Toro 320-D Compact Tool Carrier User manual

FormNo.3422-276RevB

320-DCompactToolCarrier

ModelNo.22337CP—SerialNo.401350000andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3422-276*B

ThisproductcomplieswithallrelevantEuropean

directives;fordetails,pleaseseetheseparateproduct

specicDeclarationofConformity(DOC)sheet.

ItisaviolationofCaliforniaPublicResourceCode

Section4442or4443touseoroperatetheengineon

anyforest-covered,brush-covered,orgrass-covered

landunlesstheengineisequippedwithaspark

arrester,asdenedinSection4442,maintainedin

effectiveworkingorderortheengineisconstructed,

equipped,andmaintainedforthepreventionofre.

Theenclosedengineowner'smanualissupplied

forinformationregardingtheUSEnvironmental

ProtectionAgency(EPA)andtheCaliforniaEmission

ControlRegulationofemissionsystems,maintenance,

andwarranty.Replacementsmaybeorderedthrough

theenginemanufacturer.

WARNING

CALIFORNIA

Proposition65Warning

Dieselengineexhaustandsomeofits

constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Thismachineisacompacttoolcarrierintendedfor

useinvariousearthandmaterialsmovingactivitiesfor

landscapingandconstructionwork.Itisdesignedto

operateawidevarietyofattachmentseachofwhich

performaspecializedfunction.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Visitwww.Toro.comforproductsafetyandoperation

trainingmaterials,accessoryinformation,helpnding

adealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineT oroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if

equipped)toaccesswarranty,parts,andother

productinformation.

g237186

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

8111LyndaleAvenueSouth

Bloomington,MN55420

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................4

GeneralSafety...................................................4

SafetyandInstructionalDecals..........................5

Setup........................................................................9

1InstallingtheSpeed-SelectorLever..................9

2CheckingtheFluidLevelsandTire

Pressure.........................................................9

3ChargingtheBattery......................................10

4SettingtheEngineSpeed..............................10

ProductOverview....................................................11

Controls...........................................................12

Specications..................................................14

Attachments/Accessories.................................14

BeforeOperation.................................................15

BeforeOperationSafety...................................15

AddingFuel......................................................15

PerformingDailyMaintenance..........................16

AdjustingtheThighSupport..............................16

DuringOperation.................................................17

DuringOperationSafety...................................17

StartingtheEngine...........................................18

DrivingtheMachine..........................................18

ShuttingOfftheEngine.....................................18

UsingAttachments...........................................19

AfterOperation....................................................21

AfterOperationSafety......................................21

MovingaNon-FunctioningMachine..................21

TransportingtheMachine.................................21

LiftingtheMachine...........................................23

Maintenance...........................................................24

MaintenanceSafety..........................................24

RecommendedMaintenanceSchedule(s)...........24

Pre-MaintenanceProcedures..............................25

UsingtheCylinderLocks..................................25

AccessingInternalComponents.......................26

Lubrication..........................................................27

GreasingtheMachine.......................................27

EngineMaintenance...........................................27

EngineSafety...................................................27

ServicingtheAirCleaner..................................27

ServicingtheEngineOil....................................28

FuelSystemMaintenance...................................30

DrainingWaterfromtheFuelFilter....................30

ChangingtheFuelFilter....................................30

BleedingtheFuelSystem.................................31

DrainingtheFuelT ank......................................31

ElectricalSystemMaintenance...........................32

ElectricalSystemSafety...................................32

ServicingtheBattery.........................................32

DriveSystemMaintenance..................................34

CheckingtheTirePressure...............................34

CheckingtheWheel-LugNuts..........................34

CoolingSystemMaintenance..............................34

CoolingSystemSafety.....................................34

CleaningtheRadiatorScreen...........................34

CheckingtheEngine-CoolantLevel..................34

ChangingtheEngineCoolant...........................35

BrakeMaintenance.............................................35

TestingtheParkingBrake.................................35

HydraulicSystemMaintenance...........................36

HydraulicSystemSafety...................................36

HydraulicFluidSpecications...........................36

CheckingtheHydraulic-FluidLevel...................36

ReplacingtheHydraulicFilter...........................37

ChangingtheHydraulicFluid............................37

Cleaning..............................................................38

RemovingDebris..............................................38

Storage...................................................................38

StorageSafety..................................................38

Storage.............................................................38

Troubleshooting......................................................40

Schematics.............................................................44

Safety

DANGER

Theremaybeburiedutilitylinesinthework

area.Diggingintothemmaycauseashock

oranexplosion.

Havethepropertyorworkareamarkedfor

buriedlinesanddonotdiginmarkedareas.

Contactyourlocalmarkingserviceorutility

companytohavethepropertymarked(for

example,intheUS,call811orinAustralia,

call1100forthenationwidemarkingservice).

GeneralSafety

Alwaysfollowallsafetyinstructionstoavoidserious

injuryordeath.Usingthisproductforpurposesother

thanitsintendedusecouldprovedangeroustoyou

andbystanders.

