ABB FSM4000 Series Operating

Operating Instruction

D184B140U02

Electromagnetic Flowmeter

FSM4000

Pos: 1 /Titelbl ätter / Copyright/BA- IA/Durchfluss/FSM 4000 @ 13\mod_1193131920109_310 1.doc @ 131425

Valid for software versions C.10 and higher

Model FSM4000-SE41F

FSM4000-SE21

FSM4000-SE21F

FSM4000-S4

Pos: 2 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830

Blinder Text

2 FSM4000 D184B140U02

Pos: 3 /Titelbl ätter / Copyright/Copy right-Seite @ 0\mod_113878 1938968_3101.doc @ 3122

Electromagnetic Flowmeter

FSM4000

Operating Instruction

D184B140U02

06.2008

Rev. A

Manufacturer:

ABB Automation Products GmbH

Dransfelder Straße 2

D-37079 Göttingen

Germany

Tel.: +49 551 905-534

Fax: +49 551 905-555

[email protected]

Subject to change without notice

This document is protected by copyright. It assists the user with the safe and efficient operation of the

device. The contents may not be copied or reproduced in whole or in excerpts without prior approval of

the copyright holder.

Pos: 4 /Inhaltsv erzeichnis/Inhalt sverzeichnis für all e Dokumente @ 0\mod_113871031089 0_3101.doc @ 3129

Contents

D184B140U02 FSM4000 3

1

Safety....................................................................................................................................................................7

1.1 General Safety Information ............................................................................................................................7

1.2 Intended use...................................................................................................................................................7

1.3 Improper use ..................................................................................................................................................8

1.4 Technical limit values .....................................................................................................................................8

1.5 Allowed Fluids ................................................................................................................................................9

1.6 Warranty provision .........................................................................................................................................9

1.7 Labels and symbols........................................................................................................................................9

1.7.1 Symbols and warnings ............................................................................................................................9

1.7.2 Name Plate / Factory Tag .....................................................................................................................10

1.8 Operator liability ...........................................................................................................................................13

1.9 Personnel qualification .................................................................................................................................13

1.10 Returning devices.........................................................................................................................................13

1.11 Disposal........................................................................................................................................................14

1.11.1 Information on WEEE directive 2002/96/EC (Waste Electrical and Electronic Equipment) .................14

1.12 Transport safety information ........................................................................................................................14

1.13 Installation safety information.......................................................................................................................14

1.14 Electrical installation safety information .......................................................................................................15

1.15 Operating safety information ........................................................................................................................15

1.16 Maintenance and inspection safety information ...........................................................................................16

2 Design and function ..........................................................................................................................................17

2.1 Measuring principle ......................................................................................................................................17

2.2 Design ..........................................................................................................................................................18

2.3 Device designs .............................................................................................................................................18

3 Transport............................................................................................................................................................19

3.1 Inspection .....................................................................................................................................................19

3.2 General information on transport .................................................................................................................19

3.3 Transport of flanged units smaller than DN 350 ..........................................................................................19

3.4 Transport of flanged units larger than DN 300 .............................................................................................19

4 Installation..........................................................................................................................................................21

4.1 General information on installation...............................................................................................................21

4.2 Supports for meter sizes larger than DN 300...............................................................................................21

4.3 Mounting the meter tube ..............................................................................................................................22

4.4 Torque information .......................................................................................................................................23

4.4.1 Flanged flowmeter model SE41F / SE21F............................................................................................23

4.4.2 Wafer flange unit model SE21W...........................................................................................................25

4.4.3 Variable Process connections model SE21 ..........................................................................................25

4.5 Information on 3A conformity .......................................................................................................................26

4.6 Installation Requirements.............................................................................................................................27

Contents

4 FSM4000 D184B140U02

4.6.1 Electrode axis........................................................................................................................................27

4.6.2 In- and outlet pipe sections ...................................................................................................................27

4.6.3 Vertical connections ..............................................................................................................................27

4.6.4 Horizontal connections..........................................................................................................................27

4.6.5 Free inlet or outlet .................................................................................................................................27

4.6.6 Strongly contaminated fluids.................................................................................................................27

4.6.7 Installation in the vicinity of pumps .......................................................................................................28

4.6.8 Installation in larger size pipelines ........................................................................................................28

4.7 Flowmeter Sizes, Pressure Ratings, Flow Range........................................................................................29

4.8 Ground..........................................................................................................................................................30

4.8.1 General information on ground connections.........................................................................................30

