorutility
companytohavethepropertymarked(for
example,intheUS,call811orinAustralia,
call1100forthenationwidemarkingservice).
GeneralSafety
Alwaysfollowallsafetyinstructionstoavoidserious
injuryordeath.Usingthisproductforpurposesother
thanitsintendedusecouldprovedangeroustoyou
andbystanders.
Donotcarryaloadwiththearmsraised;always
carryloadsclosetotheground.
Slopesareamajorfactorrelatedtoloss-of-control
andtip-overaccidents,whichcanresultinsevere
injuryordeath.Operatingthemachineonany
slopeoruneventerrainrequiresextracaution.
Operatethemachineupanddownslopeswith
theheavyendofthemachineuphillandtheload
closetotheground.Weightdistributionchanges
withattachments.Anemptybucketmakesthe
rearofthemachinetheheavyend,andafull
bucketmakesthefrontofthemachinetheheavy
end.Mostotherattachmentsmakethefrontofthe
machinetheheavyend.
Havethepropertyorworkareamarkedforburied
linesandotherobjects,anddonotdiginmarked
areas.
ReadandunderstandthecontentofthisOperator’s
Manualbeforestartingtheengine.
Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
Neverallowchildrenoruntrainedpeopleto
operatethemachine.
Keepyourhandsandfeetawayfromthemoving
componentsandattachments.
Donotoperatethemachinewithouttheguards
andothersafetyprotectivedevicesinplaceand
workingonthemachine.
Keepbystandersandpetsasafedistanceaway
fromthemachine.
Stopthemachine,shutofftheengine,andremove
thekeybeforeservicing,fueling,orunclogging
themachine.
Improperlyusingormaintainingthismachinecan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol
,which
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
Youcanndadditionalsafetyinformationwhere
neededthroughoutthismanual.
4
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
1.Explosionhazard
6.Keepbystandersasafe
distanceawayfromthe
battery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard
decal93-6680
93-6680
decal93-6686
93-6686
1.Hydraulicuid
2.ReadtheOperator'sManual.
decal93-7814
93-7814
1.Entanglementhazard,belt—stayawayfrommovingparts.
decal93-9084
93-9084
1.Liftpoint/Tie-downpoint
decal98-4387
98-4387
1.Warning—wearhearingprotection.
decal98-8219
98-8219
1.Fast
3.Slow
2.Throttle
5
decal98-8235
98-8235
1.Fast
3.Slow
2.Tractiondrive
decal100-1692
100-1692
1.Brakeengaged3.Brakedisengaged
2.Parkingbrake
decal100-1703
100-1703
1.Speedselector
decal106-5976
106-5976
1.Enginecoolantunder
pressure
3.Warning—donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator'sManual.
4.Warning—readthe
Operator'sManual.
decal108-4723
108-4723
1.Auxiliaryhydraulics
3.Neutral(off)
2.Lockedreverse(detent)
4.Forward
decal120-0627
120-0627
1.Cutting/dismembermenthazard,fan—stayawayfrom
movingparts;keepallguardsandshieldsinplace.
decal130-2836
130-2836
1.Crushinghazardfromabove;cuttinghazardofthe
hand—keepawayfromtheattachmentandtheliftarm.
decal130-2837
130-2837
1.Warning—donotcarrypassengersinthebucket.
6
decal133-5618
133-5618
decal136-5785
136-5785
decal100-1701
100-1701
1.Crushinghazard—installthecylinderlockandreadtheinstructionsbeforeservicingorperformingmaintenance.
2.Warning—removethekeyandlowertheloaderarmsbeforeleavingthemachine.
3.Cuttinghazardofhand—waitformovingpartstostop.
4.Crushing/dismembermenthazardofbystanders—keepbystandersasafedistanceawayfromthemachine.
5.Explosionandelectricalshockhazards—donotdiginareaswithburiedgasorelectricallines.
7
decal108-9733
108-9733
1.Warning—readthe
Operator'sManual.
4.Armlift—up
7.Buckettilt—down10.Engine—run
2.Tippinghazard—donot
stepoffoperatorplatform
withloadraised;always
operatewiththeheavyend
ofthemachinepointed
uphill;carryloadslow;
neverjerkthecontrols;
useasteady,evenmotion;
maximumloadis234kg
(515lb).
