Vortech Superchargers Mondo Bypass Valve Installation guide

  • Hello! I have analyzed the provided user manual for the Vortech Racing Bypass Valve. This document provides critical instructions regarding the mounting, setup, and tuning of the valve, emphasizing the importance of correct bypass discharge routing and proper preload adjustment to avoid MAF sensor issues. I am ready to assist you with any questions you might have about the device based on this manual.
  • What happens if the bypass discharge is not routed correctly?
    What is the function of the preload adjustment screw?
    What is the recommended position of the preload adjustment screw when the unit is received?
    Why should the diaphragm vents not be capped or plugged?
RACING BYPASS VALVE
© 1994 VORTECH® ENGINEERING, INC.
all rights reserved
®
ENGINEERING, INC.
MOUNTING:
Due to the variety of custom applications, the racing bypass
valve is not a "bolt-on" unit. However, a full scale template with
mounting flange dimensions is shown below:
SETUP:
Attach a minimum 1/4" manifold reference line from a vacuum
port on the intake manifold to the 1/4" nipple on racing bypass lid.
(The port must see both vacuum and boost.)
.190 OFFSET
Ø 3.70
Ø 2.000
Ø .280 THRU
X 3 PLACES
60° X 3 PLACES
NOTE: When installing this unit on Mass Air Flow (MAF)
equipped applications, the bypass discharge MUST be
routed into the supercharger inlet. If the unit is pointed
toward or near the MAF, air turbulence will cause the
MAF meter to send false signals to the ECM resulting in
idle and driveability problems.
A laser-cut steel valve
flange is available from
Vortech (Part# 8D003-051)
RACING BYPASS VALVE, cont'd.
TUNING:
The preload adjustment screw affects the point
at which the bypass valve opens and closes.
Most applications should need no adjustment
and are recommended to use the unit as re-
ceived (adjustment screw fully extended); this
allows the lightest spring tension, permitting
the valve to open earlier (approximately 4"-5"
Hg) and supplies sufficient force so that the
valve will seal at any amount of boost. Apply-
ing more spring pressure will allow it to open
later (approximately eight turns will allow the
valve to open at 9"-10" Hg).
REQUIRED: ATTACH A
1/4"MANIFOLD REFER-
ENCE LINE FROM A
VACUUM PORT ON THE
INTAKE MANIFOLD TO
THE 1/4" BARB (THE
PORT MUST SEE BOTH
VACUUM AND BOOST).
IMPORTANT: THE DIA-
PHRAGM VENTS SHOULD
NEVER BE CAPPED OR
PLUGGED. AIR MUST BE
ALLOWED TO MOVE IN AND
OUT OF THE UNIT FOR
PROPER OPERATION.
NOTE: It is recommended that the pre-
load screw not be turned in more than 4
turns. At NO time should the screw be
bottomed out. Internal damage may
occur.
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