ABB CoriolisMaster FCM2000 Operating

Operating Instruction

D184B111U02

Coriolis Mass Flowmeter

FCM2000

for Simultaneous Measurement

of Mass, Density and Temperature

Standard Software

D699G001U01 A.3x

2 FCM2000 D184B111U02

Product Designation

FCM2000

Operating Instruction

Part No. D184B111U02

Issue Date: 11/04

Revision: 01

Manufacturer:

ABB Automation Products GmbH

Dransfelder Str. 2

37079 Göttingen, Germany

Telephone: +49 (0) 55 19 05- 0

Telefax: +49 (0) 55 19 05- 777

We reserve the right to technical amendments.

This document is protected by copyright. Information in this document is intended only to assist the user in

the safe and effective operation of the equipment. Its contents are not to be reproduced in full or in part with-

out prior written approval from the copyright owner.

Contents

D184B111U02 FCM2000 3

1 General Safety Information, Regulated Operation ......................................................... 7

1.1 Basic Safety Information ....................................................................................................7

1.1.1 Instrument Safety Standards ............................................................................................. 7

1.1.2 Regulated Usage ............................................................................................................... 7

1.1.3 Specification Limits ............................................................................................................ 8

1.1.4 Allowable Fluids ................................................................................................................. 8

1.1.5 Safety Signs, Symbols, Name and Factory Plates and CE-Mark ........................................ 8

1.1.6 Specifications on the Factory Plate .................................................................................... 9

1.1.7 Personnel Qualifications ................................................................................................... 10

1.1.8 User Responsibilities ........................................................................................................ 10

1.1.9 Possible Dangers During Transport ................................................................................. 11

1.1.10 Possible Dangers During Installation ................................................................................ 11

1.1.11 Possible Dangers During Electrical Installation ................................................................. 11

1.1.12 Possible Dangers when Used In Ex-Areas ....................................................................... 11

1.1.13 Possible Dangers During Operation ................................................................................. 11

1.1.14 Possible Dangers During Inspection and Maintenance ..................................................... 12

1.1.15 Returns ........................................................................................................................... 12

2 Principle of Operation ................................................................................................... 13

3 Model Overview DN 1.5 to DN 150 [1/16” to 6”] .......................................................... 14

4 Flowmeter Primary: MC2: DN 20 to DN 150 [3/4” to 6”] .............................................. 15

4.1 Installation and Maintenance, Flowmeter Primary ............................................................. 15

4.1.1 Inspection ........................................................................................................................ 15

4.1.1.1 Installation Requirements/System Sizing Information ....................................................... 15

4.1.1.2 Zero Adjustment .............................................................................................................. 16

4.1.1.3 Installation Instructions .................................................................................................... 17

5 Flowmeter Primary: MS2: DN 1.5 to DN 6 [1/16” to 6”] ............................................... 20

5.1 Installation and Maintenance, Flowmeter Primary ............................................................. 20

5.1.1 Supplementary Installation Information ............................................................................. 21

5.1.2 Maintenance/Repair ........................................................................................................23

6 Converter ....................................................................................................................... 24

6.1 Installation of the Field Mount Housing ............................................................................. 24

6.1.1 Inspection ........................................................................................................................ 24

6.1.2 Installing the Converter .................................................................................................... 24

6.1.3 Installation Examples ...................................................................................................... 25

6.2 Installation of the Compact Design Converter .................................................................. 26

6.2.1 Rotating the Converter ....................................................................................................26

6.2.2 Rotating the Display ......................................................................................................... 26

6.2.3 Converter Exchange ........................................................................................................26

6.2.4 Socket for the Memory Module (External Memory Module) .............................................. 26

6.3 Programming the Converter ............................................................................................ 27

6.3.1 Data Entry ....................................................................................................................... 27

6.4 Data Entry Instructions in „Condensed Form“ .................................................................. 28

6.5 Parameter Entry ............................................................................................................... 29

6.6 Parameter Description and Function „Standard“ and „Technician“ ................................... 39

6.6.1 Programming Level .......................................................................................................... 39

6.6.2 Language ........................................................................................................................ 39

6.6.3 Submenu Operating Mode .............................................................................................. 40

6.6.3.1 Flow Direction .................................................................................................................. 40

6.6.4 Submenu Unit ................................................................................................................. 40

6.6.4.1 Mass Flow Units .............................................................................................................. 41

6.6.4.2 Volume Flow Units ........................................................................................................... 41

6.6.4.3 Density Units ................................................................................................................... 41

6.6.4.4 Mass Flow Totalizer Units ................................................................................................ 42

6.6.4.5 Volume Flow Totalizer Units .............................................................................................42

6.6.4.6 Submenu Programmable Mass Flow Units ...................................................................... 42

6.6.4.7 Submenu Programmable Volume Flow Units .................................................................. 43

6.6.5 Submenu Primary ............................................................................................................ 43

6.6.5.1 Meter Pipe ....................................................................................................................... 44

6.6.5.2 QmMax Meter Pipe .......................................................................................................

