DutchWest Sequoia 2160 Homeowner's Installation And Operating Manual

Category
Stoves
Type
Homeowner's Installation And Operating Manual
1409
Sequoia cover
3/21/03 djt
SAFETY NOTICE
If this Sequoia is not properly installed, operated, and maintained, a house re may re-
sult. For safety, follow all installation, operation and maintenance directions. Contact lo-
cal building ofcials about restrictions and installation inspection requirements in your
area.
DO NOT DISCARD THIS MANUAL: Retain for future use
Sequoia
Model 2160
2001049 4/12 Rev. 7
Homeowner’s Installation and Operating Manual
R
2
Dutchwest
®
Sequoia
2001049
This manual describes the installation and operation of the Sequoia Model 2160 catalytic-equipped wood heater. This heater meets the U.S. Envi-
ronmental Protection Agency’s emission limits for wood heaters sold after July 1, 1990. Under specic test conditions this heater has been shown
to deliver heat at a rate ranging from 10,400 to 31,700 Btu’s/Hr. A Sequoia equipped with an 8” (200mm) ue collar also burns coal. Coal-burning in
the Sequoia is not allowed with the 6” (150mm) ue collar. In addition, the catalytic combustor must be removed before burning coal. In addition to
directions on installation and operation, this manual includes directions on maintenance and assembly.
We recommend that you hire a professional solid fuel stove installer to install your stove, or to advise you on the installation should you attempt to
install it yourself.
The Sequoia has been tested and is listed by Warnock Hersey of Middleton, Wisconsin. The test standards for the Sequoia equipped with a 8” (200
mm) ue collar are ANSI/UL 1482 and ANSI/UL 737 for the United States and CAN/CSA-B366.2 for Canada. The Sequoia equipped with a 6” (150
mm) ue collar is not tested to ANSI/UL 737 and should not be used in conjunction with replace screen. The Sequoia is not listed for installation in
mobile homes.
Proposition 65 Warning: Fuels used in gas, woodburn-
ing or oil red appliances, and the products of combus-
tion of such fuels, contain chemicals known to the State
of California to cause cancer, birth defects and other
reproductive harm.
California Health & Safety Code Sec. 25249.6
Specications .................................................3
Installation ......................................................4
Assembly ......................................................15
Operation ......................................................16
Maintenance .................................................21
Warranty .......................................................32
Table of Contents
Accessories
#1060 Rear Heat Shield
#1077 Bottom Heat Shield
#9973 Fan Kit
Welcome
Congratulations on your choice of a Dutchwest Sequoia. With this purchase, you have made a commitment to make the
hearth a place of warmth, beauty and comfort in your home. At MHSC, we share that joy and appreciation for the hearth,
and we show it in all our cast iron stoves and replaces.
As you become acquainted with your new stove or replace, you will nd that its visual appearance is matched by its
functionality, due to cast iron’s unique ability to absorb and radiate heat.
Also, Dutchwest products are among the cleanest-burning wood stoves and replaces available today. And as an owner
of a Dutchwest stove or replace, you are making a strong statement for pollution-free energy. But clean burning depends
on both the manufacturer and the operator. Please read this manual carefully to understand how to operate your stove
or replace properly.
At MHSC, we are equally committed to your satisfaction as a customer. That is why we maintain an exclusive network of
the nest dealers in the industry. These dealers are chosen for their expertise and dedication to customer service. They
are factory-trained to know the most minute detail of every Dutchwest product. Feel free to contact your local Authorized
Dutchwest Dealer anytime you have a particular question about your stove or its performance.
Be assured that your cast iron Dutchwest stove or replace has been made with the utmost care and will provide you
with many years of service.
This manual contains valuable instructions on the installation and operation of your Dutchwest stove or replace. It also
contains useful information on maintenance and assembly of this product. We urge you to read the manual thoroughly
and to keep this manual as a reference.
Sincerely,
All of us at Dutchwest
3
Dutchwest
®
Sequoia
2001049
Specications
Fig. 1 Sequoia specications.
Sequoia, Model 2160
Range of heat output ......... 10,400 to 31,700 Btu’s/hr.***
Maximum heat output ..................... 50,000 Btu’s/hr.*****
Maximum burn time ........................................... 8 hours*
Area heated** .......1,000-2,000 Square feet (65-130 m
2
)
Log lengths ................................................23” (580 mm)
Loading .......................................................Side or Front
Chimney Flue Size ............. 6” (150 mm) or 8” (203 mm)
Flue exit position........................Reversible, Top or Rear
Weight .................................................540 lbs. (245 kg.)
