GEZE Slimdrive SL Installation and Service Manual

Premounting instructions

Installation and service manual

❏Slimdrive SL

❏Slimdrive SL-FR 2M

GB Id. No 108722

DE Mat.-Nr. 105128 NL Artikelnr. 108727

FR N° de suite 108723 SE Mat. nr. 108726

IT N. mat. 108724 PL Nr. id. 108728

ES Núm. de mat. 108725 RU Идент. № 108729

CZ Mat. čis 118586

Valid for software version DCU1 V1.0 / DCU1-2M V1.0

2

Contents

1 Safety precautions ................................................................................... 4

2 Overview ................................................................................................... 6

2.1 Diagrams .................................................................................................................6

2.2 Tools ........................................................................................................................6

2.3 Torques ....................................................................................................................6

2.4 Components and modules .......................................................................................6

3 Premounting ............................................................................................. 7

3.1 Preparing profiles .....................................................................................................7

3.2 Preparing runner ......................................................................................................7

3.3 Installing deflection pulley ........................................................................................7

3.4 Installing geared motor ............................................................................................8

3.5 Installing (optional) lock ...........................................................................................9

3.6 Installing toothed belt and toothed-belt locks .........................................................10

3.7 Tensioning toothed belt .........................................................................................10

3.8 Installing controller .................................................................................................11

3.9 Installing battery .....................................................................................................11

3.10 Installing roller carriage ..........................................................................................12

3.11 Installing (optional) special roller carriage .............................................................12

3.12 Installing stop buffers .............................................................................................12

3.13 Installing end piece ................................................................................................13

3.14 Installing side panels .............................................................................................13

3.15 Installing transformer .............................................................................................14

3.16 Installing hood stay cable and hood earth .............................................................15

3.17 Connecting alarm contact at locking device (optional) ..........................................16

3.18 Installing cable holders and hood mounting brackets ............................................16

3.19 Connecting transformer and controller ..................................................................17

3.20 Connecting geared motor and controller ...............................................................17

3.21 Connecting battery and controller ..........................................................................18

3.22 Connecting toothed-belt lock (optional) and controller ..........................................19

3.23 Installing hood supports .........................................................................................20

3.24 Final work ..............................................................................................................20

3.25 Operating test ........................................................................................................21

4 Installation .............................................................................................. 23

4.1 Preparations to be made by the customer .............................................................23

4.2 Installation ..............................................................................................................23

4.3 Commissioning ......................................................................................................27

4.4 Dismantling ............................................................................................................30

5 Service mode .......................................................................................... 31

5.1 Operation ...............................................................................................................31

5.2 Functions ...............................................................................................................32

5.3 Learning .................................................................................................................32

5.4 Air lock or vestibule via a program selector (with DCU1 only) ...............................33

6 Service and maintenance ...................................................................... 34

6.1 Mechanical service ................................................................................................34

6.2 Maintenance ..........................................................................................................35

7 Fault elimination .................................................................................... 36

7.1 Mechanical faults ...................................................................................................36

7.2 Electrical faults .......................................................................................................37

8 Index ........................................................................................................ 41

EC-Declaration of Conformity ............................................................... 43

3

Key to symbols

➮Means "operation to be carried out"

Means "important note"

Means "additional information"

Indicates parts of the text that must be read and observed.

Failure to observe this information may result in injuries and damage!

Danger of electric shock!

4

1 Safety precautions

Intended use The Slimdrive SL and Slimdrive SL-FR 2M are only suitable for use

• in dry rooms

• in automatic door systems for horizontally moved door leaves

• in entrances and interior areas of pedestrian traffic in commercial plants and

public areas

The Slimdrive SL and Slimdrive SL-FR 2M may not be used as a fire or smoke

protection door.

The Slimdrive SL-FR 2M is approved for use in escape and rescue paths.

The Slimdrive SL may not be used as an escape and rescue path door.

Safety precautions The prescribed installation, maintenance and repair work must be performed by

properly trained personnel authorised by GEZE.

The country-specific laws and regulations are to be observed during safety-related

tests.

GEZE shall not be liable for injuries or damage resulting from unauthorised

modification of the equipment, and the approval for use in escape and rescue paths

is voided when unauthorised changes are made (Slimdrive SL-FR 2M).

GEZE is not liable if products from other manufacturers are used with GEZE

equipment.

Only original GEZE parts may be used for repair and maintenance work as well.

The connection to the power supply must be made by a qualified electrician. Perform

the power connection and equipment earth conductor test in accordance with

VDE 0100 Part 610.

Use a customer-accessible 10-A overload cut-out as the line-side disconnecting

device.