•Donotcarryaloadwiththearmsraised;always

carryloadsclosetotheground.

•Slopesareamajorfactorrelatedtoloss-of-control

andtip-overaccidents,whichcanresultinsevere

injuryordeath.Operatingthemachineonany

slopeoruneventerrainrequiresextracaution.

•Operatethemachineupanddownslopeswith

theheavyendofthemachineuphillandtheload

closetotheground.Weightdistributionchanges

withattachments.Anemptybucketmakesthe

rearofthemachinetheheavyend,andafull

bucketmakesthefrontofthemachinetheheavy

end.Mostotherattachmentsmakethefrontofthe

machinetheheavyend.

•Havethepropertyorworkareamarkedforburied

linesandotherobjects,anddonotdiginmarked

areas.

•ReadandunderstandthecontentofthisOperator’s

Manualbeforestartingtheengine.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Neverallowchildrenoruntrainedpeopleto

operatethemachine.

•Keepyourhandsandfeetawayfromthemoving

componentsandattachments.

•Donotoperatethemachinewithouttheguards

andothersafetyprotectivedevicesinplaceand

workingonthemachine.

•Keepbystandersandpetsasafedistanceaway

fromthemachine.

•Stopthemachine,shutofftheengine,andremove

thekeybeforeservicing,fueling,orunclogging

themachine.

Improperlyusingormaintainingthismachinecan

resultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandalways

payattentiontothesafety-alertsymbol

,which

meansCaution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeseinstructions

mayresultinpersonalinjuryordeath.

Youcanndadditionalsafetyinformationwhere

neededthroughoutthismanual.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decalbatterysymbols

BatterySymbols

Someorallofthesesymbolsareonyourbattery.

1.Explosionhazard

6.Keepbystandersasafe

distanceawayfromthe

battery.

2.Nore,opename,or

smoking

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries.

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection.9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard

decal93-6680

93-6680

decal93-6686

93-6686

1.Hydraulicuid

2.ReadtheOperator'sManual.

decal93-7814

93-7814

1.Entanglementhazard,belt—stayawayfrommovingparts.

decal93-9084

93-9084

1.Liftpoint/Tie-downpoint

decal98-4387

98-4387

1.Warning—wearhearingprotection.

decal98-8219

98-8219

1.Fast

3.Slow

2.Throttle

decal98-8235

98-8235

1.Fast

3.Slow

2.Tractiondrive

decal100-1692

100-1692

1.Brakeengaged3.Brakedisengaged

2.Parkingbrake

decal100-1703

100-1703

1.Speedselector

decal106-5976

106-5976

1.Enginecoolantunder

pressure

3.Warning—donottouchthe

hotsurface.

2.Explosionhazard—read

theOperator'sManual.

4.Warning—readthe

Operator'sManual.

decal108-4723

108-4723

1.Auxiliaryhydraulics

3.Neutral(off)

2.Lockedreverse(detent)

4.Forward

decal120-0627

120-0627

1.Cutting/dismembermenthazard,fan—stayawayfrom

movingparts;keepallguardsandshieldsinplace.

decal130-2836

130-2836

1.Crushinghazardfromabove;cuttinghazardofthe

hand—keepawayfromtheattachmentandtheliftarm.

decal130-2837

130-2837

1.Warning—donotcarrypassengersinthebucket.

decal133-5618

133-5618

decal136-5785

136-5785

decal100-1701

100-1701

1.Crushinghazard—installthecylinderlockandreadtheinstructionsbeforeservicingorperformingmaintenance.

2.Warning—removethekeyandlowertheloaderarmsbeforeleavingthemachine.

3.Cuttinghazardofhand—waitformovingpartstostop.

4.Crushing/dismembermenthazardofbystanders—keepbystandersasafedistanceawayfromthemachine.

5.Explosionandelectricalshockhazards—donotdiginareaswithburiedgasorelectricallines.

decal108-9733

108-9733

1.Warning—readthe

Operator'sManual.

4.Armlift—up

7.Buckettilt—down10.Engine—run

2.Tippinghazard—donot

stepoffoperatorplatform

withloadraised;always

operatewiththeheavyend

ofthemachinepointed

uphill;carryloadslow;

neverjerkthecontrols;

useasteady,evenmotion;

maximumloadis234kg

(515lb).

5.Wheeldrive—forward

8.Buckettilt—up11.Engine—stop

3.Armlift—down

6.Wheeldrive—reverse9.Engine—start

Setup

Installingthe

Speed-SelectorLever

Partsneededforthisprocedure:

Speed-selectorlever

Procedure

1.Removeanddiscardthenutsecuringthebolt

andlockwashertothespeed-selectorlever.