.. 44

6.6.5.3 Order Number ................................................................................................................. 44

6.6.6 Flow Range QmMax ........................................................................................................ 44

6.6.7 Damping .......................................................................................................................... 45

6.6.8 Low Flow Cutoff .............................................................................................................. 45

6.6.9 System Zero .................................................................................................................... 45

6.6.10 Submenu Alarm ............................................................................................................... 46

Contents

4 FCM2000 D184B111U02

6.6.10.1 Minimum Alarm Mass Flowrate .........................................................................................46

6.6.10.2 Maximum Alarm Mass Flowrate ........................................................................................46

6.6.10.3 Minimum Alarm Density ....................................................................................................46

6.6.10.4 Maximum Alarm Density ...................................................................................................47

6.6.10.5 Minimum Alarm Temperature ...........................................................................................47

6.6.10.6 Maximum Alarm Temperature ..........................................................................................47

6.6.11 Submenu Display .............................................................................................................47

6.6.11.1 First and Second Display Lines .........................................................................................48

6.6.11.2 First and Second Display Lines Multiplex ..........................................................................48

6.6.12 Submenu Totalizer ...........................................................................................................49

6.6.12.1 Reset All Flow Totalizers ...................................................................................................49

6.6.13 Submenu Pulse Output ....................................................................................................50

6.6.13.1 Pulse Output ....................................................................................................................50

6.6.13.2 Pulse Factor .....................................................................................................................50

6.6.13.3 Pulse Width ......................................................................................................................51

6.6.14 Submenu Current Output 1 ..............................................................................................51

6.6.14.1 Current Output Range ......................................................................................................52

6.6.14.2 Variable to be Assigned to the Output ..............................................................................52

6.6.14.3 Volume Flowrate for Current Output Value 100 % ............................................................52

6.6.14.4 Density for Current Output Value 0 % ...............................................................................53

6.6.14.5 Density for Current Output Value 100 % ...........................................................................53

6.6.14.6 Temperature for Current Output Value 0 % ......................................................................53

6.6.14.7 Temperature for Current Output Value 100 % ..................................................................54

6.6.14.8 Alarm Current High/Low ...................................................................................................54

6.6.14.9 Value of the Alarm Current at Low Alarm ..........................................................................54

6.6.14.10 Value of the Alarm Current at High Alarm .........................................................................54

6.6.15 Submenu Current Output 2 ..............................................................................................55

6.6.15.1 Variable to be Assigned to the Output ..............................................................................55

6.6.15.2 Volume Flowrate for Current Output Value 100 % ............................................................55

6.6.15.3 Density for Current Output Value 0 % ...............................................................................55

6.6.15.4 Density for Current Output Value 100 % ...........................................................................56

6.6.15.5 Temperature for Current Output Value 0 % ......................................................................56

6.6.15.6 Temperature for Current Output Value 100 % ..................................................................56

6.6.15.7 Alarm Current High / Low .................................................................................................56

6.6.15.8 Value of the Alarm Current at Low Alarm ..........................................................................57

6.6.15.9 Value of the Alarm Current at High Alarm .........................................................................57

6.6.16 Submenu Switched Contacts ...........................................................................................57

6.6.16.1 Contact input ...................................................................................................................57

6.6.16.2 Contact Output ................................................................................................................58

6.6.17 Submenu Label ................................................................................................................58

6.6.17.1 TAG Number ....................................................................................................................58

6.6.17.2 Descriptor ........................................................................................................................59

6.6.17.3 Date .................................................................................................................................59

6.6.17.4 Instrument Number ..........................................................................................................59

6.6.18 Submenu Data Link ..........................................................................................................59

6.6.18.1 Communication ................................................................................................................59

6.6.18.2 Instrument Address.......................................................................................................... 60

6.6.19 Submenu Function Test ...................................................................................................60

6.6.19.1 Function Test Pulse Output ..............................................................................................60

6.6.19.2 Function Test Current Output 1 ........................................................................................60

6.6.19.3 Function Test Current Output 2 ........................................................................................60

6.6.19.4 Function Test Contact Input .............................................................................................61

6.6.19.5 Function Test Contact Output ..........................................................................................61

6.6.20 Submenu Simulation ........................................................................................................61

6.6.20.1 Function Test HART-Transmitter ......................................................................................63

6.6.20.2 Function Test HART-Command .......................................................................................63

6.6.20.3 Function Test Memory Module .........................................................................................63

6.6.21 Submenu Status ..............................................................................................................63

6.6.21.1 Error Register ...................................................................................................................64

6.6.21.2 Warning Register ..............................................................................................................64

6.6.21.3 Number of Power Interruptions ........................................................................................65

6.6.21.4 Status Reset ....................................................................................................................65

6.6.22 Software Version ..............................................................................................................65

6.7 Software History ...............................................................................................................66

7 Installation and Interconnections, Flowmeter Primaries and Converters ...................67

7.1 Interconnection Examples for Peripherals .........................................................................68

7.1.1 Standard – Ex-Free Area ..................................................................................................68

7.1.2 Ex-Protection Area .......................................................................................................