5.Wheeldrive—forward
8.Buckettilt—up11.Engine—stop
3.Armlift—down
6.Wheeldrive—reverse9.Engine—start
8
Setup
1
Installingthe
Speed-SelectorLever
Partsneededforthisprocedure:
1
Speed-selectorlever
Procedure
1.Removeanddiscardthenutsecuringthebolt
andlockwashertothespeed-selectorlever.
2.Securethelevertothespeed-selectorvalve
usingthebolt,lockwasher,andnutasillustrated
inFigure3.
g230938
Figure3
1.Speed-selectorlever
3.Nut
2.Speed-selectorvalve
2
CheckingtheFluidLevels
andTirePressure
NoPartsRequired
Procedure
Beforestartingtheengineforthersttime,checkthe
engine-oillevel,hydraulic-uidlevel,engine-coolant
level,andthetirepressure.Refertothefollowing
sectionsformoreinformation:
CheckingtheEngine-OilLevel(page28)
CheckingtheHydraulic-FluidLevel(page36)
CheckingtheEngine-CoolantLevel(page34)
CheckingtheTirePressure(page34)
9
3
ChargingtheBattery
Partsneededforthisprocedure:
1
Battery(soldseparately)
Procedure
Chargeandinstallthebattery;refertoChargingthe
Battery(page33).
4
SettingtheEngineSpeed
CEMachinesOnly
Partsneededforthisprocedure:
1Aluminumtube
Procedure
Ifyouaresettingupthismachineforuseinthe
EuropeanCommunity(CE),youmustpermanently
adjusttheenginespeedsothatitisnomorethan
3,200rpm,asfollows:
1.Starttheengineandrunitathalfthrottlefor5to
10minutestowarmitup.
Important:Theenginemustbewarmbefore
makingthisadjustment.
2.MovethethrottletotheFASTposition.
3.Usingatachometerandthethrottle-adjustment
screwontheengine(Figure4),settheengine
speedto3,200rpmmaximum,thentightenthe
jamnutontheadjustingscrew.
Important:Iftheenginespeedexceeds
3,200rpm,theengineisnotincompliance
withCEregulationsandcannotbelegally
soldorusedintheEuropeanCommunity.
g016711
Figure4
1.Throttle-adjustmentscrew2.Aluminumtube
4.Shutofftheengine.
5.Slideanaluminumtubeoverthe
throttle-adjustmentscrewandjamnut
(Figure4)andcrimpitdownoverthescrewso
thatthescrewcannotbeadjustedagain.
Important:Thetubemustbefullyoverthe
jamnuttopreventaccesstoit.
6.Closetherear-accesscoverandsecureitwith
thelanyardfastener.
10
ProductOverview
g005939
Figure5
1.Mountplate7.Wheel
13.Controlpanel
19.Parking-brakelever
2.Tiltcylinder
8.Liftcylinder14.Liftpoints20.Radiator-llcap
3.Auxiliary-hydrauliccouplers
9.Operatorplatform
(removablecounterweight
notshown)
15.Handle21.Thighsupport
4.Loaderarms
10.Rear-accesscover(open)
16.Battery22.Flow-dividercontrol
5.Front-accesscover11.Engine17.Indicatorlights
6.Fueltank
12.Airlter18.Towvalves(underfueltank
andbattery)
11
Controls
Becomefamiliarwithallthecontrols(Figure6)before
youstarttheengineandoperatethemachine.
ControlPanel
g006057
Figure6
1.Traction-controllevers
5.Speed-selectorlever
2.Attachment-tiltlever6.Throttlelever
3.Loader-armlever7.Keyswitch
4.Auxiliary-hydraulicslever8.Hourmeter
KeySwitch
Thekeyswitch,usedtostartandshutofftheengine,
has3positions:OFF,RUN,andSTART.Referto
StartingtheEngine(page18).
ThrottleLever
Movethecontrolforwardtoincreasetheenginespeed
andrearwardtodecreasespeed.
Traction-ControlLevers
Tomoveforward,movethetraction-controllevers
forward.
Tomoverearward,movethetraction-controllevers
rearward.
Toturn,movetheleverlocatedonthesideyou
wanttoturnbacktowardtheNEUTRALposition
whilekeepingtheotherleverengaged.
Note:Thefartheryoumovethetraction-control
leversineitherdirection,thefasterthemachine
movesinthatdirection.
Tosloworstop,movethetraction-controllevers
totheNEUTRALposition.