Protect the display program switch from unauthorised access.

The detection field of the motion detector in the exiting direction must satisfy the

AutSchR "Directive for automatic windows, doors and gates" (Slimdrive SL-FR 2M).

In accordance with Machine Directive 98/37/EC, a danger analysis must be

performed and the door system identified in accordance with the CE Identification

Directive 93/68/EEC before commissioning the door system.

Observe the latest versions of guidelines, standards and country-specific regulations,

in particular:

• BGR 232 "Guidelines for power-operated windows, doors and gates"

• VDE 0100, Part 610 "Installation of high-voltage systems with nominal voltages up

to 1,000 V"

• AutSchR "Directive for automatic windows, doors and gates"

( Slimdrive SL-FR 2M)

• Accident-prevention regulations, especially BGV A1 "General regulations" and

BGV A2 "Electrical systems and equipment"

• DIN EN 60335-2-103 "Safety of electrical devices for home use and similar

purposes; Special requirements for drives for gates, doors and windows"

Safety-conscious working Secure workplace against unauthorised entry.

Watch swinging area of long system parts.

Never carry out work with a high safety risk (e.g. installing the drive, hood or door leaf)

while alone.

Secure hood/drive shrouding against falling.

Use only cables prescribed in the interconnection diagram. Lay screening in

accordance with the connection diagram.

Secure loose, internal drive cables with cable ties.

5

Before working on the electrical system:

• disconnect the drive from the 230 V mains network and check to ensure that it is

not supplied with power.

• disconnect the controller from the 24 V battery.

• note that if an uninterruptible power supply (UPS) is used, the system will still be

supplied with power despite the fact that the power supply is disconnected.

Always use insulated wire-end ferrules for wire cores.

Attach safety labels to glass door leaves (Id. No. 081476).

Danger of injury by opened drive. Hair, clothing, cables etc. can be pulled in by

rotating parts!

Danger of injury by unprotected pinching, impact, shearing or drawing-in spots!

Danger of injury by broken glass!

Danger of injury by sharp edges in the drive!

Danger of injury during installation by freely moving parts!

Inspection of installed system Measures for security and prevention of pinching, impact, shearing or drawing-in

spots:

• Check the functioning of safety sensors and motion detectors.

• The detection field of the motion detector in the exiting direction must cover the

opening width x 1.5 m in front of the door.

• The motion detector in the exiting direction (see AutSchR) must detect people

moving faster than 0.1 m/s.

• Check earth connection to all metal parts which can be touched.

Environmentally-conscious working When disposing of the door system, separate the different materials and have them

recycled.

Do not dispose of batteries and storage cells with household waste.

Comply with the statutory regulations when disposing of the door system and the

batteries and storage cells.

6

2Overview

2.1 Diagrams

2.2 Tools

2.3 Torques

See block diagram

2.4 Components and modules

See block diagram for components and modules

Number Type Name

70484-9-9847 Terminal connection diagram DCU 1

70484-9-9850 Terminal connection diagram DCU 1 - 2M

70484-9-9861 Interconnection diagram DCU 1 and DCU 1 - 2M

70484-0-030 Block diagram Slimdrive SL drive

70494-0-010 Block diagram Slimdrive SL-FR 2M drive

70484-2-0572 Hood

Fault elimination Faults and corrective

measures

DCU1, DCU1-2M controller

The diagrams are subject to change. Use only the most recent versions.

Tool Size

Tape measure

Marking pen

Torque spanner

Allen key 2 mm, 2,5 mm, 3 mm, 4 mm, 5 mm, 6 mm

Open-ended spanner 8 mm, 10 mm, 13 mm, 15 mm

Screwdriver set up to 6 mm

Pin punch 3 mm with point length = 60 mm

Side-cutting pliers

Crimping pliers for cables

Wire stripper

Multimeter

7

3 Premounting

3.1 Preparing profiles

See block diagram for lengths and processing of profiles.

3.2 Preparing runner

1. Measure centre of drive and mark on runner.

2. Push all sliding blocks (1) and the earth connector into mounting groove.

See the block diagram for the number and sequence of sliding blocks.

3. Measure out position of the components based on the block diagram.

3.3 Installing deflection pulley

➮Place the deflection pulley (1) on two sliding blocks at a distance U1 (see block

diagram) from the centre marking and install it with an M6 x 16 Inbus-Ripp locking

bolt.

1

When measuring out the drive centre, keep drive extension in mind!

Note differences between sliding blocks.

1

8

3.4 Installing geared motor

Geared motor DCU1 (standard) Geared motor DCU1-2M (FR)

1. Place the geared motor (1) on two sliding blocks at a distance U2 (see block

diagram) from the centre marking and install it with an M6 x 20 Verbus-Ripp

locking bolt.