....69

7.2 Electrical Interconnections ................................................................................................70

7.2.1 Safety Specifications for the In-/Outputs ..........................................................................74

7.2.2 Ambient Temperature Ranges ..........................................................................................75

Contents

D184B111U02 FCM2000 5

7.3 Electrical Connection Area Compact Design ...................................................................76

7.4 Standard HART®-Protocol ...............................................................................................77

7.5 Assembly of the Signal Cable ...........................................................................................78

7.6 Pulse Output, Change Active/Passive .............................................................................79

8 Start-Up ..........................................................................................................................80

8.1 General Information ..........................................................................................................80

8.2 Information for Safe Operation – ATEX .............................................................................81

8.2.1 Inspection ........................................................................................................................81

8.2.2 Output Circuits .................................................................................................................81

8.2.3 NAMUR-Contact ..............................................................................................................81

8.3 Information for Safe Operation – FM .................................................................................83

8.3.1 Inspection ........................................................................................................................83

8.3.2 Classes per FM ................................................................................................................83

9 Alarm Overview, Warning and Error Messages ............................................................84

9.1 Alarm Overview ................................................................................................................84

9.2 Description of the Warnings ............................................................................................85

9.3 Description of the Error Messages ....................................................................................86

10 Replaceable Parts List ...................................................................................................88

11 Certificates .....................................................................................................................90

11.1 EU-Certificate of Compliance ..........................................................................................90

11.2 EU-Type Examination Certificate .....................................................................................92

11.3 PED-Certificate of Compliance ......................................................................................100

11.4 EHEDG-Certificate .........................................................................................................101

12 Overview - Parameter Settings and Flowmeter Design Options FCM2000 ..............102

Contents

6 FCM2000 D184B111U02

1 General Safety Information, Regulated Operation

D184B111U02 FCM2000 7

1 General Safety Information, Regulated Operation

1.1 Basic Safety Information

1.1.1 Instrument Safety Standards

• This instrument satisfies the safety requirements defined in the Pressure Equipment Directive and is

designed using the latest state of the art technology. It was tested at the factory, based on the safety

requirements, and shipped in proper working order. In order to maintain this condition over the

expected life of the instrument the requirements described in this Operating Instruction must be

observed.

• Please observe the special information for starting-up the instrument for the explosion protected

design. It may be found in Chapter 7 of this Operating Instruction.

• The instrument satisfies the EMC-Requirements per EN61326 / NAMUR NE21 and the Low Voltage

Directive .

• A housing option for the Coriolis Mass Flowmeter with protection against fluid exiting the housing is

available for meter sizes up to DN100 [4”] and a maximum operating pressure in the flowmeter primary

of PS = 40 bar (for a burst pressure of the housing of PS > 60 bar). This protective design does not fall

within the applicability range of the Pressure Equipment Directive.

• When a supply power outage occurs the instrument parameters are stored in a FRAM (including the lat-

est totalizer value). When the supply power is restored, the instrument is immediately operational.

1.1.2 Regulated Usage

This instrument is designed to

• convey liquids and gases (including unstable gases)

• meter the mass flow of the fluid directly

• meter the volume flow (indirectly from the mass flow and the density) of the fluid

• measure the fluid density

• measure the fluid temperature

Included in the Regulated Usage requirements are:

• installations compatible with the specified limits

• observing and following the information relative to allowable fluids

• observing and following the information in the Operating Instruction

• observing and following the information in the accompanying documents (Data Sheet, Diagrams,

Dimension Drawings)

The following uses of the instrument are prohibited:

• installation as an elastic compensation piece in a pipeline, e.g. for compensating pipeline misalignment,

pipeline vibrations, pipeline expansions, etc.,

• use as a step ladder, e.g. for assembly purposes,

• use as a support for external loads, e.g. as a support for pipelines etc.,

• removing material by drilling into the housing or by adding materials such as paint (covering the Name

or Factory Plates), welding or soldering.

• repairs, modifications and additions and the use of replacement parts are only permitted as described in

this Operating Instruction. Excepted are repairs carried out by ABB authorized facilities. Additional tasks

must be approved by ABB. We accept no liability for unauthorized tasks.

The operation, service and maintenance requirements in this Operating Instruction must be observed. The

manufacturer assumes no responsibility for damage resulting from improper or prohibited use.

1 General Safety Information, Regulated Operation

8 FCM2000 D184B111U02

1.1.3 Specification Limits

The instrument is designed exclusively for use within the specifications listed on the Name Plate and in the

Operating Instruction. The following limits must be observed:

• The allowable pressure (PS) and the allowable temperature (TS) for the fluid may be found in the

supplementary documentation. The specifications on the Factory Plate / Name Plate are to be

observed.