Attachment-TiltLever
Totilttheattachmentforward,slowlypushthe
attachment-tiltleverforward.
Totilttheattachmentrearward,slowlypullthe
attachment-tiltleverrearward.
Loader-ArmLever
Tolowertheloaderarms,slowlypushthe
loader-armleverforward.
Toraisetheloaderarms,slowlypulltheloader-arm
leverrearward.
Loader-ValveLock
Theloader-valvelocksecurestheloader-armand
attachment-tiltleverssothatyoucannotpushthem
forward.Thishelpstoensurethatnooneaccidentally
lowerstheloaderarmsduringmaintenance.Secure
theloaderarmswiththelockanytimeyouneedto
shutoffthemachinewiththeloaderarmsraised.
Tosetthelock,pullitbackandallthewaydown
againstthelevers(Figure7).
Note:Youmustmovetheleversrearwardtoengage
ordisengagetheloader-valvelock.
g005955
Figure7
1.Loader-valvelock
(engaged)
2.Loader-valvelock
(disengaged)
Auxiliary-HydraulicsLever
Tooperateahydraulicattachmentintheforward
direction,slowlypulltheauxiliary-hydraulicslever
upwardandthenrearward.
Tooperateahydraulicattachmentinthereverse
direction,slowlypulltheauxiliary-hydraulicslever
upwardandthenpushitforward.Thisisalso
calledtheDETENTpositionbecauseitdoesnot
requireoperatorpresence.
12
Speed-SelectorLever
Tosetthetractiondrive,loaderarms,and
attachmenttilttohighspeedandtheauxiliary
hydraulicstolowspeed,movethespeed-selector
levertotheFORWARDposition.
Tosettheauxiliaryhydraulicstohighspeedand
thetractiondrive,loaderarms,andattachmenttilt
tolowspeed,movethespeed-selectorleverto
theREARWARDposition.
WARNING
Ifyoumovethespeed-selectorleverwhilethe
machineisinmotion,themachinewilleither
stopsuddenlyoracceleratequickly.Ifyou
operatethemachinewiththespeed-selector
leverinanintermediateposition,themachine
willoperateerraticallyandmaybedamaged.
Youcouldlosecontrolofthemachineand
injurebystandersoryourself.
Donotmovethespeed-selectorleverwhen
themachineisinmotion.
Donotoperatethemachinewhenthe
speedselectorisinanyintermediate
position(i.e.,anypositionotherthanfully
forwardorfullyrearward).
HourMeter
Thehourmeterdisplaysthenumberofhoursof
operationloggedonthemachine.
After50hoursandevery75hoursthereafter(i.e.,50,
125,200,etc.)thehourmeterdisplaysSVConthe
lowerleftsideofthescreentoremindyoutochange
theengineoilandperformtherequiredmaintenance.
Afterevery400hours(i.e.,400,800,1200,etc.),
thehourmeterdisplaysSVConthelowerright
sideofthescreentoremindyoutoperformthe
othermaintenanceproceduresbasedona400-hour
schedule.
Note:Thesereminderscomeonstarting3hours
priortotheserviceintervaltimeandashatregular
intervalsfor6hours.
Flow-DividerControl
Thetractionunithydraulics(i.e.,thetractiondrive,
loaderarms,andattachmenttilt)workonaseparate
hydrauliccircuitfromtheauxiliaryhydraulicsfor
poweringattachments;however,the2systemsshare
thesamehydraulicpumps.Usingtheow-divider
control(Figure8),youcanvarythespeedofthe
tractionunithydraulicsbydivertinghydraulicowto
theauxiliary-hydraulicscircuit.Therefore,themore
hydraulicowyoudiverttotheauxiliaryhydraulics,
theslowerthetractionunithydraulicsmove.
g005940
Figure8
1.Flow-dividercontrol4.10to11o'clockposition
2.Knob5.9o'clockposition
3.12o'clockposition
Movetheow-dividercontroltothe12o'clock
positiontoprovidemaximumspeedtothetraction
unithydraulics.
Usethissettingforfastoperationofthetraction
unit.
Movetheow-dividercontrolbetweenthe12
o'clockand9o'clockpositionstoslowthetraction
unithydraulicsandne-tunethespeed.
Useasettinginthisrangewithattachments
withhydraulicswhereyouneedtobothrunthe
attachmentandmovethetractionunithydraulics,
suchastheauger,boringunit,hydraulicblade,
andtiller.