4.8.2 Metal pipe with fixed flanges.................................................................................................................30

4.8.3 Metal pipe with loose flanges................................................................................................................31

4.8.4 Non-metallic pipes or pipes with insulating liner ...................................................................................31

4.8.5 Flowmeter sensor in stainless steel design model SE21......................................................................32

4.8.6 Ground for devices with hard rubber lining ...........................................................................................32

4.8.7 Ground for devices with protective plates .............................................................................................32

4.8.8 Ground with conductive PTFE grounding plate ....................................................................................32

5 Electrical connection ........................................................................................................................................33

5.1 Preparing and routing the signal and magnet coil cable ..............................................................................33

5.2 Connecting the flowmeter sensor.................................................................................................................35

5.2.1 Connecting the signal and magnet coil cables......................................................................................35

5.2.2 Protection class IP 68 ...........................................................................................................................36

5.2.3 Installing the high temperature design ..................................................................................................38

5.3 Connecting the transmitter ...........................................................................................................................39

5.3.1 Supply power connection ......................................................................................................................39

5.3.2 Connecting the signal and magnet coil cables......................................................................................40

5.4 Terminal connection diagrams .....................................................................................................................41

5.5 Connection examples for peripherals (incl. HART) ......................................................................................45

6 Startup Operation ..............................................................................................................................................48

6.1 Preliminary checks prior to start-up..............................................................................................................48

6.2 Commissioning the unit................................................................................................................................50

6.2.1 Switching on supply power....................................................................................................................50

6.2.2 Device configuration..............................................................................................................................50

6.3 Easy Set-up: For uncomplicated configuration ............................................................................................52

6.4 Commissioning PROFIBUS PA units...........................................................................................................53

6.4.1 Information on voltage/current consumption.........................................................................................55

6.4.2 System integration ................................................................................................................................55

6.5 Commissioning FOUNDATION Fieldbus units.............................................................................................56

7 Parameterization................................................................................................................................................58

Contents

D184B140U02 FSM4000 5

7.1 Display options .............................................................................................................................................58

7.2 Data entry.....................................................................................................................................................59

7.3 Entering data in “short form”.........................................................................................................................61

7.4 Additional information regarding use of enhanced diagnostic functions......................................................88

7.4.1 Determining measurement values for diagnostics................................................................................88

7.4.2 Displaying the diagnostic values...........................................................................................................92

7.4.3 Readjusting the coil temperature ..........................................................................................................95

7.5 Software history............................................................................................................................................95

7.5.1 For transmitters without communication or HART protocol ..................................................................95

7.5.2 For transmitter with PROFIBUS PA communication.............................................................................96

7.5.3 For transmitter with FOUNDATION Fieldbus communication ..............................................................96

8 Messages and tests...........................................................................................................................................96

8.1 Overview of error states and alarms ............................................................................................................96

8.2 Error messages during operation and with data entry .................................................................................97

8.3 Warning messages during operation ...........................................................................................................99

9 Maintenance / Repair.......................................................................................................................................101

9.1 Flowmeter sensor.......................................................................................................................................101

9.2 Cleaning .....................................................................................................................................................101

9.3 Gaskets ......................................................................................................................................................101

9.4 Replacing the transmitter ...........................................................................................................................102

10 Spare parts list.................................................................................................................................................104

10.1 Fuses for transmitter electronics ................................................................................................................104

10.2 Spare parts for transmitter S4 ....................................................................................................................105

10.2.1 Field housing unit ................................................................................................................................105

10.3 Spare parts flowmeter sensor ....................................................................................................................106

10.3.1 Terminal box, stainless steel, DN 1 ... DN 100 ...................................................................................106

10.3.2 Terminal box, aluminum, DN 3 ... DN 1000 ........................................................................................107

11 Supplementary information: Operating S4 with an older sensor...............................................................108

12 Technical data..................................................................................................................................................111

12.1 Measuring accuracy ...................................................................................................................................111

12.1.1 Reference conditionsper EN 29104 ....................................................................................................111

12.1.2 Maximum Measurement Error.............................................................................................................111

12.2 Flowmeter sensor.......................................................................................................................................111

12.2.1 Flowmeter sensor SE41F....................................................................................................................111

12.2.2 Flowmeter sensor SE21 / SE21F........................................................................................................114

12.3 Transmitter S4............................................................................................................................................116

12.4 Dimensional drawings ................................................................................................................................117

12.4.1 Transmitter housing and mounting arrangements ..............................................................................117

13 Appendix ..........................................................................................................................................................118