2.Securethelevertothespeed-selectorvalve

usingthebolt,lockwasher,andnutasillustrated

inFigure3.

g230938

Figure3

1.Speed-selectorlever

3.Nut

2.Speed-selectorvalve

CheckingtheFluidLevels

andTirePressure

NoPartsRequired

Procedure

Beforestartingtheengineforthersttime,checkthe

engine-oillevel,hydraulic-uidlevel,engine-coolant

level,andthetirepressure.Refertothefollowing

sectionsformoreinformation:

•CheckingtheEngine-OilLevel(page28)

•CheckingtheHydraulic-FluidLevel(page36)

•CheckingtheEngine-CoolantLevel(page34)

•CheckingtheTirePressure(page34)

ChargingtheBattery

Partsneededforthisprocedure:

Battery(soldseparately)

Procedure

Chargeandinstallthebattery;refertoChargingthe

Battery(page33).

SettingtheEngineSpeed

CEMachinesOnly

Partsneededforthisprocedure:

1Aluminumtube

Procedure

Ifyouaresettingupthismachineforuseinthe

EuropeanCommunity(CE),youmustpermanently

adjusttheenginespeedsothatitisnomorethan

3,200rpm,asfollows:

1.Starttheengineandrunitathalfthrottlefor5to

10minutestowarmitup.

Important:Theenginemustbewarmbefore

makingthisadjustment.

2.MovethethrottletotheFASTposition.

3.Usingatachometerandthethrottle-adjustment

screwontheengine(Figure4),settheengine

speedto3,200rpmmaximum,thentightenthe

jamnutontheadjustingscrew.

Important:Iftheenginespeedexceeds

3,200rpm,theengineisnotincompliance

withCEregulationsandcannotbelegally

soldorusedintheEuropeanCommunity.

g016711

Figure4

1.Throttle-adjustmentscrew2.Aluminumtube

4.Shutofftheengine.

5.Slideanaluminumtubeoverthe

throttle-adjustmentscrewandjamnut

(Figure4)andcrimpitdownoverthescrewso

thatthescrewcannotbeadjustedagain.

Important:Thetubemustbefullyoverthe

jamnuttopreventaccesstoit.

6.Closetherear-accesscoverandsecureitwith

thelanyardfastener.

ProductOverview

g005939

Figure5

1.Mountplate7.Wheel

13.Controlpanel

19.Parking-brakelever

2.Tiltcylinder

8.Liftcylinder14.Liftpoints20.Radiator-llcap

3.Auxiliary-hydrauliccouplers

9.Operatorplatform

(removablecounterweight

notshown)

15.Handle21.Thighsupport

4.Loaderarms

10.Rear-accesscover(open)

16.Battery22.Flow-dividercontrol

5.Front-accesscover11.Engine17.Indicatorlights

6.Fueltank

12.Airlter18.Towvalves(underfueltank

andbattery)

Controls

Becomefamiliarwithallthecontrols(Figure6)before

youstarttheengineandoperatethemachine.

ControlPanel

g006057

Figure6

1.Traction-controllevers

5.Speed-selectorlever

2.Attachment-tiltlever6.Throttlelever

3.Loader-armlever7.Keyswitch

4.Auxiliary-hydraulicslever8.Hourmeter

KeySwitch

Thekeyswitch,usedtostartandshutofftheengine,

has3positions:OFF,RUN,andSTART.Referto

StartingtheEngine(page18).

ThrottleLever

Movethecontrolforwardtoincreasetheenginespeed

andrearwardtodecreasespeed.

Traction-ControlLevers

•Tomoveforward,movethetraction-controllevers

forward.

•Tomoverearward,movethetraction-controllevers

rearward.

•Toturn,movetheleverlocatedonthesideyou

wanttoturnbacktowardtheNEUTRALposition

whilekeepingtheotherleverengaged.

Note:Thefartheryoumovethetraction-control

leversineitherdirection,thefasterthemachine

movesinthatdirection.

•Tosloworstop,movethetraction-controllevers

totheNEUTRALposition.

Attachment-TiltLever

•Totilttheattachmentforward,slowlypushthe

attachment-tiltleverforward.

•Totilttheattachmentrearward,slowlypullthe

attachment-tiltleverrearward.

Loader-ArmLever

•Tolowertheloaderarms,slowlypushthe

loader-armleverforward.

•Toraisetheloaderarms,slowlypulltheloader-arm

leverrearward.

Loader-ValveLock

Theloader-valvelocksecurestheloader-armand

attachment-tiltleverssothatyoucannotpushthem

forward.Thishelpstoensurethatnooneaccidentally

lowerstheloaderarmsduringmaintenance.Secure

theloaderarmswiththelockanytimeyouneedto

shutoffthemachinewiththeloaderarmsraised.

Tosetthelock,pullitbackandallthewaydown

againstthelevers(Figure7).

Note:Youmustmovetheleversrearwardtoengage

ordisengagetheloader-valvelock.

g005955

Figure7

1.Loader-valvelock

(engaged)

2.Loader-valvelock

(disengaged)

Auxiliary-HydraulicsLever

•Tooperateahydraulicattachmentintheforward

direction,slowlypulltheauxiliary-hydraulicslever

upwardandthenrearward.

•Tooperateahydraulicattachmentinthereverse

direction,slowlypulltheauxiliary-hydraulicslever

upwardandthenpushitforward.Thisisalso

calledtheDETENTpositionbecauseitdoesnot

requireoperatorpresence.