Air Control........................................................3 controls
Width .........................................................26” (660 mm)
Depth ......................................................15¹⁄₂” (395 mm)
Height
w/6” standard legs ............. Top exit: 29¹⁄₂” (750 mm)
........................................ Rear exit: 30¹⁄₂” (775 mm)
w/Pedestal ........................ Top exit: 32³⁄₄” (835 mm)
........................................ Rear exit: 33³⁄₄” (855 mm)
* General guidelines only; may vary with fuel type, moisture
content, load size and installation variables.
**These values are based on operation in building-code
conforming homes under typical winter climate conditions
in New England. If your home is of nonstandard construc-
tion (e.g., unusually well-insulated, not insulated, built
underground, etc.) or if you live in a more severe or more
temperate climate, these gures may not apply. Since so
many variables affect stove sizing, consult your local dealer
to determine realistic expectations for your home.
*** These values were obtained under specic laboratory
test conditions using Douglas r dimensional lumber test
fuel.
**** These values can vary depending on how the stove is
operated, the type and moisture content of the fuel used,
as well as the design, construction and climate location of
your home. Figures shown are based on maximum fuel
consumption obtained under laboratory conditions using
cordwood fuel and on average wood stove efciencies.
25" (640 mm)
25"
(640mm)
25¹⁄₂" (650mm)
30"
(750mm)
17¹⁄₂" (450mm)
Center of Collar,
Rear Exit
8" - 28" ( 710mm)
6" - 27³⁄₈" (695mm)
Top of Collar,
Rear Exit
8" - 30¹⁄₂" (760mm)
6" - 30⁵⁄₈" (762mm)
1409
Sequoia Specs
3/21/03 djt
19" (480mm)
22¹⁄₄"
(565mm)
4
Dutchwest
®
Sequoia
2001049
Installation
SAFETY NOTICE: IF YOUR SEQUOIA HEATER IS NOT
PROPERLY INSTALLED, OPERATED AND MAINTAINED,
A HOUSE FIRE MAY RESULT. FOR SAFETY, FOLLOW
ALL INSTALLATION, OPERATION AND MAINTENANCE
DIRECTIONS. CONTACT LOCAL BUILDING OFFICIALS
ABOUT RESTRICTIONS AND INSTALLATION INSPEC-
TION REQUIREMENTS IN YOUR AREA.
Before you begin the installation, review your plans to
conrm that:
Your stove and chimney connector will be far enough
from combustible materials to meet all clearance require-
ments.
The oor protector is large enough and is constructed
properly to meet all requirements.
You have obtained all necessary permits from local
authorities.
Your local building ofcial is the nal authority for approving
your installation as safe and for determining that it meets
local and state codes.
The metal label permanently attached to the back of the
stove indicates that it has been tested to current UL and
ULC standards, and gives the name of the testing labora-
tory. Clearance and installation information is also printed
on the label. Local authorities generally will accept the label
as evidence that, when the stove is installed according to
the information on the label and in this manual, the instal-
lation meets codes and can be approved.
Codes vary in different areas, however. Before starting
the installation, review your plans with the local building
authority. Your local dealer can provide any additional
information needed.
For any unresolved questions about installation, refer
to the National Fire Protection Association’s publication
ANSI/NFPA 211-1988 Standard For Chimneys, Fireplaces,
Vents and Solid Fuel Burning Appliances. In Canada, the
equivalent publication is CSA CAN-B365, Installation Code
for Solid Fuel Burning Appliances and Equipment. These
standards are the basis for many national codes. They
are nationally recognized and are accepted by most local
authorities. Your local dealer or your local building ofcial
may have a copy of these regulations.
Important: Failure to follow these installation instructions
may result in a dangerous situation, including a chimney
or house re. Follow all instructions exactly, and do not
allow makeshift compromises to endanger property and
personal safety.
Chimney Types
Your Sequoia must be connected to a sound masonry chim-
ney that meets local codes, a relined masonry chimney that
meets local codes, or to an approved prefabricated metal
chimney. Whatever kind you use, the chimney and chimney
connector must be in good condition and kept clean.