Movethecontroltothe9o'clockpositionto
transferallhydraulicowtotheauxiliaryhydraulics
oftheattachment.
Inthissetting,thetractionunithydraulicsdonot
work.Usethissettingwithhydraulicattachments
thatdonotrequirethetractionunithydraulics.
Thetrencherworksbestifyousetitcloseto9
o'clocksothatthetractionunitcreepsslowlywhen
trenching.
Note:Theow-dividercontrolcanbexedinplace
byturningtheknobonthecontrolclockwiseuntilit
contactsthedial(Figure8).
13
Parking-BrakeLever
Toengagetheparkingbrake,rotatethelever
down(Figure9).
Toreleasetheparkingbrake,rotatetheleverup
(Figure9).
g005956
Figure9
1.Parking-brake
lever—engaged
2.Parking-brake
lever—disengaged
IndicatorLights
Theindicatorlightswarnyouinthecaseofasystem
malfunctionand,inthecaseoftheglow-pluglight,
indicatethattheglowplugsareon.Figure10
illustratesthe4indicatorlights.
g005941
Figure10
1.Oil-pressurelight
3.Engine-temperaturelight
2.Batterylight
4.Glow-pluglight
Engine-TemperatureLight
Iftheengine-temperaturelightison,theengine
isoverheating.Shutofftheengineandallowthe
machinetocooldown.Checkthecoolantlevel
andthebeltstothefanandwaterpump.Fill
thecoolantasrequiredandreplaceanywornor
slippingbelts.Iftheproblempersists,contactyour
AuthorizedT oroDealerfordiagnosticsandrepair.
Oil-PressureLight
Thislightisonforafewsecondswheneveryou
starttheengine.Iftheoil-pressurelightisonwhile
theengineisrunning,theengine-oilpressureis
low.Shutofftheengineandallowthemachine
tocooldown.Checktheoillevelandllthe
crankcasewithoilasneeded.Iftheproblem
persists,contactyourAuthorizedToroDealerfor
diagnosticsandrepair.
BatteryLight
Thislightisonforafewsecondswheneveryou
starttheengine.Ifthebatterylightisonwhile
theengineisrunning,thealternator,battery,or
electricalsystemismalfunctioning.Contactyour
AuthorizedT oroDealerfordiagnosticsandrepair.
Glow-PlugLight
ThislightisonwhenthekeyisturnedtoRUN
beforestartingtheengine.Theglow-pluglight
remainsonforupto10seconds,indicatingthat
theglowplugsarewarmingtheengine.Ifthe
glow-pluglightisonwhiletheengineisrunning,
theglowplugsaremalfunctioning.Contactyour
AuthorizedT oroDealerfordiagnosticsandrepair.
Specications
Note:Specicationsanddesignaresubjectto
changewithoutnotice.
Width
103cm(41inches)
Length
152cm(60inches)
Height
125cm(49inches)
Weight(withoutattachmentor
counterweight)
783kg(1,722lb)
Weightofthecounterweight227kg(500lb)
Operatingcapacity—with74.8kg(165
lb)operator,thestandardbucket,and
withoutthecounterweight
227kg(500lb)
Tippingcapacity—with74.8kg(165
lb)operator,thestandardbucket,and
withoutthecounterweight
454kg(1,000lb)
Wheelbase
71cm(28inches)
Dumpheight(withstandardbucket)120cm(47inches)
Reach—fullyraised(withstandard
bucket)
66cm(26inches)
Heighttohingepin(narrowbucketin
standardposition)
168cm(66inches)
Attachments/Accessories
AselectionofT oroapprovedattachmentsand
accessoriesisavailableforusewiththemachine
toenhanceandexpanditscapabilities.Contact
yourAuthorizedServiceDealerorauthorizedT oro
distributororgotowww.T oro.comforalistofall
approvedattachmentsandaccessories.
Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineToro
replacementpartsandaccessories.Replacement
partsandaccessoriesmadebyothermanufacturers
couldbedangerous,andsuchusecouldvoidthe
productwarranty.
14
Operation
BeforeOperation
BeforeOperationSafety
GeneralSafety
Neverallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations
mayrestricttheageorrequirecertiedtrainingof
theoperator.Theownerisresponsiblefortraining
alloperatorsandmechanics.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetydecals.