13.1 Additional documents .................................................................................................................................118

Contents

6 FSM4000 D184B140U02

13.2 Permits and certifications ...........................................................................................................................118

13.3 Overview of setting parameters and technical design ...............................................................................122

14 Index .................................................................................................................................................................124

Safety

D184B140U02 FSM4000 7

Pos: 5 /Überschr iften/1/S - U/Sicher heit @ 0\mod_1129703894050_3101. doc @ 3168

1 Safety

Pos: 6.1 /Sicher heit/Allgemein/A llgemeines zur Sicherhei t @ 0\mod_1129703939516_310 1.doc @ 3260

1.1 General Safety Information

The “Safety” chapter provides an overview of the safety aspects to be observed for the

operation of the device.

The device is built based on state-of-the-art technology and is operationally safe. It was tested

and left the factory in a proper state. The requirements in the manual as well as the

documentation and certificates must be observed and followed in order to maintain this state for

the period of operation.

The general safety requirements must be complied with completely during operation of the

device. In addition to the general information, the individual chapters of the manual contain

descriptions about processes or procedural instructions with specific safety information.

Only the observance of all safety information enables the optimal protection of personnel as well

as the environment from hazards and the safe and trouble-free operation of the device.

Pos: 6.2 /Sicher heit/Durchfluss/Al lgemein/Bestimm ungsgemäße Verwendung (Durc hfluss) @ 0\mod_1129705100 084_3101.doc @ 3236

1.2 Intended use

This device is intended for the following uses:

• To transmit fluid, pulpy or pasty substances with electrical conductivity.

• To measure the flowrate of the operating volume or mass flow units (at constant pressure /

temperature), if a mass engeineering unit is selected.

Pos: 6.3 /Sicher heit/Allgemein/Zus atzpunkte zur Bestimm ungsgemäßen Verwendung @ 0\mod_112 9714633793_3101.doc @ 3242

The following items are included in the intended use:

• Read and follow the instructions in this manual.

• Observe the technical ratings; refer to the section “Technical limit values”.

• Use only allowed liquids for measurement; refer to the section “Allowed fluids”.

Pos: 6.4 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830

Safety

8 FSM4000 D184B140U02

Pos: 6.5 /Sicher heit/Durchfluss/Al lgemein/Bestimm ungswidrige Verwendung (Dur chfluss) @ 0\mod_11297058 65785_3101.doc @ 3239

1.3 Improper use

The following uses of the device are prohibited:

• Operation as a flexible adapter in piping, e.g., to compensate for pipe offsets, pipe vibrations,

pipe expansions, etc.

• Use as a climbing aid, e.g., for assembly purposes.

• Use as a support for external loads, e.g., as a support for pipes, etc.

• Material gain, e.g., by painting over the name plate or adding parts by welding / soldering.

• Material loss, e.g., by drilling the housing.

Pos: 6.6 /Sicher heit/Allgemein/H inweis zur bestimmungs widrigren Verwendung (War tung/Reparatur) @ 0\ mod_1129707002440_3101.d oc @ 3240

Repairs, alterations and enhancements or the installation of replacement parts is only

permissible as far as described in the manual. Further actions must be verified with ABB

Automation Products GmbH. Excluded from this are repairs performed by ABB-authorized

specialist shops.

Pos: 6.7 /Sicher heit/Durchfluss/Al lgemein/Technisc he Grenzwerte (Durchfl uss) @ 0\mod_1129714966562_3 101.doc @ 3251

1.4 Technical limit values

The device is designed for use exclusively within the stated values on the model plate and

within the technical limit values specified in the data sheets.

The following technical limit values must be observed:

• The permissible operating pressure (PS) in the permissible temperature (TS) may not

exceed the pressure-temperature ratings.

• The maximum operating temperature may not be exceeded.

• The permitted operating temperature may not be exceeded.

• The housing protection system must be observed.

• The flowmeter sensor may not be operated in the vicinity of powerful electromagnetic fields,

e.g., motors, pumps, transformers, etc. A minimum spacing of approx. 1 m (3.28 ft) should

be maintained. For installation on or to steel parts (e.g., steel brackets), a minimum spacing

of approx. 100 mm (3.94 inch) should be maintained (based on IEC801-2 and IECTC77B).