2. Clamp a foam block (2) under the motor for safety during transport.

Do not hold on to the motor when transporting and installing the drive!

11

2

Observe mounting of hood stay cable, see Chapter 3.16.

9

3.5 Installing (optional) lock

Toothed-belt lock

1. Place the locking device on two sliding blocks at the correct distance (see block

diagram) from the deflection pulley and screw it down with M6 x 16 Inbus-Ripp

locking bolts.

2. Test the locking function: Lock and unlock bolt (1).

The bolt must move smoothly.

Bolt lock See installation instructions Id. No. 106944

Use only toothed-belt lock with "24 V" label!

1

Remove the red actuating pin before mounting the hood, then screw in again.

After installing the toothed belt, check (click) the switching point of the indicator

switch and adjust by bending the actuator lever if necessary.

10

3.6 Installing toothed belt and toothed-belt locks

Pictured: 2-leaf

1. Calculate toothed-belt length using the formula in the block diagram.

For 2-leaf doors, two toothed belts:

• Left toothed belt (deflector)

• Right toothed belt (motor)

For 1-leaf doors, one toothed belt:

• Toothed belt (deflector)

2. Cut toothed belt to length.

3. Guide toothed belt around crown gear of the motor and deflector.

4. Insert the toothed belt between the locking device guide (2) and locking device (3).

5. Attach ends of toothed belt to the toothed-belt locks (1).

3.7 Tensioning toothed belt

1. Loosen bolts (2).

2. Pull motor (1) with mounted toothed belt (5) to the right.

3. Tighten bolts (2).

4. Loosen bolt (4).

1

3

2

Ensure that exactly 3 teeth of each end of the toothed belt grip the toothed-

belt locks.

1

2345

2 mm

F

Avoid unnecessarily high toothed-belt tension.

11

5. Push sliding block (3) toward motor (arrow). When doing so, leave a gap of

approx. 2 mm between sliding block and motor.

6. Tighten bolt (4).

7. Insert a large flat-head screwdriver into the gap between the sliding block and

motor and loosen bolts (2).

8. Press motor to the right with the screwdriver to tension the toothed belt (5)

(displacement force F at motor is approx. 300 N).

9. Tighten bolts (2) again.

3.8 Installing controller

1. Install both tensioning plates (1) to the flat sliding blocks (2) in the runner with

M6 x 8 Inbus-Ripp locking bolts.

2. Place controller (3) on the runner and push tensioning plates (1) into controller (3).

See block diagram for controller position.

– Slimdrive SL: DCU1 controller

– Slimdrive SL-FR 2M:DCU1-2M controller

3. Tighten bolts.

3.9 Installing battery

➮Position battery (1) (see block diagram) and install with M6 x 8 Inbus-Ripp locking

bolts.

1

2

3

1

Do not yet tighten the screws of the tensioning plates (1); it must be possible to move

the tensioning plates.

1

12

3.10 Installing roller carriage

1. Clean running surfaces of the runner and rollers before using the roller carriage.

2. Push the roller carriage (1) from the side into the runner in the proper position.

3.11 Installing (optional) special roller carriage

The special roller carriage prevents "tipping" with narrow door leaves.

See block diagram.

3.12 Installing stop buffers

1

2

1

The rubber buffers must point toward the centre of the runner during installation.

13

1. Push the stop buffers (1) into the existing grooves from the right and left and pre-

position them.

2. Lightly tighten the stop buffers with an Allen key (2).

3.13 Installing end piece

1. Connect the end piece to the runner with the earth connector (1).

For this purpose, align the earth connector so that one threaded rod is found in the

end piece and the other threaded rod is in the runner.

2. Tighten threaded rods.

3.14 Installing side panels

1. Insert a sliding block (2) for the side panel (1) and clamp with M6 x 12 threaded

rod.

2. Secure the side panel (1) to the end piece or to the runner with countersunk

tapping screw DIN 7982 M4.8 x 25 (3).

1

When tightening the threaded rods, the anodized layer of the end piece and

the runner must be pushed through.

1

21

3

The left side panel is always installed on the end piece.

The right side panel is installed directly to the runner.

14

3.15 Installing transformer

1. Screw two M6 x 8 Inbus-Ripp locking bolts into two flat sliding blocks.

2. Place transformer on runner and position it; tighten the two locking bolts.

3. Insert earth cable (1) of the transformer at the earth connector (2).

1

2

Do not yet tighten the screws; it should be possible to move the sliding blocks.