• The specified maximum and minimum operating temperature limits may not be exceeded.

• The specified allowable ambient temperature limits may not be exceeded.

• The housing Protection Class is IP 67 per EN60529

1.1.4 Allowable Fluids

• Only such fluids may be metered for which assurance is available, either from technical information or

operational experience of the user, that the chemical and physical properties of the fluid wetted parts in

the flowmeter (process connections, meter pipe) will not be adversely affected during the expected life

of the flowmeter.

• Fluids with unknown characteristics may only be metered if the user performs periodic inspections to

assure that the safety parameters of the flowmeter have not been compromised.

1.1.5 Safety Signs, Symbols, Name and Factory Plates and CE-Mark

All safety signs, symbols and the Name and Factory Plates are to maintained in a readable con-

dition and replaced if damaged or lost. Observe the following general information:

Warning! Information indicating a risk or dangerous situation which could result in

serious injury or even death to personnel.

Caution! Information indicating a dangerous situation which if not corrected could

result in injury to personnel or damage to property.

Information! The symbol Information („Important“) indicates user tips or other important

information which, if ignored, may result in a loss of comfort or influence the

function of the instrument. (Not an indication of a dangerous/harmful situa-

tion!)

Example: „Complete C-Routines for this may be found on the Support-

Disc.“

Ex-Protection This symbol defines an instrument with Ex-Protection. When used in Ex-Ar-

eas the applicable specifications in the Chapter „Ex-Protection" must be ob-

served.

CE-Mark The CE-Mark symbolizes the compliance of the instrument with the follow-

ing guidelines and the fulfillment of the their basic safety requirements, while

the additional code number provide information relative to the Certifying

Facility for the Quality Assurance System and the corresponding guideline/

directive:

– compliance with the EMC-Guideline 89/336/EWG

– compliance with the Low Voltage Guideline 73/23/EWG

– compliance with the Pressure Equipment Directive (

PED/DGRL) 97/23/EG

A CE-Mark is not present on the Name Plate for pressure equipment if:

– the max. allowable pressure (PS) is less than 0.5 bar.

– a minimal pressure risk exists (meter sizes ≤ DN 25 [1“]), then

certification procedures are not required.

– the instruments are used as water meters in the Water/Waste Water

sectors. Affects flowmeter sizes >DN 600 [24”].

STOP

!

1 General Safety Information, Regulated Operation

D184B111U02 FCM2000 9

1.1.6 Specifications on the Factory Plate

The Factory Plate is mounted on the flowmeter primary. There are two different Factory Plates with differing

CE-Marks which are a function of the size of the pressure equipment (> DN 25[1”] or ≤ DN 25[1”]) (see also

Art.3 Par. 3 PED/DGRL 97/23/EG):

a) Pressure Equipment for Sizes > DN 25 [1”]

b) Pressure Equipment for Sizes ≤ DN 25 [1”]

c) Type Plate Converter Standard

The Factory Plate includes the following specifications:

• CE-Mark (with the Identification Number of the certify-

ing agency) to certify compliance of the instrument

(pressure equipment) with the requirements in PED/

DGRL.

• Serial number for identification of the pressure equip-

ment assigned by the manufacturer.

• Meter size and pressure rating of the equipment

• Material used to manufacture the pressure equipment

and gasket material (fluid wetted).

• Year of manufacture and specification of the applica-

ble fluid group per PED (Pressure Equipment Direc-

tive/DGRL) Fluid Group 1 = hazardous fluids, liquid,

gas (including unstable gases)

• Pressure equipment manufacturer’s name

This Factory Plate contains most of the specifications in-

cluded on the plate described above a) with the following

differences:

• There is no CE-Mark on the pressure equipment per

Art. 3 Par. 3 of PED/DGRL.

• The the reason for the exception is described in Art. 3

Par. 3 of PED/DGRL. The pressure equipment is cate-

gorized as SEP (= Sound Engineering Practice).

•Order Number

• Complete Model Number

• Supply voltage

•Maximum power

• Meter size and Protection Class

• Process connections and pressure rating

• Meter pipe material

• Calibration factor

• Calibration accuracy

• Max. flowrate

• Allowable fluid temperature

ABB

S.-Nr.: 0012345

0045

DN 50 / PN 40

Material: 1.4571

Manufactured: 2002 PED: Fluid 1, Gas

ABB Automation Products GmbH

37070 Göttingen - Germany

ABB

S.-Nr.: 0012345

DN 25 / PN 40

Material: 1.4571

Manufactured: 2002 PED: SEP

ABB Automation Products GmbH

37070 Göttingen - Germany

!

i

ABB Automation Products GmbH

37070 Göttingen – Germany

FCM2000 MC23

Order-no.:

Model-no.:

U/f nom:

Pmax:

Diameter:

000351160 / X001

MC23A11E25F11AG_AB1G

115–230V 50/60Hz

10 VA

DN 20 / IP67

Fitting:

Material:

K:

Kal.:

Qmax DN:

DN 25 / PN 40

1.4571

40,375

V: +/-0,4% D: +/- 5g/l

100 kg/min

Tmed:

-50°C…+180°C

1 General Safety Information, Regulated Operation

10 FCM2000 D184B111U02

d) Type Plate Converter with ATEX-Approval

d) Type Plate Converter with FM-Approval

1.1.7 Personnel Qualifications

The electrical installation, start-up and maintenance of the instrument should only be performed by trained

personnel who have been authorized to perform these tasks by the system operator. This personnel must

have read and understood this Operating Instruction and follow its instructions.