Pos: 6.8 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830

Safety

D184B140U02 FSM4000 9

Pos: 6.9 /Sicher heit/Allgemein/Zul ässige Messstoffe @ 0\mod_11297 15285861_3101.doc @ 3271

1.5 Allowed Fluids

When measuring fluids, the following points must be observed:

• Fluids may only be used if, based on state-of-the-art technology or the operating experience

of the user, it is assured that chemical and physical properties of the components coming

into contact with the fluids (signal electrodes, ground electrodes, liners and, possibly,

process connections, protective plates or protective flanges) are not affected during the

operating life.

• Fluids with unknown properties or abrasive fluids may only be used if the operator can

perform regular and suitable tests to ensure the safe condition of the device.

• Observe the information on the name plate.

Pos: 6.10 /Sicher heit/Allgemein/G ewährleistungsbes timmungen @ 0\mod_112970620724 6_3101.doc @ 3261

1.6 Warranty provision

A use contrary to the device’s stipulated use, disregarding of this manual, the use of under-

qualified personnel as well as unauthorized alterations excludes the manufacturer of liability

from any resulting damages. The manufacturer’s warranty expires.

Pos: 6.11 /Übersc hriften/1.1/1-spal tig/S - U/Schilder und Sy mbole @ 0\mod_112972194713 9_3101.doc @ 3204

1.7 Labels and symbols

Pos: 6.12 /Sicher heit/Allgemein/S ymbole und Signalwörter ( 2008-04-17 10:54:22) @ 0\ mod_1129716750196_3101. doc @ 3244

1.7.1 Symbols and warnings

Danger – <Serious damage to health / risk to life>

One of these symbols in conjunction with the “Danger“ warning indicates an imminent danger.

If it is not avoided, death or serious injury will result.

Warning – <Bodily injury>

The symbol in conjunction with the “Warning“ message indicates a possibly dangerous

situation. If it is not avoided, death or serious injury could result.

Caution – <Slight injuries>

The symbol in conjunction with the “Caution“ message indicates a possibly dangerous

situation. If it is not avoided, slight or minor injury can result. May also be used for property

damage warnings.

Notice – <Property damage>!

The symbol indicates a possibly damaging situation. If it is not avoided, the product or

something in its area can be damaged.

Important

The symbol indicates operator tips or especially useful information. This is not a message for a

dangerous or damaging situation.

Pos: 6.13 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830

Safety

10 FSM4000 D184B140U02

Pos: 6.14 /Übersc hriften/1.1.1/1-s paltig/Typensc hild / Fabrikschild @ 0\mod_11297 20923978_3101.doc @ 3228

1.7.2 Name Plate / Factory Tag

Pos: 6.15 /Sicher heit/Durchfluss /FSM4000/FSM4000 Schilder position @ 13\mod_119313449 3156_3101.doc @ 131499

The factory tag or name plate can be found at the following locations on the unit housing:

G00522

3

1

2

Fig. 1

1 Name plate, flowmeter sensor

2 Factory tag plate, flowmeter sensor

3 Name plate, transmitter

Pos: 6.16 /Sicher heit/Durchfluss /FSM4000/Identifik ation der Geräteausf ührung (FSM4000) @ 13\mod_119313 9084015_3101.doc @ 131524

1.7.2.1 Identifying the device design

1. Identifying the model:

The model number of the flowmeter sensor or transmitter (see nos. 1 or 2 in the description

of the name plates) can be found on the name plate. The connection diagram for the

respective model is contained in the section “Terminal connection diagrams”. Technical data,

material load curves, etc., are organized by model in the section “Technical data”.

2. Identifying the transmitter design:

The transmitter design can be identified from the name plate on the transmitter housing.

3. Identifying the software version:

The software version can be displayed when the transmitter is switched on.

Pos: 6.17 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830

Safety

D184B140U02 FSM4000 11

Pos: 6.18 /Sicher heit/Durchfluss /FSM4000/FSM4000 Typensc hild @ 13\mod_1193142572468_3 101.doc @ 131547

1.7.2.2 Name plate

Flowmeter sensor

ABB Automation Products GmbH

37070 Göttingen – Germany

Material:

Tmax:

Pmax: < 30 VA

Phase:

000221498 / X001

PFA / Hastelloy C-4

130 °C

90°

DN 10 PN 40

IP 67

URef: 0.280 V

Qmax DN:

45.0 l/min

Cs: -31.3500 % Cz: -0.5052 %

Model SE21

Order no:

G00523

2

1

3

5

7

11

13

9

4

6

8

10

12

Fig. 2

1 Model no.

2 CE mark (EC conformity)

3 Order no.

4 Measuring tube lining /

Electrode material

5 Nominal size / Nominal pressure

6 Max. fluid temperature

7 Protection class of housing

8 Max. flowrate at v = 10 m/s

9 Power consumption

10 Phase relationship between signal and

reference voltages

11 Reference voltage

12 Cs calibration factor “span”

13 Cz calibration factor "zero point"

Transmitter

ABB Automation Products GmbH

37070 Göttingen – Germany

S4

0002238521 / Y001

U/fnenn: 85-253 V AC / 50/60 Hz

<45VA

G00524

Signal converter S4

Model No.:

Order No.:

Power supply:

Pulse output / Communication:

Smax:

passive HART

Comment: do not connect to EEx Primary

2

1

3

4

5

6

7

Fig. 3

1 CE mark (EC conformity)

2 Model no.

3 Order no.

4 Power supply - Voltage range /

frequency

5 Power for transmitter and flowmeter

sensor

6 Version acc. to order with/without HART

protocol or PROFIBUS PA or

FOUNDATION Fieldbus

7 Version acc. to active (24 V pulse) or

passive (optocoupler) (active or passive can

be changed onsite)

Pos: 6.19 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830

Safety

12 FSM4000 D184B140U02

Pos: 6.20 /Sicher heit/Durchfluss /Allgemein/Fabriksc hild (Durchfluss) @ 16\ mod_1197366413218_3101. doc @ 145583

1.7.2.3 Factory Tag

The factory tag is located on the flowmeter sensor housing. If the pressure equipment is subject

to the PED (see section 3 para. 3 PED 97/23/EC), two labels are required:

Pressure equipment subject to PED

S.-Nr.: 0012345

0045

DN50/PN40

Material: 1.4571 / PTFE

Manufactured: 2002 PED: Fluid 1, Gas

ABB Automation Products GmbH

37070 Göttingen - Germany

/ Hast.C-4

1

2

3

4

5

6

G00002

Fig. 4

1 CE mark (with number of labeled

location) to confirm the device meets the

requirements of pressure equipment

directive 97/23/EC.

2 Serial number for identification of the

pressure equipment by the manufacturer.

3 Nominal size and nominal pressure rating

of pressure equipment.

4 Flange material, liner material and

electrode material (wetted parts).

5 Year of manufacture and specification of

fluid group as per the pressure

equipment directive (PED). Fluid group 1

= hazardous liquids, gaseous.

6 Manufacturer of the pressure equipment.

Pressure equipment outside the applicable range of the PED

S.-Nr.: 0012345

DN50/PN40

Material: 1.4571 / PTFE

Manufactured: 2002 PED: SEP

ABB Automation Products GmbH

37070 Göttingen - Germany

/ Hast.C-4

G00003

Fig. 5

The factory tag contains most of the specifications included on the plate described above with

the following differences:

• There is no CE mark because the pressure equipment, as per section 3 para. 3 of the PED,

is outside the applicable range of the pressure equipment directive 97/23/EC.

• The reason for the exception is specified in section 3 para. 3 of the PED. The pressure

equipment is categorized as SEP (= sound engineering practice).

Important

If the factory tag is not present, the device is not in compliance with directive 97/23/EC. The

exception applies for water, power and connected equipment accessories in accordance with

guideline 1/16 of sec. 1 para. 3.2 of the pressure equipment directive.

Pos: 6.21 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830

Safety

D184B140U02 FSM4000 13

Pos: 6.22 /Sicher heit/Allgemein/O rganisatorische Maßnahm en/Pflichten des Betr eibers @ 0\mod_11297288805 99_3101.doc @ 3246

1.8 Operator liability

Before the use of corrosive and abrasive measuring fluid, the operator must clarify the

resistance of all parts that come into contact with the fluid to be measured. ABB will gladly

support you with the selection, however, cannot accept any liability.

The operators must strictly observe the applicable national regulations in their countries with

regards to installation, function tests, repairs, and maintenance of electrical devices.

Pos: 6.23 /Sicher heit/Allgemein/O rganisatorische Maßnahm en/Qualifikati on des Personals @ 0\mod_1129728 800194_3101.doc @ 3247

1.9 Personnel qualification

The installation, commissioning and maintenance of the device may only be carried out through

trained specialist personell authorized by the plant operator. The specialist personnel must have

read and understood the manual and comply with its instructions.

Pos: 6.24 /Sicher heit/Allgemein/O rganisatorische Maßnahm en/Rücksendung von Gerät en @ 0\mod_1129730744499_310 1.doc @ 3248

1.10 Returning devices

Use the original packaging or a suitably secure packaging for returning the device for repair or

for recalibration. Include the properly filled out return form (see attachment) with the device.