Speed-SelectorLever

•Tosetthetractiondrive,loaderarms,and

attachmenttilttohighspeedandtheauxiliary

hydraulicstolowspeed,movethespeed-selector

levertotheFORWARDposition.

•Tosettheauxiliaryhydraulicstohighspeedand

thetractiondrive,loaderarms,andattachmenttilt

tolowspeed,movethespeed-selectorleverto

theREARWARDposition.

WARNING

Ifyoumovethespeed-selectorleverwhilethe

machineisinmotion,themachinewilleither

stopsuddenlyoracceleratequickly.Ifyou

operatethemachinewiththespeed-selector

leverinanintermediateposition,themachine

willoperateerraticallyandmaybedamaged.

Youcouldlosecontrolofthemachineand

injurebystandersoryourself.

•Donotmovethespeed-selectorleverwhen

themachineisinmotion.

•Donotoperatethemachinewhenthe

speedselectorisinanyintermediate

position(i.e.,anypositionotherthanfully

forwardorfullyrearward).

HourMeter

Thehourmeterdisplaysthenumberofhoursof

operationloggedonthemachine.

After50hoursandevery75hoursthereafter(i.e.,50,

125,200,etc.)thehourmeterdisplaysSVConthe

lowerleftsideofthescreentoremindyoutochange

theengineoilandperformtherequiredmaintenance.

Afterevery400hours(i.e.,400,800,1200,etc.),

thehourmeterdisplaysSVConthelowerright

sideofthescreentoremindyoutoperformthe

othermaintenanceproceduresbasedona400-hour

schedule.

Note:Thesereminderscomeonstarting3hours

priortotheserviceintervaltimeandashatregular

intervalsfor6hours.

Flow-DividerControl

Thetractionunithydraulics(i.e.,thetractiondrive,

loaderarms,andattachmenttilt)workonaseparate

hydrauliccircuitfromtheauxiliaryhydraulicsfor

poweringattachments;however,the2systemsshare

thesamehydraulicpumps.Usingtheow-divider

control(Figure8),youcanvarythespeedofthe

tractionunithydraulicsbydivertinghydraulicowto

theauxiliary-hydraulicscircuit.Therefore,themore

hydraulicowyoudiverttotheauxiliaryhydraulics,

theslowerthetractionunithydraulicsmove.

g005940

Figure8

1.Flow-dividercontrol4.10to11o'clockposition

2.Knob5.9o'clockposition

3.12o'clockposition

•Movetheow-dividercontroltothe12o'clock

positiontoprovidemaximumspeedtothetraction

unithydraulics.

Usethissettingforfastoperationofthetraction

unit.

•Movetheow-dividercontrolbetweenthe12

o'clockand9o'clockpositionstoslowthetraction

unithydraulicsandne-tunethespeed.

Useasettinginthisrangewithattachments

withhydraulicswhereyouneedtobothrunthe

attachmentandmovethetractionunithydraulics,

suchastheauger,boringunit,hydraulicblade,

andtiller.

•Movethecontroltothe9o'clockpositionto

transferallhydraulicowtotheauxiliaryhydraulics

oftheattachment.

Inthissetting,thetractionunithydraulicsdonot

work.Usethissettingwithhydraulicattachments

thatdonotrequirethetractionunithydraulics.

Thetrencherworksbestifyousetitcloseto9

o'clocksothatthetractionunitcreepsslowlywhen

trenching.

Note:Theow-dividercontrolcanbexedinplace

byturningtheknobonthecontrolclockwiseuntilit

contactsthedial(Figure8).

Parking-BrakeLever

•Toengagetheparkingbrake,rotatethelever

down(Figure9).

•Toreleasetheparkingbrake,rotatetheleverup

(Figure9).

g005956

Figure9

1.Parking-brake

lever—engaged

2.Parking-brake

lever—disengaged

IndicatorLights

Theindicatorlightswarnyouinthecaseofasystem

malfunctionand,inthecaseoftheglow-pluglight,

indicatethattheglowplugsareon.Figure10

illustratesthe4indicatorlights.

g005941

Figure10

1.Oil-pressurelight

3.Engine-temperaturelight

2.Batterylight

4.Glow-pluglight

•Engine-TemperatureLight

Iftheengine-temperaturelightison,theengine

isoverheating.Shutofftheengineandallowthe

machinetocooldown.Checkthecoolantlevel

andthebeltstothefanandwaterpump.Fill

thecoolantasrequiredandreplaceanywornor

slippingbelts.Iftheproblempersists,contactyour

AuthorizedT oroDealerfordiagnosticsandrepair.

•Oil-PressureLight

Thislightisonforafewsecondswheneveryou

starttheengine.Iftheoil-pressurelightisonwhile

theengineisrunning,theengine-oilpressureis

low.Shutofftheengineandallowthemachine

tocooldown.Checktheoillevelandllthe

crankcasewithoilasneeded.Iftheproblem

persists,contactyourAuthorizedToroDealerfor

diagnosticsandrepair.