1.1.8 User Responsibilities

• Prior to use for metering corrosive or abrasive fluids, the user must consider the resistance of the fluid

wetted parts. ABB will gladly provide assistance in their selection, however cannot not accept any liabil-

ity for their selection.

• Observe the National Codes in your country relative to the installation, functional tests, repair and main-

tenance of electrical equipment.

• ATEX-Approval

• ATEX-Temperature Classes

•Order Number

• Complete Model Number

• Supply voltage and maximum power

• Meter size and Protection Class

• Ambient temperature

• Process connections and pressure rating

• Meter pipe material and calibration factor

• Calibration accuracy

• Maximum flowrate and TAG-Number

• FM-Approvals

•Order Number

• Complete Model Number

• Meter Size

•Protection Class

• Ambient temperature

• Supply voltage and maximum power

• Process connections and pressure rating

• Meter pipe material and calibration factor

• Calibration accuracy

• Maximum flowrate and TAG-Number

!

i

ABB Automation Products GmbH

37070 Göttingen – Germany

FCM2000 MC27

0032

Order no.:

Model-no.:

U/f nom:

Tamb:

Size:

000349252 / X004

MC27B11H65F11CE_AB0K

24V ac/dc Smax: <12VA

-20°C…+60°C

“H” (DN50) / IP67

Fitting:

Material: K:

Kal.:

Qmax DN:

DN 65 / PN 40

1.4571

72,753

F: +/-0,15% D: +/- 5g/l

920 kg/min

TÜV 99 ATEX1443 X

II 2D T115°C…Tmed IP67

II 2G EEx emd [ib] IIC T6

Tmed = 150°C bei Tamb = 40°C

Tmed = 140°C bei Tamb = 50°C

Tmed = 80°C bei Tamb = 60°C

Electrical data, ignition class of output circuits and

temperature classes, see EC-Type Examination Certificate.

TAG-Nr.: FT–402

X

~

–

!

i

ABB Automation Products GmbH

37070 Göttingen – Germany

FCM2000 MC27C

Order no.:

Model no.:

Size:

Type:

Tamb:

U/fnom:

seal all condults within 18 inches

000342641 / X002

MC27C11H50P11IE_AB1G

“H” (DN50)

4X, IP67

-20°C…+60°C

115–230V~ / 50–60Hz Pmax: <25VA

Fitting:

Mat.:

Kal.:

QmaxDN:

DN 50 / 150 lb

1.4571

F/R: +/-0.15%

920 kg/min

Class I, Div 1, Groups B, C, D;

Class II, II, Div 1, Groups E, F, G;

Class I, II, Div 2, Groups A, B, C, D, F, G

Class II, Div 1, 2

Class I, Zone 1, Group IIB,

Class I, Zone 2, Group IIB

XP-IS:

DIP:

NI:

K: 91.003

D: +/- 5g/l

TAG-no.: PX–136

APPROVED

FM

1 General Safety Information, Regulated Operation

D184B111U02 FCM2000 11

1.1.9 Possible Dangers During Transport

Note during transport of the instrument to the installation site (especially for instruments over 50 kg):

• that the center of gravity may be off-center.

• possible obstacles into which the instrument may bump and

• protective transport items (e.g. seal plugs in openings).

1.1.10 Possible Dangers During Installation

Before installing assure that:

• the flow direction agrees with the direction indicator.

• the instrument is installed in a stress free manner (parallel axisymmetric mating flanges) and that gas-

kets suitable for the operating conditions are used.

• the required lengths of the up- and downstream straight sections are maintained.

• the pipeline up- and downstream from the flowmeter is supported.

1.1.11 Possible Dangers During Electrical Installation

• The electrical connections may only be made by qualified personnel in accordance with the electrical

Interconnection Diagrams.

• It is important to observe the information regarding the electrical connections in the Operating Instruc-

tion, otherwise the electrical Protection Class may be compromised.

• Ground the flowmeter system.

• The connections for the supply voltage must be in compliance with the applicable National and Interna-

tional Standards. A separate fuse is to be installed for each instrument, which should be located near

the instrument and appropriately identified. The Protection Class of the instrument is IP 67.

The Overvoltage Category is II (IEC664).

1.1.12 Possible Dangers when Used In Ex-Areas

Special requirements apply in Ex-Areas for the supply power, in- and output signals and the grounds. Ob-

serve the special specifications in the Chapter "Ex-Protection" in this Operating Instruction.