According to EC guidelines for hazardous materials, the owner of hazardous waste is

responsible for its disposal or must observe the following regulations for its shipping:

All delivered devices to ABB Automation Products GmbH must be free from any hazardous

materials (acids, alkali, solvents, etc.).

Pos: 6.25 /Sicher heit/Durchfluss /FSM4000/Zusatz für Rück sendung von Geräten (FSM 4000) @ 13\mod_1193302925187_3 101.doc @ 131843

Rinse out and neutralize hazardous materials from all hollow spaces such as between meter

tube and housing. For flowmeter sensors larger than DN 300, the inspection screw (for draining

condensate fluid) at the lower point of the housing must be opened to dispose of hazardous

substances and to neutralize the coil and electrode chamber. These activities must be

confirmed in writing using the return form.

Pos: 6.26 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830

Safety

14 FSM4000 D184B140U02

Pos: 6.27 /Sicher heit/Allgemein/O rganisatorische Maßnahm en/Entsorgung @ 10\mod_11764 47410937_3101.doc @ 81544

1.11 Disposal

ABB Automation Products GmbH actively promotes environmental consciousness and has an

operational management system in accordance with DIN EN ISO 9001:2000, EN ISO

14001:2004 and OHSAS 18001. Our products and solutions should have minimum impact on

the environment and persons during manufacture, storage, transport, use and disposal.

This includes the environmentally friendly use of natural resources. Through its publications

ABB conducts an open dialog with the public.

This product/solution is manufactured from materials that can be reused by specialized

recycling companies.

1.11.1 Information on WEEE directive 2002/96/EC (Waste Electrical and Electronic Equipment)

This product/solution is not subject to the WEEE directive 2002/96/EC and relevant national

laws (e.g., ElektroG in Germany).

Dispose of the product/solution directly in a specialized recycling facility and do not use the

municipal garbage. Only privately used products may be disposed of in the municipal garbage

according to the WEEE directive 2002/96/EC. Proper disposal prevents negative effects on

people and the environment, and supports the reuse of valuable raw materials.

If it is not possible to dispose of old equipment properly, ABB Service can accept and dispose of

returns for a fee.

Pos: 6.28 /Sicher heit/Durchfluss /Allgemein/Sicher heitshinweise zum Trans port (Durchfluss) @ 0\mod_11297 31815740_3101.doc @ 3265

1.12 Transport safety information

Observe the following information:

• Depending on the device, the center of gravity may not be in the center of the equipment.

• The protective plates or dust caps mounted at the process connections of devices equipped

with PTFE/PFA may only be removed before installation.

To prevent possible leakage, make sure that the liner on the flange is not cut or damaged.

Pos: 6.29 /Übersc hriften/1.1/1-spal tig/S - U/Sicherheit shinweise zur Montage @ 0\ mod_1140166528109_3101.doc @ 3208

1.13 Installation safety information

Pos: 6.30 /Sicher heit/Durchfluss /Allgemein/Sicher heitshinweise zur Mont age (Durchfluss) @ 0\mod_11297 33378667_3101.doc @ 3270

Observe the following instructions:

• The flow direction must correspond to the direction indicated on the device, if labeled.

• Comply with the maximum torque for all flange bolts.

• Install the devices without mechanical tension (torsion, bending).

• Install flange and wafer type units with coplanar counter flanges.

• Only install devices for the intended operating conditions and with suitable seals.

• Secure the flange bolts and nuts against pipeline vibrations.

Pos: 6.31 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830

Safety

D184B140U02 FSM4000 15

Pos: 6.32 /Sicher heit/Durchfluss /Allgemein/Sicher heitshinweise zur elekt rischen Installat ion (230V) @ 17\mod_120300228 0193_3101.doc @ 157256

1.14 Electrical installation safety information

The electrical connection may only be performed by authorized specialists according to the

electrical plans.

• Comply with electrical connection information in the manual. Otherwise, the electrical

protection can be affected.

• The line for the supply power must be installed according to the relevant national and

international standards. A separate fuse must be connected upstream and in close proximity

to each unit. The fuses must be identified accordingly. The unit has a protection class of I

and overvoltage class II (IEC664).

• The power supply and the electrical circuit for the magnet coils of the flowmeter sensor are

dangerous and pose a contact risk.