•BatteryLight

Thislightisonforafewsecondswheneveryou

starttheengine.Ifthebatterylightisonwhile

theengineisrunning,thealternator,battery,or

electricalsystemismalfunctioning.Contactyour

AuthorizedT oroDealerfordiagnosticsandrepair.

•Glow-PlugLight

ThislightisonwhenthekeyisturnedtoRUN

beforestartingtheengine.Theglow-pluglight

remainsonforupto10seconds,indicatingthat

theglowplugsarewarmingtheengine.Ifthe

glow-pluglightisonwhiletheengineisrunning,

theglowplugsaremalfunctioning.Contactyour

AuthorizedT oroDealerfordiagnosticsandrepair.

Specications

Note:Specicationsanddesignaresubjectto

changewithoutnotice.

Width

103cm(41inches)

Length

152cm(60inches)

Height

125cm(49inches)

Weight(withoutattachmentor

counterweight)

783kg(1,722lb)

Weightofthecounterweight227kg(500lb)

Operatingcapacity—with74.8kg(165

lb)operator,thestandardbucket,and

withoutthecounterweight

227kg(500lb)

Tippingcapacity—with74.8kg(165

lb)operator,thestandardbucket,and

withoutthecounterweight

454kg(1,000lb)

Wheelbase

71cm(28inches)

Dumpheight(withstandardbucket)120cm(47inches)

Reach—fullyraised(withstandard

bucket)

66cm(26inches)

Heighttohingepin(narrowbucketin

standardposition)

168cm(66inches)

Attachments/Accessories

AselectionofT oroapprovedattachmentsand

accessoriesisavailableforusewiththemachine

toenhanceandexpanditscapabilities.Contact

yourAuthorizedServiceDealerorauthorizedT oro

distributororgotowww.T oro.comforalistofall

approvedattachmentsandaccessories.

Toensureoptimumperformanceandcontinuedsafety

certicationofthemachine,useonlygenuineToro

replacementpartsandaccessories.Replacement

partsandaccessoriesmadebyothermanufacturers

couldbedangerous,andsuchusecouldvoidthe

productwarranty.

Operation

BeforeOperation

BeforeOperationSafety

GeneralSafety

•Neverallowchildrenoruntrainedpeopleto

operateorservicethemachine.Localregulations

mayrestricttheageorrequirecertiedtrainingof

theoperator.Theownerisresponsiblefortraining

alloperatorsandmechanics.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetydecals.

•Alwaysshutofftheengine,removethekey,wait

forallmovingpartstostop,andallowthemachine

tocoolbeforeadjusting,servicing,cleaning,or

storingthemachine.

•Knowhowtostopthemachineandshutoffthe

enginequickly.

•Checkthattheoperator'spresencecontrols,safety

switches,andshieldsareattachedandfunctioning

properly.Donotoperatethemachineunlessthey

arefunctioningproperly.

•Locatethepinch-pointareasmarkedonthe

machineandattachments;keepyourhandsand

feetawayfromtheseareas.

•Beforeoperatingthemachinewithanattachment,

ensurethattheattachmentisproperlyinstalled

andthatitisagenuineT oroattachment.Readall

theattachmentmanuals.

•Evaluatetheterraintodeterminewhataccessories

andattachmentsyouneedtoproperlyandsafely

performthejob.

•Havethepropertyorworkareamarkedforburied

linesandotherobjects,anddonotdiginmarked

areas;notethelocationofunmarkedobjectsand

structures,suchasundergroundstoragetanks,

wells,andsepticsystems.

•Inspecttheareawhereyouwillusetheequipment

andremovealldebris.

•Ensurethattheareaisclearofbystandersbefore

operatingthemachine.Stopthemachineif

anyoneentersthearea.

FuelSafety

•Useextracarewhenhandlingfuel.Itisammable

anditsvaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

•Useonlyanapprovedfuelcontainer.

•Donotremovethefuelcaporllthefueltank

whiletheengineisrunningorhot.

•Donotaddordrainfuelinanenclosedspace.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such

asonawaterheaterorotherappliance.

•Ifyouspillfuel,donotattempttostarttheengine;

avoidcreatinganysourceofignitionuntilthefuel

vaporshavedissipated.

AddingFuel

RecommendedFuel

Useonlyclean,freshdieselfuelorbiodieselfuelswith

low(<500ppm)orultralow(<15ppm)sulfurcontent.

Theminimumcetaneratingshouldbe40.Purchase

fuelinquantitiesthatyoucanusewithin180daysto

ensurefuelfreshness.

Usesummer-gradedieselfuel(No.2-D)at

temperaturesabove-7°C(20°F)andwintergrade

(No.1-DorNo.1-D/2-Dblend)belowthat

temperature.Usingwinter-gradefuelatlower

temperaturesprovideslowerashpointandcoldow

characteristics,whicheasesstartingandreducesfuel

lterplugging.

Usingsummer-gradefuelabove-7°C(20°F)

contributestowardlongerfuelpumplifeandincreased

powercomparedtowinter-gradefuel.