15

3.16 Installing hood stay cable and hood earth

1. Insert the mounting elements (1) for cords (rubber cables) at the left and right in

the front groove (3) of the hood approx. 1 cm from each edge of the runner.

2. Screw on with two pan-head tapping screws DIN 7981 (2) each.

3. Insert the mounting elements (1) for cords (rubber cable) at the left and right in the

groove approx. 2 cm from the edge of the hood.

4. Screw on with two pan-head tapping screws DIN 7981 (2) each.

5. Attach cords (rubber cables) (4) onto the installed mounting elements (1) of the

hood.

6. Knock hood earth cable (5) into the groove (3) of the hood until it is flush.

1

2

1

2

1

3

14

3

5

At opening width < 1050 mm:

Mount the mounting element on the right under the motor, see Section 3.4.

16

3.17 Connecting alarm contact at locking device (optional)

1. Remove M2.3 x 10 bolts on indicator switch (1) of the locking device.

2. Place alarm contact switch (2) on the indicator switch (1).

3. Secure both switches to the locking device with M2.3 x 18 (3) bolts and lock

washers.

4. Connect cables.

5. Shorten actuator lever of alarm contact switch.

6. Check switching points of both switches. Bend actuator levers if necessary.

3.18 Installing cable holders and hood mounting brackets

1. Install hood mounting brackets (2) and fasten to a sliding block with an M6 x 16

Inbus-Ripp locking bolt.

Distribute hood mounting brackets evenly on the runner based on the prevailing

physical conditions.

2. Determine position of cable holders (1) and insert cable holders into the runner.

The cable holders are fastened by turning them 90° to the right.

3. Lay the cable in the cable holder and secure with cable ties.

1

2

3

Switches must switch shortly before the locking position is reached.

Switching is indicated by a clicking sound.

121

No cables may be located in the running area of the toothed belt, drivers and

roller carriages.

17

3.19 Connecting transformer and controller

1. Strip three-lead cable (2), attach insulated wire-end ferrules and connect to

cable (1) at transformer (see terminal connection diagram).

2. Lay cable (2) to controller.

3. Shorten and strip cable (2) if necessary, attach insulated wire-end ferrules and

connect to cable terminals (3) of the controller.

3.20 Connecting geared motor and controller

Slimdrive SL Slimdrive SL-FR 2M

Slimdrive SL 1. Lay rotary transducer cable (1) and motor connection cable (2) to controller.

2. Push the plug into the controller.

Slimdrive SL-FR 2M 1. Lay rotary transducer cable (1), motor connection cable (2) and motor

connection cable of the second SL-FR 2M (3) motor to the controller.

2. Push the plug into the controller.

21

2

3

Pay attention to the earth connection!

12

3

1

2

18

3.21 Connecting battery and controller

➮Check whether the battery cable (1) is long enough. Attach the battery extension

cable (Id. No. 10531) to the battery cable if necessary.

1

Do not yet attach battery cable to controller!

The battery is not attached to the controller until commissioning.

When performing maintenance work, the battery must be disconnected from

the controller!

19

3.22 Connecting toothed-belt lock (optional) and controller

1. Attach cable of toothed-belt lock (Id. No. 105310) (1) to the controller (2).

2. Lay cable for toothed-belt lock, shorten if necessary, strip and attach insulated

wire-end ferrules.

3. Connect cable to toothed-belt lock (3) (see terminal connection diagram).

4. Place cover (4) on controller and lock in place. The holding strength of the cover

can be increased by slightly bending the cover.

12

1

3

4

Cables must not be pinched when mounting the cover.

20

3.23 Installing hood supports

➮Mount the hood supports (1) on the runner in the front groove with the M5 x 14

threaded rod.

Number:

• 2-leaf: 3 supports

• 1-leaf: 2 supports

3.24 Final work

1. You may need to cut out notches in the hood for the locking device (optional) (see

drawing 70484-2-0572).

2. Check position of the modules with the drawing and check tightening torques.

3. Set the locking device guide (1). The opening for the toothed belt should be set as

narrow as possible without touching the tooth.

4. Conduct an operating test in the workshop as described in Chapter 3.25.

5. Apply adhesive label:

– Information plate (enter date of manufacture)

– TÜV adhesive label

– "Ü" symbol (with SL-FR 2M)

6. Charge battery completely.

For this purpose, the drive must be connected to the mains network and switched

on for at least 15 hours.

Parts or remaining modules not installed will be used during final installation to the

building:

• Short and long driver*) for door leaf installation

• Accessories for hood earth

• Complete hood stay cable, if not already installed

• Securing bag for mounting

11

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GEZE Slimdrive SL Installation and Service Manual

GEZE Slimdrive SL Installation and Service Manual

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