Masonry Chimneys
If you use an existing masonry chimney, it must be inspected
to ensure safe condition before the stove is installed. Your
local professional chimney sweep, building inspector, or re
department ofcial will be able either to make the inspection
or to direct you to someone who can.
An inspection of the chimney must conrm that it has a lin-
ing. Do not use an unlined chimney. The chimney should
also be examined for cracks, loose mortar, other signs of
deterioration, and blockage. Repair any defects before the
chimney is used with your stove.
Unused openings in an existing masonry chimney must
be sealed with masonry to the thickness of the chimney
wall, and the chimney liner should be repaired. Openings
sealed with pie plates or wallpaper are a hazard and should
be sealed with mortar or refractory cement. In the event
of a chimney re, ames and smoke may be forced out of
these unused thimbles.
The chimney should be thoroughly cleaned before use.
A newly-built masonry chimney must conform to the
standards of your local building code or, in the absence
of a local code, to a recognized national code. Masonry
chimneys must be lined, either with code-approved ma-
sonry or pre-cast refractory tiles, stainless steel pipe, or
a code-approved, “poured-in-place” liner. The chimney’s
clean-out door must seal tightly.
ST241
chimney types
12/13/99 djt
Prefabricated Double-Wall
Insulated Chimney
Tile Lined
Masonry
Chimney
ST241
Fig. 2 If in sound condition and approved for use, either a
masonry or a prefabricated chimney may be used.
5
Dutchwest
®
Sequoia
2001049
Prefabricated Chimneys
A prefabricated metal chimney must be one tested and
listed for use with solid-fuel burning appliances to the
High-Temperature (H.T.) chimney Standard UL-103-1985
(2100°F.) for the United States, and High Temperature
(650°C) Standard ULC S-629 for Canada.
WARNING: Do not use double-wall chimney connec-
tors with the Sequoia unless they have been speci-
cally tested and listed for use with this appliance.
Use of double-wall chimney connectors that have
not been tested and listed for use with the Sequoia
may result in temperatures exceeding the limits
established by the test standards ANSI/UL-1482 or
ULC S627. A potential hazard may result, including
a house re.
DO NOT CONNECT THIS UNIT TO A CHIMNEY
FLUE SERVING ANOTHER APPLIANCE.
Chimney Size
A Sequoia with an 8” (203 mm) ue collar is approved for
venting into a masonry chimney with a nominal ue size
of 8” x 8” (203 x 203 mm), and into a round ue size of 8”
(203 mm). A Sequoia with a 6” (152 mm) ue collar is ap-
proved for venting into a masonry chimney with a nominal
ue size of 8” x 8” (203 x 203 mm), and into a round ue
size of 6” (152 mm).
Whatever the ue collar size, a Sequoia may be vented
into larger chimneys as well. However, chimneys with larger
liners and particularly those with liners larger than 8” x 12”
(203 x 305 mm) may experience rapid cooling of smoke and
reduction in draft, especially if they are located outside the
home. These large chimneys may need to be insulated or
have their ues relined for proper stove performance.
Accessories to help make the connection between stain-
less steel chimney liners and your Sequoia are available
through your local dealer.
Chimney Height
Altitude affects chimney performance. Refer to the chart
below for suggested chimney heights at various altitudes.
Chimney height should be measured form the ue collar
to the top of the chimney. The recommended minimum
chimney height is 16’ (4.9 m).
30
25
20
15
0 2000 4000 6000 8000 10000 12000
Height
Altitude
ST491
Defiant
chimney height
11/2/00 djt
Fig. 3 Chimney height requirements with 6” chimney and/or
chimney connector.
The chimney should extend at least 3’ (914 mm) above
the highest point where it passes through the roof, and
at least 2’ (610 mm) higher than any part of a building
within 10’ (3 m).
2' Min.
2' Min.
3'
Min.
0 To 10'
3'
Min.
0 To 10'
AC617
RLTSKC8
2/11/98
AC617
Fig. 4 The 2/3/10 rule for chimneys.
Reference
Point
Chimney Connector Guidelines
The chimney connector is the single-wall pipe that connects
the stove to the chimney. The chimney itself is a masonry
or prefabricated structure that encloses the ue. Chimney
connectors are used only to make the connection from the
stove to the chimney.