Important:Donotusekeroseneorgasoline

insteadofdieselfuel.Failuretoobservethis

cautionwilldamagetheengine.

BiodieselReady

Thismachinecanalsouseabiodieselblendedfuel

ofuptoB20(20%biodiesel,80%petrodiesel).The

petrodieselportionshouldbeloworultralowsulfur.

Observethefollowingprecautions:

•Thebiodieselportionofthefuelmustmeet

specicationASTMD6751orEN14214.

•TheblendedfuelcompositionshouldmeetASTM

D975orEN590.

•Paintedsurfacesmaybedamagedbybiodiesel

blends.

•UseB5(biodieselcontentof5%)orlesserblends

incoldweather.

•Monitorseals,hoses,gasketsincontactwithfuel

astheymaydegradeovertime.

•Fuellterpluggingmayoccurforatimeafter

convertingtobiodieselblends.

•Contactyourdistributorformoreinformationon

biodiesel.

FillingtheFuelTank(s)

1.Parkthemachineonalevelsurface,engage

theparkingbrake(ifequipped),andlowerthe

loaderarms.

2.Shutofftheengine,removethekey,andallow

theenginetocool.

3.Cleanaroundthefuel-tankcapandremoveit

(Figure11).

g237886

Figure11

1.Fuel-tankcap

4.Fillthetanktoabout2.5cm(1inch)belowthe

topofthetank,notthellerneck,withfuel.

Important:Thisspaceinthetankallows

fueltoexpand.Donotllthefueltank

completelyfull.

5.Installthefuel-tankcapsecurely,turningituntil

itclicks.

6.Wipeupanyspilledfuel.

PerformingDaily

Maintenance

Beforestartingthemachineeachday,performthe

EachUse/DailyprocedureslistedintheMaintenance

(page24).

Important:Checkthehydraulic-uidlevel

andbleedthefuelsystembeforestartingthe

engineforthersttime;refertoCheckingthe

Hydraulic-FluidLevel(page36)andBleedingthe

FuelSystem(page31).

AdjustingtheThigh

Support

Toadjustthethighsupport(Figure12),loosen

theknobsandraiseorlowerthesupportpadto

thedesiredheight.Youcanalsoobtainadditional

adjustmentbylooseningthenutsecuringthepad

totheadjustmentplateandmovingtheplateupor

downasneeded.Tightenallfastenerssecurelywhen

nished.

g006054

Figure12

1.Thigh-supportbracket

4.Knobandatwasher

2.Adjustmentplate

5.Carriagebolt

3.Thigh-supportpad

6.Locknutandatwasher

DuringOperation

DuringOperationSafety

GeneralSafety

•Donotcarryaloadwiththearmsraised.Always

carryloadsclosetotheground.

•Donotexceedtheratedoperatingcapacity,asthe

machinemaybecomeunstable,whichmayresult

inlossofcontrol.

•UseonlyT oro-approvedattachmentsand

accessories.Attachmentscanchangethestability

andtheoperatingcharacteristicsofthemachine.

•Formachineswithaplatform:

–Lowertheloaderarmsbeforesteppingoffthe

platform.

–Donottrytostabilizethemachinebyputting

yourfootontheground.Ifyoulosecontrolof

themachine,stepofftheplatformandaway

fromthemachine.

–Donotplaceyourfeetundertheplatform.

–Donotmovethemachineunlessyouare

standingwithbothfeetontheplatformandyour

handsareholdingontothereferencebars.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Lookbehindanddownbeforebackingupto

ensurethatthepathisclear.

•Neverjerkthecontrols;useasteadymotion.

•Theowner/usercanpreventandisresponsible

foraccidentsthatmaycausepersonalinjuryor

propertydamage.

•Wearappropriateclothingincludinggloves,eye

protection,longpants,substantialslip-resistant

footwear,andhearingprotection.Tiebacklong

hairanddonotwearlooseclothingorloose

jewelry.

•Donotoperatethemachinewhenyouaretired,ill,

orundertheinuenceofalcoholordrugs.

•Nevercarrypassengersandkeeppetsand

bystandersawayfromthemachine

•Operatethemachineonlyingoodlight,keeping

awayfromholesandhiddenhazards.

•Ensurethatallthedrivesareinneutralandengage

theparkingbrake(ifequipped)beforestartingthe

engine.Starttheengineonlyfromtheoperator's

position.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscurevision.

•Slowdownandusecautionwhenmakingturns

andcrossingroadsandsidewalks.Watchfor

trafc.

•Stoptheattachmentwhenyouarenotworking.

•Stopthemachine,turnofftheengine,remove

thekey,andinspectthemachineifyoustrike

anobject.Makeanynecessaryrepairsbefore

resumingoperation.

•Neverrunanengineinanenclosedarea.

•Neverleavearunningmachineunattended.

•Beforeleavingtheoperatingposition,dothe

following:

–Parkthemachineonalevelsurface.

–Lowertheloaderarmsanddisengagethe

auxiliaryhydraulics.

–Engagetheparkingbrake(ifequipped).