Alwaysshutofftheengine,removethekey,wait
forallmovingpartstostop,andallowthemachine
tocoolbeforeadjusting,servicing,cleaning,or
storingthemachine.
Knowhowtostopthemachineandshutoffthe
enginequickly.
Checkthattheoperator'spresencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperatethemachineunlessthey
arefunctioningproperly.
Locatethepinch-pointareasmarkedonthe
machineandattachments;keepyourhandsand
feetawayfromtheseareas.
Beforeoperatingthemachinewithanattachment,
ensurethattheattachmentisproperlyinstalled
andthatitisagenuineT oroattachment.Readall
theattachmentmanuals.
Evaluatetheterraintodeterminewhataccessories
andattachmentsyouneedtoproperlyandsafely
performthejob.
Havethepropertyorworkareamarkedforburied
linesandotherobjects,anddonotdiginmarked
areas;notethelocationofunmarkedobjectsand
structures,suchasundergroundstoragetanks,
wells,andsepticsystems.
Inspecttheareawhereyouwillusetheequipment
andremovealldebris.
Ensurethattheareaisclearofbystandersbefore
operatingthemachine.Stopthemachineif
anyoneentersthearea.
FuelSafety
Useextracarewhenhandlingfuel.Itisammable
anditsvaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
Useonlyanapprovedfuelcontainer.
Donotremovethefuelcaporllthefueltank
whiletheengineisrunningorhot.
Donotaddordrainfuelinanenclosedspace.
Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such
asonawaterheaterorotherappliance.
Ifyouspillfuel,donotattempttostarttheengine;
avoidcreatinganysourceofignitionuntilthefuel
vaporshavedissipated.
AddingFuel
RecommendedFuel
Useonlyclean,freshdieselfuelorbiodieselfuelswith
low(<500ppm)orultralow(<15ppm)sulfurcontent.
Theminimumcetaneratingshouldbe40.Purchase
fuelinquantitiesthatyoucanusewithin180daysto
ensurefuelfreshness.
Usesummer-gradedieselfuel(No.2-D)at
temperaturesabove-7°C(20°F)andwintergrade
(No.1-DorNo.1-D/2-Dblend)belowthat
temperature.Usingwinter-gradefuelatlower
temperaturesprovideslowerashpointandcoldow
characteristics,whicheasesstartingandreducesfuel
lterplugging.
Usingsummer-gradefuelabove-7°C(20°F)
contributestowardlongerfuelpumplifeandincreased
powercomparedtowinter-gradefuel.
Important:Donotusekeroseneorgasoline
insteadofdieselfuel.Failuretoobservethis
cautionwilldamagetheengine.
BiodieselReady
Thismachinecanalsouseabiodieselblendedfuel
ofuptoB20(20%biodiesel,80%petrodiesel).The
petrodieselportionshouldbeloworultralowsulfur.
Observethefollowingprecautions:
Thebiodieselportionofthefuelmustmeet
specicationASTMD6751orEN14214.
TheblendedfuelcompositionshouldmeetASTM
D975orEN590.
Paintedsurfacesmaybedamagedbybiodiesel
blends.
UseB5(biodieselcontentof5%)orlesserblends
incoldweather.
Monitorseals,hoses,gasketsincontactwithfuel
astheymaydegradeovertime.
Fuellterpluggingmayoccurforatimeafter
convertingtobiodieselblends.
Contactyourdistributorformoreinformationon
biodiesel.
15
FillingtheFuelTank(s)
1.Parkthemachineonalevelsurface,engage
theparkingbrake(ifequipped),andlowerthe
loaderarms.
2.Shutofftheengine,removethekey,andallow
theenginetocool.
3.Cleanaroundthefuel-tankcapandremoveit
(Figure11).
g237886
Figure11
1.Fuel-tankcap
4.Fillthetanktoabout2.5cm(1inch)belowthe
topofthetank,notthellerneck,withfuel.
Important:Thisspaceinthetankallows
fueltoexpand.Donotllthefueltank
completelyfull.
5.Installthefuel-tankcapsecurely,turningituntil
itclicks.
6.Wipeupanyspilledfuel.
PerformingDaily
Maintenance
Beforestartingthemachineeachday,performthe
EachUse/DailyprocedureslistedintheMaintenance
(page24).