• The magnet coils and signal circuit can be connected with ABB flowmeters sensor only. Use

the supplied cable D173D147U01 for the magnet coil circuit. This does not apply for older

model flowmeter primaries 10D1422, 10DI1425 (≥ DN 500). In this event, the magnet coil is

supplied via the supply power (see name plate for the flowmeter sensor). Use the supplied

signal cable D173D025U01 for the measuring signal.

• Only electrical circuits that do not pose a contact risk can be connected to the remaining

signal inputs and outputs.

• Ground the measurement system according to requirements.

Pos: 6.33 /Sicher heit/Durchfluss /FSM4000/Sicherhei tshinweise zum Betrieb ( FSM4000) @ 13\mod_119331795221 8_3101.doc @ 132396

1.15 Operating safety information

During operation with hot fluids, contact with the surface may result in burns.

Aggressive or corrosive fluids may result in damage to the parts which contact the medium. As

a result, pressurized fluids may escape prematurely.

Due to wear on the flange seal or process connection gaskets (e.g., aseptic threaded pipe

connections, Tri-Clamp, etc.), a pressurized medium may escape.

When using internal flat gaskets, these can become embrittled through CIP/SIP processes.

Pos: 6.34 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830

Safety

16 FSM4000 D184B140U02

Pos: 6.35 /Sicher heit/Durchfluss /FSM4000/Sicherhei tshinweise zur Inspekt ion und Wartung @ 17\mod_12010910 12503_3101.doc @ 153766

1.16 Maintenance and inspection safety information

Warning – Risk to persons!

When the housing cover is open, EMC and protection against contact are suspended. There

are electric circuits within the housing which pose a contact risk.

The auxiliary power must be switched off before opening the housing cover.

Warning – Risk to persons!

The inspection screw (for draining condensate fluid) for devices ≥ DN 350 can be under

pressure. The medium which spurts out can cause severe injuries.

Depressurize pipes before opening the inspection screw.

Corrective maintenance work may only be performed by trained personnel.

• Depressurize the device and adjoining lines or containers before removing the device.

• Check whether hazardous materials are used as materials to be measured before opening

the device. Residual amounts of hazardous material may still be present in the device and

could escape when the device is opened.

• As far as provided in the scope of the operational responsibility, check the following items

through a regular inspection:

− the pressure-carrying walls / lining of the pressure device

− the measurement-related function

− the leak tightness

− the wear (corrosion)

Pos: 7 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830

Design and function

D184B140U02 FSM4000 17

Pos: 8 /Überschr iften/1/A - C/Aufbau und Funk tion @ 0\mod_1129797620733_31 01.doc @ 3140

2 Design and function

Pos: 9 /Aufbau und Funk tion/Durchfluss/ FXE4000/Messprinzi p @ 0\mod_1128409359748_3101. doc @ 3288

2.1 Measuring principle

Measurements performed by the electromagnetic flowmeter are based on Faraday’s law of

induction. A voltage is generated in a conductor when it moves through a magnetic field.

This principle is applied to a conductive fluid in the measuring tube through which a magnetic

field is generated perpendicular to the flow direction (see schematic).

The voltage induced in the fluid is measured by two electrodes located diametrically opposite

each other. This signal voltage U

E

is proportional to the magnetic induction B, the electrode

spacing D and the average flow velocity v.

Considering that the magnetic induction B and the electrode spacing D are constant values, a

proportionality exists between the signal voltage U

E

and the average flow velocity v. From the

equation for calculating the volume flowrate, it follows that the signal voltage is linearly

proportional to the volume flowrate: U

E

~ q

v

.

The induced voltage is converted by the transmitter to standardized, analog and digital signals.

G00005

1

2

3

Fig. 6: Electromagnetic flowmeter schematic

1 Magnet coil

2 Measuring tube in electrode plane

3 Signal electrode

U

E

Signal voltage

B Magnetic induction

D Electrode spacing

v Average flow velocity

q

v

Volume flow

U

E

~ vDB

⋅

qv =

v

D

⋅

4

2

π

U

E

~ q

v

Pos: 10 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830

Design and function

18 FSM4000 D184B140U02

Pos: 11 /Aufbau und Funk tion/Durchfluss/ FSM4000/Aufbau @ 13\mod_11933 05650359_3101.doc @ 131868

2.2 Design

An electromagnetic flowmeter system consists of a flowmeter sensor and a transmitter. The

flowmeter sensor (model SE41F, SE21W, SE21F, SE21) is installed in the specified pipeline

while the transmitter (S4) is mounted locally or at a central location.