1.1.13 Possible Dangers During Operation

• Operation with abrasive fluids and/or cavitation can cause damage to the pressure containing parts.

• When metering hot fluids, touching the flowmeter surface could cause burns.

• Aggressive fluids can cause corrosion and/or abrasion. The pressurized fluid could prematurely leak

from the flowmeter.

STOP

Warning!

When the housing cover is removed, the EMC and personnel contact protection are voided and an electric

shock hazard exists.

Turn off supply power before opening the housing cover.

1 General Safety Information, Regulated Operation

12 FCM2000 D184B111U02

1.1.14 Possible Dangers During Inspection and Maintenance

• Prior to working on the instrument (opening, removal) assure that the instrument and the adjacent pipe-

line and reservoirs are depressurized.

• Turn off supply power before opening the housing cover.

• Before removing the instrument ascertain whether hazardous material had been present in the flowme-

ter. Hazardous residues may still be present in the flowmeter and escape when it is opened.

• If pipeline vibrations are present, it is recommended that the flange bolts and nuts be secured to prevent

loosening.

• Within the framework of operator responsibilities, perform a regular periodic inspection to check:

– flowmeter operation

– seal integrity

– wear (corrosion, abrasion, cavitation)

1.1.15 Returns

If it becomes necessary to return the instrument for repair or recalibration to the ABB factory in Göttingen,

Germany, use the original packaging material or suitable protective packaging. Please indicate the reason

for the return.

STOP

Warning!

Never loosen the mounting screws in the base or the

seal screws in the flowmeter primary. Fluid under

pressure could escape and cause serious injury.

Depressurize the pipeline before opening the flowmeter.

Seal screws

Mounting screw

Base

!

Attention!

Never loosen the mounting screws in the base. Never remove the converter from the base. This could de-

stroy the instrument. If problems exist, contact ABB-Service

Information! In Accordance with EU Hazardous Materials Guidelines

The owner of special wastes is responsible for its decontamination and must observe the following regula-

tions when shipping it:

• All flowmeter primaries and/or flowmeter converters which are returned to ABB Automation Products

for repair are to be free of any hazardous materials (acids, bases, solvents, etc.). Any hazardous mate-

rial in the cavities, e.g. between the meter pipe and the housing, is to be flushed and neutralized. Writ-

ten confirmation that these measures have been carried out should accompany the returns.

• If the user cannot completely remove the hazardous materials, then appropriate documents should

accompany the shipment acknowledging this condition. Any costs incurred by ABB to remove and

decontaminate the hazardous materials during the repair will be billed to the owner of the instrument.

Information!

This Operating Instruction contains instructions for the start-up and testing of the flowmeter as well specifi-

cations for the instrument designs. The manufacturer reserves the right to make hardware and/or software

changes which represent technological advances. Information about updates and possible expansions may

be obtained from the ABB factory in Göttingen, Germany or from your ABB Sales Office.

2 Principle of Operation

D184B111U02 FCM2000 13

2 Principle of Operation

The ABB Automation Products Mass Flowmeter operation is based on the Coriolis principle. The FCM2000

construction uses the classical parallel meter pipes and is characterized, in particular, by a space saving and

rugged design, a wide flowmeter size spectrum at an advantageous price to the customer.

When a mass flows through a vibrating pipe, Coriolis forces are generated which bend and twist the pipe.

These very small pipe deformations are measured by optimally mounted sensors and electronically evaluat-

ed. Because the measured phase shift of the sensor signals is proportional to the mass flowrate, the Coriolis

Mass Flowmeter measures the mass flowrate in the flowmeter directly. The metering principle is independent

of the density, temperature, viscosity, pressure and conductivity of the fluid.

The meter tubes always vibrate at resonance. This resonant frequency, at the operating conditions, is a func-

tion of the meter tube geometry, the characteristics of the flowmeter materials and the mass of the fluid in

the meter tube, which is also vibrating. It provides an accurate measure of the density of the fluid being me-

tered.

An integrated temperature sensor measures the fluid temperature and is utilized for corrections to temper-

ature dependent instrument parameters. Summarizing, it is possible to simultaneously measure the mass

flowrate, fluid density and temperature with the Coriolis Mass Flowmeter. Other measurement values can be

derived from these values, e.g. volume flowrate or concentration.

Fig. 1: FCM2000 Parallel Pipe Construction

Fig. 2: Simplified Representation of the Coriolis Forces

Movement of the

pipes inward,

no flowrate

Direction of the

Coriolis force with

flowrate when the

tubes are moving

outward

Direction of the

Coriolis force with

flowrate when the

tubes are moving

inward

= -2m

= Coriolis force

F

c

ω v⋅()

F

c

= Angular velocity

= Velocity of the mass

m = Mass

ω

v

F

c

F

c

F

c

F

c

F

c

F

c

F

c

F

c

Movement of the

pipes outward,

no flowrate

3 Model Overview DN 1.5 to DN 150 [1/16” to 6”]

14 FCM2000 D184B111U02

3 Model Overview DN 1.5 to DN 150 [1/16” to 6”]

The Coriolis-Mass-Flowmeter-System FCM2000 consists of the following components:

• Flowmeter primary MC2

• Flowmeter primary MS2

• Converter ME2

In the compact design the converter is mounted directly on the flowmeter primary. The converter for the remote design is mounted at

a distance from the flowmeter primary.