Important:Checkthehydraulic-uidlevel
andbleedthefuelsystembeforestartingthe
engineforthersttime;refertoCheckingthe
Hydraulic-FluidLevel(page36)andBleedingthe
FuelSystem(page31).
AdjustingtheThigh
Support
Toadjustthethighsupport(Figure12),loosen
theknobsandraiseorlowerthesupportpadto
thedesiredheight.Youcanalsoobtainadditional
adjustmentbylooseningthenutsecuringthepad
totheadjustmentplateandmovingtheplateupor
downasneeded.Tightenallfastenerssecurelywhen
nished.
g006054
Figure12
1.Thigh-supportbracket
4.Knobandatwasher
2.Adjustmentplate
5.Carriagebolt
3.Thigh-supportpad
6.Locknutandatwasher
16
DuringOperation
DuringOperationSafety
GeneralSafety
Donotcarryaloadwiththearmsraised.Always
carryloadsclosetotheground.
Donotexceedtheratedoperatingcapacity,asthe
machinemaybecomeunstable,whichmayresult
inlossofcontrol.
UseonlyT oro-approvedattachmentsand
accessories.Attachmentscanchangethestability
andtheoperatingcharacteristicsofthemachine.
Formachineswithaplatform:
Lowertheloaderarmsbeforesteppingoffthe
platform.
Donottrytostabilizethemachinebyputting
yourfootontheground.Ifyoulosecontrolof
themachine,stepofftheplatformandaway
fromthemachine.
Donotplaceyourfeetundertheplatform.
Donotmovethemachineunlessyouare
standingwithbothfeetontheplatformandyour
handsareholdingontothereferencebars.
Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
Lookbehindanddownbeforebackingupto
ensurethatthepathisclear.
Neverjerkthecontrols;useasteadymotion.
Theowner/usercanpreventandisresponsible
foraccidentsthatmaycausepersonalinjuryor
propertydamage.
Wearappropriateclothingincludinggloves,eye
protection,longpants,substantialslip-resistant
footwear,andhearingprotection.Tiebacklong
hairanddonotwearlooseclothingorloose
jewelry.
Donotoperatethemachinewhenyouaretired,ill,
orundertheinuenceofalcoholordrugs.
Nevercarrypassengersandkeeppetsand
bystandersawayfromthemachine
Operatethemachineonlyingoodlight,keeping
awayfromholesandhiddenhazards.
Ensurethatallthedrivesareinneutralandengage
theparkingbrake(ifequipped)beforestartingthe
engine.Starttheengineonlyfromtheoperator's
position.
Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscurevision.
Slowdownandusecautionwhenmakingturns
andcrossingroadsandsidewalks.Watchfor
trafc.
Stoptheattachmentwhenyouarenotworking.
Stopthemachine,turnofftheengine,remove
thekey,andinspectthemachineifyoustrike
anobject.Makeanynecessaryrepairsbefore
resumingoperation.
Neverrunanengineinanenclosedarea.
Neverleavearunningmachineunattended.
Beforeleavingtheoperatingposition,dothe
following:
Parkthemachineonalevelsurface.
Lowertheloaderarmsanddisengagethe
auxiliaryhydraulics.
Engagetheparkingbrake(ifequipped).
Shutofftheengineandremovethekey.
Donotoperatethemachinewhenthereistherisk
oflightning.
Operatethemachineonlyinareaswherethereis
sufcientclearanceforyoutosafelymaneuver.
Beawareofobstaclesincloseproximitytoyou.
Failuretomaintainadequatedistancefromtrees,
walls,andotherbarriersmayresultininjuryasthe
machinebacksupduringoperationifyouarenot
attentivetothesurroundings.
Checkforoverheadclearance(i.e.,electrical
wires,branches,anddoorways)beforedriving
underanyobjectsanddonotcontactthem.
Donotoverlltheattachmentandalwayskeepthe
loadlevelwhenraisingtheloaderarms.Itemsin
theattachmentcouldfallandcauseinjury.
SlopeSafety
Operatethemachineupanddownslopeswith
theheavyendofthemachineuphill.Weight
distributionchangeswithattachments.Anempty
bucketmakestherearofthemachinetheheavy
end,andafullbucketmakesthefrontofthe
machinetheheavyend.Mostotherattachments
makethefrontofmachinetheheavyend.
Raisingtheloaderarmsonaslopeaffectsthe
stabilityofthemachine.Keeptheloaderarmsin
theloweredpositionwhenonslopes.