Do not pass the chimney connector through a combustible
wall or ceiling, or through an attic, a closet or any similar
concealed space. If passage through a combustible wall is
unavoidable, follow the recommendations in the following
section on Wall Pass-Throughs.
Use chimney connector that is 24 gauge steel or heavier,
with a diameter of 8” (203 mm) for an 8” (203 mm) ue
collare or 6” (152 mm) for the 6” (152 mm) ue collar.
Install the chimney connector not less than 18” (457 mm)
from the ceiling. Keep the passage as short and direct as
possible, with no more than two 90° turns. Slope horizontal
runs of connectors upward 1/4” per foot (20 mm per meter)
going from the stove toward the chimney. The recom-
mended maximum length of horizontal run is 3’ (914 mm),
and the total length of chimney connector should be no
longer than 8’ (2.4 m).
In cathedral ceiling installations, extend the prefabricated
chimney downward to within 8’ (2.4 m) of the stove. The
entire chimney connector should be exposed and acces-
sible for inspection and cleaning.
Do not use galvanized chimney connector; it cannot
withstand the high temperatures that can be reached by
smoke and exhaust gases and it may release toxic fumes
under high heat.
6
Dutchwest
®
Sequoia
2001049
Assembling the Chimney Connector
SAFETY NOTE: Always wear gloves and safety goggles
when drilling, cutting or joining sections of chimney
connector.
Beginning at the ue collar of the stove, assemble the
chimney connector. Insert the rst crimped end into the
stove’s ue collar, and keep each crimped end pointing
toward the stove. Using the holes in the ue collar as
guides, drill 1/8” (3mm) holes in the bottom of the rst
section of chimney connector and secure it to the ue
collar with three #10 x 1/2” sheet metal screws.
Secure each joint
between sections
of chimney con-
nector, includ-
ing telescoping
joints, with at
least three sheet
metal screws.
The predrilled
holes in the top
of each section
of chimney con-
nector serve as
guides when you
drill 1/8” (3 mm)
holes in the bot-
tom of the next
section.
Secure the chim-
ney connector to the chimney. Instructions for various
installations follow.
Be sure the installed stove and chimney connector are
correct distances from nearby combustible material.
NOTE: Special slip pipes and thimble sleeves that form
telescoping joints between sections of chimney connector
are available to simplify installations. They can eliminate
the need to cut individual connector sections. Consult your
local dealer about these special pieces.
Securing the Connector
to a Prefabricated Chimney
Follow the installation instructions of the chimney manufac-
turer exactly as you install the chimney. The manufacturer
of the chimney will supply the accessories to support the
chimney, either from the roof of the house, at the ceiling of
the room where the stove is installed, or from an exterior
wall.
Special adapters are available from your local dealer to
make the connection between the prefabricated chimney
and the chimney connector. The top of such adapters at-
tach directly to the chimney or to the chimney’s ceiling sup-
port package, while the bottom of the adapter is screwed
to the chimney connector.
ST242
Chimney connector
12/13/99 djt
Toward
Stove
Flue Gas
Direction
ST242
Fig. 5 Crimped sections always point
toward the stove so that any liquid
condensation will not leak out.
These adapters are designed so the top end will t outside
the inner wall of the chimney, and the bottom end will t
inside the rst section of chimney connector. Any soot or
creosote falling from the inner walls of the chimney will stay
inside the chimney connector.
Securing the Connector
to a Masonry Chimney
The Sequoia may be connected to either a freestanding
masonry chimney or a masonry replace chimney.
Freestanding Installations
If the chimney connector must pass through a combustible
wall to reach the chimney, follow the recommendations in
the wall pass-through section that follows.
The opening through the chimney wall to the ue (the
“breech”) must be lined with either a ceramic or metal
cylinder, called the “thimble”, which is securely cemented
in place. (Fig. 6) Most chimney breeches incorporate
thimbles, but check to be sure the t is snug and the joint
between thimble and chimney wall rmly cemented.
ST747
Seneca
chimney connector
1/9/03 djt
Chimney
Flue Liner
Flue
Thimble
Elbow
Slip Pipe
Chimney
Connecotor Pipe
Flue Collar
Floor Protector
ST747
Fig. 6 Installing the chimney connector to a lined masonry
chimney.