Ex-Free Area

Flowmeter Prim.: MC21 (A/T)

Converter: ME21 (A/T)

Converter: ME21T

Flowmeter Primary: MC26B Flowmeter Primary: MC21O

Converter: ME21O

Converter: ME21T Converter: ME21O Flowmeter Primary: MC26C

Compact Design:

MC23 (A/T)

Compact Design: MC27B Compact Design: MC23O Compact Design: MC27C

Flowmeter Primary: MS2

Converter: ME21 (A/T)

Fig. 3: FCM2000 Overview

Atex

Zone 1

FM

Class 1,

Div 2

APPROVED

FM

APPROVED

FM

Class 1,

Div 1

DN 20 to DN 150 [3/4” to 6”]

DN 1.5 to DN 6 [1/16” to 6”]

4 Flowmeter Primary: MC2: DN 20 to DN 150 [3/4” to 6”]

D184B111U02 FCM2000 15

4 Flowmeter Primary: MC2: DN 20 to DN 150 [3/4” to 6”]

4.1 Installation and Maintenance, Flowmeter Primary

4.1.1 Inspection

Before installing the flowmeter primary, check for physical damage due to possible improper handling during

shipment. All claims for damage are to be made promptly to the shipper.

4.1.1.1 Installation Requirements/System Sizing Information

The FCM2000 is suitable for both in- and outdoor installations. The standard instrument meets the require-

ments of Protection Class IP 67. The primary is bidirectional and can be installed in any orientation. It is im-

portant to assure that the meter pipes are always completely filled with fluid. The corrosion resistance of the

fluid wetted materials must be evaluated.

The following points are to be considered during installation:

The preferred flow direction is indicated by the arrow on the flowmeter primary. Flow in this direction will be

indicated as positive (a forward/reverse flow calibration is available as on option).

Installation Orientation

• The FCM2000 operates in any orientation. The optimal installation orientation is vertical with the flow

upwards.

Supports

• In order to support the weight of the flowmeter primary and to assure reliable measurements when

adverse external effects exist (e.g. vibrations), the primary should be installed in rigid pipelines. Two sup-

ports or hangers should be installed symmetrically and stress free in close proximity to the in- and outlet

process connections.

Shut Off Devices

• To conduct a system zero adjustment, shut off devices are required in the pipeline.

- in horizontal installations at the outlet

- in vertical installations at the inlet

• When possible, shut off devices should be installed both up- and downstream from the flowmeter pri-

mary.

Inlet Straight Sections

• The FCM2000 does not require any flow conditioning inlet straight sections. Care should be exercised

to assure that any valves, gates, sight glasses etc. do not cavitate and are not set into vibration by the

flowmeter primary.

System Design Information

• The presence of gas bubbles in the fluid can result in erroneous measurements, particularly in the den-

sity measurement. Therefore the flowmeter primary should not be installed at the highest point in the

system. Advantageous are installations in low pipeline sections, e.g. at the bottom of a U-section in the

pipeline (invert).

• Long drop lines downstream from the flowmeter primary should be avoided to prevent the meter tube

from draining.

• The connection pipelines should be of a suitable length and should not have any appreciable axial dis-

placement so that the flowmeter primary can be installed in a stress free manner.

• The flowmeter primary should not come in contact with any other objects. Attachments to the housing

are not permissible.

• When the cross-section of the connecting pipeline is larger than the flowmeter primary size, suitable

standard reducers should be installed.

4 Flowmeter Primary: MC2: DN 20 to DN 150 [3/4” to 6”]

16 FCM2000 D184B111U02

• If strong vibrations exist in the pipeline, they should be damped using elastic pipeline elements. The

damping devices must be installed beyond the supported flowmeter section and outside of the section

between the shut off devices. The direct connection of flexible elements to the flowmeter primary should

be avoided.

• Cavitation should be avoided, because the vibration of the meter pipes could be affected. Cavitation

can be eliminated by increasing the system pressure.

• Care should be exercised to assure that any dissolved gases, which may be present in many liquids, do

not outgas.

The back pressure at the outlet should be at least 0.2 bar.

• Assure that operation below the vapor pressure cannot occur when a vacuum exists in the meter tube.

• The flowmeter primary should not be installed in the vicinity of strong electromagnetic fields, e.g. near

motors, pumps, transformers etc.