Slopesareamajorfactorrelatedtolossofcontrol
andtip-overaccidents,whichcanresultinsevere
injuryordeath.Operatingthemachineonany
slopeoruneventerrainrequiresextracaution.
Establishyourownproceduresandrulesfor
operatingonslopes.Theseproceduresmust
includesurveyingthesitetodeterminewhich
slopesaresafeformachineoperation.Always
17
usecommonsenseandgoodjudgmentwhen
performingthissurvey.
Slowdownanduseextracareonhillsides.Ground
conditionscanaffectthestabilityofthemachine.
Avoidstartingorstoppingonaslope.Ifthe
machinelosestraction,proceedslowly,straight
downtheslope.
Avoidturningonslopes.Ifyoumustturn,turn
slowlyandkeeptheheavyendofthemachine
uphill.
Keepallmovementsonslopesslowandgradual.
Donotmakesuddenchangesinspeedor
direction.
Ifyoufeeluneasyoperatingthemachineona
slope,donotdoit.
Watchforholes,ruts,orbumps,asuneventerrain
couldoverturnthemachine.T allgrasscanhide
obstacles.
Usecautionwhenoperatingonwetsurfaces.
Reducedtractioncouldcausesliding.
Donotoperatethemachineneardrop-offs,
ditches,embankments,orbodiesofwater.The
machinecouldsuddenlyrolloverifawheelor
trackgoesovertheedgeortheedgecavesin.
Maintainasafedistancebetweenthemachine
andanyhazard.
Donotremoveoraddattachmentsonaslope.
Donotparkthemachineonahillsideorslope.
StartingtheEngine
1.Standontheplatform.
2.Ensurethattheauxiliaryhydraulicsleverisin
theNEUTRALposition.
3.Movethethrottlelevermidwaybetweenthe
SLOWandFASTpositions.
4.Insertthekeyintothekeyswitchandturnitto
theRUNposition.
Note:Thebattery,oilpressure,andglow-plug
lightscomeon.
5.Whentheglow-pluglightturnsoff,turnthekey
totheSTARTposition.Whentheenginesstarts,
releasethekey.
Note:Awarmenginemaybestartedwithout
waitingforthelighttoturnoff.
Important:Donotengagethestarterfor
morethan10secondsatatime.Iftheengine
failstostart,wait30secondsforthestarter
tocooldownbetweenattempts.Failureto
followtheseinstructionscouldburnoutthe
startermotor.
6.MovethethrottlelevertotheFASTsetting.
Important:Runningtheengineathigh
speedswhenthehydraulicsystemiscold
(i.e.,whentheairtemperatureisator
belowfreezing)coulddamagethehydraulic
system.Whenstartingtheengineincold
conditions,allowittoruninthemiddle
throttlepositionfor2to5minutesbefore
movingthethrottletotheFASTposition.
Note:Iftheoutdoortemperatureisbelow
freezing,storethemachineinagaragetokeep
itwarmerandtoaidinstarting.
DrivingtheMachine
Usethetractioncontrolstomovethemachine.The
fartheryoumovethetractioncontrolsinanydirection,
thefasterthemachinemovesinthatdirection.
Releasethetractioncontrolstostopthemachine.
Thethrottlecontrolregulatestheenginespeedas
measuredinrpm(revolutionsperminute).Placethe
throttleleverintheFASTpositionforbestperformance.
Youcan,however,usethethrottlepositiontooperate
atslowerspeeds.
ShuttingOfftheEngine
1.Parkthemachineonalevelsurface,engage
theparkingbrake(ifequipped),andlowerthe
loaderarms.
2.Ensurethattheauxiliaryhydraulicsleverisin
theNEUTRALposition.
3.MovethethrottlelevertotheSLOWposition.
4.Iftheenginehasbeenworkinghardorishot,let
itidleforaminutebeforeturningthekeyswitch
totheOFFposition.
Note:Thishelpstocooltheenginebeforeyou
shutitoff.Inanemergency,youcanshutoff
theengineimmediately.
5.TurnthekeyswitchtotheOFFpositionand
removethekey.
CAUTION
Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethemachinewhile
itisunattended.
Alwaysremovethekeyandengagethe
parkingbrakewhenleavingthemachine
unattended.
18
UsingAttachments
InstallinganAttachment
Important:UseonlyToro-approvedattachments.