Pos: 12 /Übersc hriften/1.1/1-spalt ig/G - I/Geräteausführ ungen @ 0\mod_1129798599740_3 101.doc @ 3187

2.3 Device designs

Pos: 13 /Aufbau und Funk tion/Durchfluss/ FSM4000/Geräteausführ ung FSM4000 @ 13\mod_1193306 879781_3101.doc @ 13237 2

The µP transmitter is mounted at a separate location from the flowmeter sensor. Up to 50 m

cable length for a minimum conductivity of 20 µS/cm. For flowmeters with preamplifiers, the

signal length is increased to 200 m. The electrical connection between the transmitter and the

flowmeter sensor is provided by a signal cable and a magnet coil cable in the terminal box.

Fig. 7

The transmitter is available in the design:

• Field housing unit model S4

The flowmeter sensor comes with aluminum or stainless steel housing:

• Aluminum housing: Model FSM4000-SE41F

• Stainless steel housing: Model FSM4000 SE21W / SE21F / SE21

Important

Also older model flowmeters sensor can be connected to S4 transmitters. For additional

information, see chapter "6.1 Preliminary checks prior to start-up" or "11 Supplementary

information: Operating S4 with an older sensor".

Pos: 14 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830

Transport

D184B140U02 FSM4000 19

Pos: 15.1 /Übersc hriften/1/S - U/Transpor t @ 0\mod_1129815340342_310 1.doc @ 3170

3 Transport

Pos: 15.2 /Übersc hriften/1.1/1-spal tig/P - R/Prüfung v or Montage @ 0\mod_1140617479671_ 3101.doc @ 3202

3.1 Inspection

Pos: 15.3 /Transpor t/Allgemein/Pr üfung @ 0\mod_1129815371197_3 101.doc @ 3317

Check the devices for possible damage that may have occurred during transport. Damages in

transit must be recorded on the transport documents. All claims for damages must be claimed

without delay against the shipper and before the installation.

Pos: 15.4 /Transpor t/Allgemein/Al lgemeine Hinweise zum Trans port @ 0\mod_1129815828965_ 3101.doc @ 3316

3.2 General information on transport

Observe the following when transporting the device to the measurement site:

• The center of gravity may not be in the center of the device.

• The protective plates or dust caps mounted at the process connections of devices equipped

with PTFE/PFA may only be removed before installation. To prevent possible leakage, make

sure that the liner is not cut or damaged.

• Flanged units may not be lifted by the transmitter housing or terminal box.

Pos: 15.5 /Transpor t/Durchfluss/ FSM4000/Transport von Flansc hgeräten kleiner DN 350 @ 13\mod_1193319756546_310 1.doc @ 132475

3.3 Transport of flanged units smaller than DN 350

Warning – Danger of injuries due to slipping meter.

The center of gravity for the complete device may be higher than the lifting straps.

Make sure the device has not rotated or slipped unintentionally during transport. Support the

meter laterally.

For transport of flanged units smaller than DN 350 use a lifting strap. Wrap the straps around

both process connections when lifting the device. Avoid chains since these may damage the

housing.

Pos: 15.6 /Transpor t/Durchfluss/ FSM4000/Grafik zu Trans port von Flanschgeräten kl einer DN 350 @ 14\mod_119364371259 3_3101.doc @ 133763

G00587

Fig. 8: Transport of flanged units smaller than DN 350

Pos: 15.7 /Transpor t/Durchfluss/ FSM4000/Transport von Flansc hgeräten größer DN 300 @ 14\ mod_1193643895875_3101. doc @ 133787

3.4 Transport of flanged units larger than DN 300

Caution - Potential damage to parts!

Use of a forklift to transport the device can dent the housing and damage the internal magnet

coils.

Flanged units may not be lifted at the middle of the housing when transporting via forklift.

Flanged units may not be lifted by the terminal box or at the middle of the housing. Use only the

eye bolts on the device to lift and install it in the pipeline.

Pos: 15.8 /Transpor t/Durchfluss/ FSM4000/Grafik zu Trans port von Flanschgeräten gr ößer DN 300 @ 14\mod_1193644016453_31 01.doc @ 133811

Transport

20 FSM4000 D184B140U02

G00461

Fig. 9: Transport of flanged units larger than DN 300

Pos: 16 /======= Seitenumbruch ======== @ 0\mod_1126532365768_3101.doc @ 3830

Page is loading ...

ABB FSM4000 Series Operating

ABB FSM4000 Series Operating

Related papers

Other documents