–Shutofftheengineandremovethekey.

•Donotoperatethemachinewhenthereistherisk

oflightning.

•Operatethemachineonlyinareaswherethereis

sufcientclearanceforyoutosafelymaneuver.

Beawareofobstaclesincloseproximitytoyou.

Failuretomaintainadequatedistancefromtrees,

walls,andotherbarriersmayresultininjuryasthe

machinebacksupduringoperationifyouarenot

attentivetothesurroundings.

•Checkforoverheadclearance(i.e.,electrical

wires,branches,anddoorways)beforedriving

underanyobjectsanddonotcontactthem.

•Donotoverlltheattachmentandalwayskeepthe

loadlevelwhenraisingtheloaderarms.Itemsin

theattachmentcouldfallandcauseinjury.

SlopeSafety

•Operatethemachineupanddownslopeswith

theheavyendofthemachineuphill.Weight

distributionchangeswithattachments.Anempty

bucketmakestherearofthemachinetheheavy

end,andafullbucketmakesthefrontofthe

machinetheheavyend.Mostotherattachments

makethefrontofmachinetheheavyend.

•Raisingtheloaderarmsonaslopeaffectsthe

stabilityofthemachine.Keeptheloaderarmsin

theloweredpositionwhenonslopes.

•Slopesareamajorfactorrelatedtolossofcontrol

andtip-overaccidents,whichcanresultinsevere

injuryordeath.Operatingthemachineonany

slopeoruneventerrainrequiresextracaution.

•Establishyourownproceduresandrulesfor

operatingonslopes.Theseproceduresmust

includesurveyingthesitetodeterminewhich

slopesaresafeformachineoperation.Always

usecommonsenseandgoodjudgmentwhen

performingthissurvey.

•Slowdownanduseextracareonhillsides.Ground

conditionscanaffectthestabilityofthemachine.

•Avoidstartingorstoppingonaslope.Ifthe

machinelosestraction,proceedslowly,straight

downtheslope.

•Avoidturningonslopes.Ifyoumustturn,turn

slowlyandkeeptheheavyendofthemachine

uphill.

•Keepallmovementsonslopesslowandgradual.

Donotmakesuddenchangesinspeedor

direction.

•Ifyoufeeluneasyoperatingthemachineona

slope,donotdoit.

•Watchforholes,ruts,orbumps,asuneventerrain

couldoverturnthemachine.T allgrasscanhide

obstacles.

•Usecautionwhenoperatingonwetsurfaces.

Reducedtractioncouldcausesliding.

•Donotoperatethemachineneardrop-offs,

ditches,embankments,orbodiesofwater.The

machinecouldsuddenlyrolloverifawheelor

trackgoesovertheedgeortheedgecavesin.

Maintainasafedistancebetweenthemachine

andanyhazard.

•Donotremoveoraddattachmentsonaslope.

•Donotparkthemachineonahillsideorslope.

StartingtheEngine

1.Standontheplatform.

2.Ensurethattheauxiliaryhydraulicsleverisin

theNEUTRALposition.

3.Movethethrottlelevermidwaybetweenthe

SLOWandFASTpositions.

4.Insertthekeyintothekeyswitchandturnitto

theRUNposition.

Note:Thebattery,oilpressure,andglow-plug

lightscomeon.

5.Whentheglow-pluglightturnsoff,turnthekey

totheSTARTposition.Whentheenginesstarts,

releasethekey.

Note:Awarmenginemaybestartedwithout

waitingforthelighttoturnoff.

Important:Donotengagethestarterfor

morethan10secondsatatime.Iftheengine

failstostart,wait30secondsforthestarter

tocooldownbetweenattempts.Failureto

followtheseinstructionscouldburnoutthe

startermotor.

6.MovethethrottlelevertotheFASTsetting.

Important:Runningtheengineathigh

speedswhenthehydraulicsystemiscold

(i.e.,whentheairtemperatureisator

belowfreezing)coulddamagethehydraulic

system.Whenstartingtheengineincold

conditions,allowittoruninthemiddle

throttlepositionfor2to5minutesbefore

movingthethrottletotheFASTposition.

Note:Iftheoutdoortemperatureisbelow

freezing,storethemachineinagaragetokeep

itwarmerandtoaidinstarting.

DrivingtheMachine

Usethetractioncontrolstomovethemachine.The

fartheryoumovethetractioncontrolsinanydirection,

thefasterthemachinemovesinthatdirection.

Releasethetractioncontrolstostopthemachine.

Thethrottlecontrolregulatestheenginespeedas

measuredinrpm(revolutionsperminute).Placethe

throttleleverintheFASTpositionforbestperformance.

Youcan,however,usethethrottlepositiontooperate

atslowerspeeds.

ShuttingOfftheEngine

1.Parkthemachineonalevelsurface,engage

theparkingbrake(ifequipped),andlowerthe

loaderarms.

2.Ensurethattheauxiliaryhydraulicsleverisin

theNEUTRALposition.

3.MovethethrottlelevertotheSLOWposition.