• When operating more than one meter in one or multiple interconnected pipelines, the flowmeter prima-

ries should be spaced distant from each other or the pipelines should be decoupled to prevent cross

talk.

• The instrument should be protected from direct sunlight.

If the density is to be measured to the highest precision with the FCM2000 (expanded density calibration

±0.001 kg/l), the flowmeter primary should be insulated (see Fig. 38 on Page 82).

4.1.1.2 Zero Adjustment

In order to adjust the zero under operating conditions it must be possible to reduce the flowrate „ZERO“

while the meter tube remains completely filled. A bypass line is optimal when the process cannot be shut

down. It is important for accurate measurements that during the zero adjustment there are no gas bubbles

in the flowmeter primary. It is also important that the pressure and temperature in the meter tube be the same

as those which exists during operation.

Fig. 4: Vibrations

4 Flowmeter Primary: MC2: DN 20 to DN 150 [3/4” to 6”]

D184B111U02 FCM2000 17

4.1.1.3 Installation Instructions

Vertical Installations

The optimal installation orientation is a vertical installation with an upward flow as shown in Fig. 6. This has

the advantage that any solids contained in the fluid will settle downward and any gas bubbles will move up-

ward out of the meter tube when the flowrate is zero. Additionally, it is easy to drain the meter tube. Deposits

can thereby be avoided.

Fig. 5: Zero Adjustment

Fig. 6: Vertical Installation, Self Draining (flow upwards)

A

B

4 Flowmeter Primary: MC2: DN 20 to DN 150 [3/4” to 6”]

18 FCM2000 D184B111U02

Horizontal Installations

Installation in a Drop Line

The installation recommendation shown in Fig. 8 is only permissible if a pipeline reduction or orifice with a

smaller cross-section can be installed to prevent the flowmeter primary from partially draining during the

measurements.

Fig. 7: Horizontal Installation

Fig. 8: Installation in a Drop Line

Supply reservoir

Flowmeter primary

Orifice, pipe constriction

Valve

Product reservoir

4 Flowmeter Primary: MC2: DN 20 to DN 150 [3/4” to 6”]

D184B111U02 FCM2000 19

Horizontal Installations, Self Draining

Difficult Installation Conditions

The accumulation of air or gas bubbles in the meter pipe can lead to increased inaccuracies. Some difficult

installations are shown in Fig. 10.

Installations at the highest point in the pipeline (Figure A) can result in the formation of air pockets which can

lead to appreciable inaccuracies. Another difficult installation condition is immediately upstream of a free dis-

charge (Figure B) in a drop line.

Fig. 9: Horizontal Installation Self Draining, α = 2 − 4°

Fig. 10: Difficult Installation Conditions

α

A

B

5 Flowmeter Primary: MS2: DN 1.5 to DN 6 [1/16” to 6”]

20 FCM2000 D184B111U02

5 Flowmeter Primary: MS2: DN 1.5 to DN 6 [1/16” to 6”]

5.1 Installation and Maintenance, Flowmeter Primary

The transport protection screws are installed at the factory in order to prevent damage during shipment. The

converter is a sensitive instrument and must therefore be handled with care.

Pressure Reduction Valve

The pressure values are approximations. An exact specification of the absolute value at which a rupture or

leak occurs is not possible. For operating pressures/fluids, which could possibly cause a meter pipe rupture

with resultant personnel injury, property damage, etc. special protective measures for the sensor installation

are recommended (special arrangements, protection covers, pressure relief valves etc.).

The sensor housing incorporates a 1/8“-nipple. When the nipple is removed, a pressure relief valve can be

installed to automatically block the flow to the sensor in the event of a leak. Installation information may be

found in the Section „Installation of a Pressure Relief Valve“.

!

Attention!

The max. operating pressure for meter sizes DN 3 [1/10”] and DN 6 [1/4”] is 50 bar.

For meter size DN 1.5 [1/16”] the max. pressure is 70 bar.

!

Attention!

Before start-up, both transport protection screws must be removed and replaced by the nipples included

with the shipment as shown in the figure. Before removing the transport protection screws observe the fol-

lowing:

Under no circumstances may humidity, liquids or foreign objects enter the flowmeter primary housing be-

cause the measurement accuracy could be adversely affected.

Fig. 11: Transport protection

A

AA

1

2

1

2

1. Transport protection screw

2. Nipple and gasket

Important!

Before removing the nipple from the sensor housing the following must be considered:

Under no circumstances may humidity, liquids or foreign objects enter the flowmeter primary housing be-

cause the measurement accuracy could be adversely affected. This type of problem can be avoided by ob-

serving the following instruction:

1. To acclimate the sensor it should be placed in a dry, clean area until it has reached an ambient temper-

ature of approx. 20 °C.

2. Care should be exercised when removing the nipple and installing the pressure relief valve.

3. Assure that the pressure relief valve is correctly installed and properly tightened, so the gasket is seated

correctly. Whenever it is removed the gaskets should be replaced.

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ABB CoriolisMaster FCM2000 Operating

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