Attachmentscanchangethestabilityandthe
operatingcharacteristicsofthemachine.The
warrantyofthemachinemaybevoidedifyouuse
themachinewithunapprovedattachments.
Important:Beforeinstallingtheattachment,
ensurethatthemountplatesarefreeofanydirtor
debrisandthatthepinsrotatefreely.Ifthepins
donotrotatefreely,greasethem.
1.Positiontheattachmentonalevelsurfacewith
enoughspacebehindittoaccommodatethe
machine.
2.Starttheengine.
3.Tilttheattachmentmountplateforward.
4.Positionthemountplateintotheupperlipofthe
attachmentreceiverplate(Figure13).
g003710
Figure13
1.Mountplate2.Receiverplate
5.Raisetheloaderarmswhiletiltingbackthe
mountplateatthesametime.
Important:Raisetheattachmentenoughto
clearthegroundandtiltthemountplateall
thewayback.
6.Shutofftheengineandremovethekey.
7.Engagethequick-attachpins,ensuringthatthey
arefullyseatedinthemountplate(Figure14).
Important:Ifthepinsdonotrotatetothe
engagedposition,themountplateisnot
fullyalignedwiththeholesintheattachment
receiverplate.Checkthereceiverplateand
cleanitifnecessary.
g003711
Figure14
1.Quick-attachpins
(engagedposition)
3.Engagedposition
2.Disengagedposition
WARNING
Ifyoudonotfullyseatthequick-attach
pinsthroughtheattachmentmountplate,
theattachmentcouldfalloffthemachine,
crushingyouorbystanders.
Ensurethatthequick-attachpinsarefully
seatedintheattachmentmountplate.
19
ConnectingtheHydraulicHoses
WARNING
Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.Fluidinjected
intotheskinmustbesurgicallyremoved
withinafewhoursbyadoctorfamiliarwith
thisformofinjury;otherwise,gangrenemay
result.
Ensurethatallhydraulic-uidhoses
andlinesareingoodconditionandall
hydraulicconnectionsandttingsaretight
beforeapplyingpressuretothehydraulic
system.
Keepyourbodyandhandsawayfrom
pinholeleaksornozzlesthateject
high-pressurehydraulicuid.
Usecardboardorpapertondhydraulic
leaks;neveruseyourhands.
CAUTION
Hydrauliccouplers,hydrauliclines/valves,
andhydraulicuidmaybehot.Ifyoucontact
hotcomponents,youmaybeburned.
Weargloveswhenoperatingthehydraulic
couplers.
Allowthemachinetocoolbeforetouching
hydrauliccomponents.
Donottouchhydraulicuidspills.
Iftheattachmentrequireshydraulicsforoperation,
connectthehydraulichosesasfollows:
1.Shutofftheengineandremovethekey.
2.Movetheauxiliary-hydraulicsleverforward,
backward,andbacktotheNEUTRALpositionto
relievepressureatthehydrauliccouplers.
3.Removetheprotectivecoversfromthehydraulic
connectorsonthemachine.
4.Ensurethatallforeignmatteriscleanedfrom
thehydraulicconnectors.
5.Pushtheattachmentmaleconnectorintothe
femaleconnectoronthemachine.
Note:Whenyouconnecttheattachmentmale
connectorrst,yourelieveanypressurebuilt
upintheattachment.
6.Pushtheattachmentfemaleconnectorontothe
maleconnectoronthemachine.
7.Conrmthattheconnectionissecurebypulling
onthehoses.
RemovinganAttachment
1.Parkthemachineonalevelsurface.
2.Lowertheattachmenttotheground.
3.Shutofftheengineandremovethekey.
4.Disengagethequick-attachpinsbyturningthem
totheoutside.
5.Iftheattachmentuseshydraulics,movethe
auxiliary-hydraulicsleverforward,backward,
andbacktotheNEUTRALpositiontorelieve
pressureatthehydrauliccouplers.
6.Iftheattachmentuseshydraulics,slidethe
collarsbackonthehydrauliccouplersand
disconnectthem.
Important:Connecttheattachmenthoses
togethertopreventhydraulicsystem
contaminationduringstorage.
7.Installtheprotectivecoversontothehydraulic
couplersonthemachine.
8.Starttheengine,tiltthemountplateforward,and
backthemachineawayfromtheattachment.
20
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Toro Dingo 320-D User manual

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