4.Iftheenginehasbeenworkinghardorishot,let

itidleforaminutebeforeturningthekeyswitch

totheOFFposition.

Note:Thishelpstocooltheenginebeforeyou

shutitoff.Inanemergency,youcanshutoff

theengineimmediately.

5.TurnthekeyswitchtotheOFFpositionand

removethekey.

CAUTION

Childrenorbystandersmaybeinjuredifthey

moveorattempttooperatethemachinewhile

itisunattended.

Alwaysremovethekeyandengagethe

parkingbrakewhenleavingthemachine

unattended.

UsingAttachments

InstallinganAttachment

Important:UseonlyToro-approvedattachments.

Attachmentscanchangethestabilityandthe

operatingcharacteristicsofthemachine.The

warrantyofthemachinemaybevoidedifyouuse

themachinewithunapprovedattachments.

Important:Beforeinstallingtheattachment,

ensurethatthemountplatesarefreeofanydirtor

debrisandthatthepinsrotatefreely.Ifthepins

donotrotatefreely,greasethem.

1.Positiontheattachmentonalevelsurfacewith

enoughspacebehindittoaccommodatethe

machine.

2.Starttheengine.

3.Tilttheattachmentmountplateforward.

4.Positionthemountplateintotheupperlipofthe

attachmentreceiverplate(Figure13).

g003710

Figure13

1.Mountplate2.Receiverplate

5.Raisetheloaderarmswhiletiltingbackthe

mountplateatthesametime.

Important:Raisetheattachmentenoughto

clearthegroundandtiltthemountplateall

thewayback.

6.Shutofftheengineandremovethekey.

7.Engagethequick-attachpins,ensuringthatthey

arefullyseatedinthemountplate(Figure14).

Important:Ifthepinsdonotrotatetothe

engagedposition,themountplateisnot

fullyalignedwiththeholesintheattachment

receiverplate.Checkthereceiverplateand

cleanitifnecessary.

g003711

Figure14

1.Quick-attachpins

(engagedposition)

3.Engagedposition

2.Disengagedposition

WARNING

Ifyoudonotfullyseatthequick-attach

pinsthroughtheattachmentmountplate,

theattachmentcouldfalloffthemachine,

crushingyouorbystanders.

Ensurethatthequick-attachpinsarefully

seatedintheattachmentmountplate.

ConnectingtheHydraulicHoses

WARNING

Hydraulicuidescapingunderpressurecan

penetrateskinandcauseinjury.Fluidinjected

intotheskinmustbesurgicallyremoved

withinafewhoursbyadoctorfamiliarwith

thisformofinjury;otherwise,gangrenemay

result.

•Ensurethatallhydraulic-uidhoses

andlinesareingoodconditionandall

hydraulicconnectionsandttingsaretight

beforeapplyingpressuretothehydraulic

system.

•Keepyourbodyandhandsawayfrom

pinholeleaksornozzlesthateject

high-pressurehydraulicuid.

•Usecardboardorpapertondhydraulic

leaks;neveruseyourhands.

CAUTION

Hydrauliccouplers,hydrauliclines/valves,

andhydraulicuidmaybehot.Ifyoucontact

hotcomponents,youmaybeburned.

•Weargloveswhenoperatingthehydraulic

couplers.

•Allowthemachinetocoolbeforetouching

hydrauliccomponents.

•Donottouchhydraulicuidspills.

Iftheattachmentrequireshydraulicsforoperation,

connectthehydraulichosesasfollows:

1.Shutofftheengineandremovethekey.

2.Movetheauxiliary-hydraulicsleverforward,

backward,andbacktotheNEUTRALpositionto

relievepressureatthehydrauliccouplers.

3.Removetheprotectivecoversfromthehydraulic

connectorsonthemachine.

4.Ensurethatallforeignmatteriscleanedfrom

thehydraulicconnectors.

5.Pushtheattachmentmaleconnectorintothe

femaleconnectoronthemachine.

Note:Whenyouconnecttheattachmentmale

connectorrst,yourelieveanypressurebuilt

upintheattachment.

6.Pushtheattachmentfemaleconnectorontothe

maleconnectoronthemachine.

7.Conrmthattheconnectionissecurebypulling

onthehoses.

RemovinganAttachment

1.Parkthemachineonalevelsurface.

2.Lowertheattachmenttotheground.

3.Shutofftheengineandremovethekey.

4.Disengagethequick-attachpinsbyturningthem

totheoutside.

5.Iftheattachmentuseshydraulics,movethe

auxiliary-hydraulicsleverforward,backward,

andbacktotheNEUTRALpositiontorelieve

pressureatthehydrauliccouplers.

6.Iftheattachmentuseshydraulics,slidethe

collarsbackonthehydrauliccouplersand

disconnectthem.

Important:Connecttheattachmenthoses

togethertopreventhydraulicsystem

contaminationduringstorage.

7.Installtheprotectivecoversontothehydraulic

couplersonthemachine.

8.Starttheengine,tiltthemountplateforward,and

backthemachineawayfromtheattachment.

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