A special piece called the “thimble sleeve,” slightly smaller
in diameter than the standard connector and most thimbles,
will ease the removal of the chimney connector system for
inspection and cleaning. (Fig. 7) Thimble sleeves should
be available from your local dealer.
To install a thimble sleeve, slide it into the breech until it is
ush with the inner ue wall. Do not extend it into the actual
ue passage, as that could interfere with the draft.
The thimble sleeve should protrude 1-2” (25-50 mm) into
the room. Use furnace cement and thin gasketing to seal
the sleeve in place in the thimble. Secure the chimney
connector to the outer end of the sleeve with sheet metal
screws.
7
Dutchwest
®
Sequoia
2001049
ST243
thinble connection
12/13/99 djt
Thimble
Sleeve
Elbow
Flue
Keep
Sleeve
End Flush
with Flue
Tile
Thimble
Flue Liner
Chimney
Connector
ST243
Fig. 7 The thimble, made of either ceramic or metal, must be
cemented in place securely.
Fireplace Installations -
Above the Fireplace
In this installation, the chimney connector rises from the
stove, turns ninety degrees, and goes back into the re-
place chimney. The liner of the replace chimney should
extend at least to the point at which the chimney connector
enters the chimney. Follow all the guidelines for installing
a chimney connector into a freestanding masonry chimney,
and pay special attention to these additional points:
Check the stove and chimney connector clearances to
combustible mantel or trim materials. Use the neces-
sary combination of mantel, trim, and connector heat
shields to provide the required clearances. (Fig. 8)
Double-check connector clearance from the ceiling.
The replace damper must be closed and sealed to
prevent room air from being drawn up the ue, reducing
the draft. However, it must be possible to re-open the
damper to inspect or clean the chimney.
Chimney Con-
nector Shield
Block-Off Plate
Chimney Connector
ST244b
Fig. 8 The connector enters ue above the replace. If the
clearance between the chimney connector and either the mantel
and/or the ceiling is inadequate, special protective shields will
be required.
Fireplace Installations -
Through the Fireplace
If the height of your replace opening is at least 30” (762
mm), you may install a Sequoia through the opening using
a “positive connection” kit available from your local dealer.
These kits ensure a tight t between the stove ue collar
and the chimney ue.
Fireplace installations, whether connected to the ue above
or through the replace opening, have special clearance
requirements to adjacent trim and the mantel. You will nd
the required safe clearances for Sequoia replace instal-
lation on Page 10.
Floor protection requirements also apply to replace instal-
lation. Be sure to review the oor protection requirements
on Page 8.
ST245a
fireplace
flex connector
6/00
Flue Liner
Extend Chimney Con-
nector to the First Tile of
the Flue Liner
Observe
Minimum Clearances
Damper
Plate is
Removed
or Locked
in Open
Position
Close Off
the Damper
Opening with
Sheet Metal
and Sealant
ST245a
Fig. 9 The connector passes through the replace to enter ue.
Special Fireplace Adapter Kits to simplify replace installations
are available from your local dealer.
Fireplace
Adapter Kit
Wall Pass-Throughs
Whenever possible, design your installation so the connec-
tor does not pass through a combustible wall. If you must
use a wall pass-through in your installation, check with
your building inspector before you begin and construct it
in accordance with local building codes. Also check with
the chimney connector manufacturer for any specic re-
quirements.
Accessories are available for use as wall pass-throughs.
If using one of these, make sure it has been tested and
listed for use as a wall pass-through.
In the United States, the national Fire Protection Associa-
tion (NFPA) has established guidelines for passing chim-
ney connectors through combustible walls. Many building
code inspectors follow these guidelines when approving
installations.
Figure 10 shows one NFPA-recommended method. All
combustible material in the wall is cut away a sufcient dis-
tance from the single-wall connector to provide the required
12” (305mm) clearance for the connector. Any material
8
Dutchwest
®
Sequoia
2001049
Floor Protection
A tremendous amount of heat radiates from the bottom
plate of your Sequoia stove. The oor area directly under
and around the stove will require protection from radiant
heat as well as from stray sparks or embers that may
escape the rebox.
Heat protection is provided through the use of a Dutchwest
Bottom Heat Shield. Spark and ember protection must be
provided by a oor protector constructed with noncombus-
tible material as specied.
Most installations will require that the bottom heat shield be
attached. Only when the stove is placed on a completely
noncombustible surface such as unpainted concrete over
earth may be used without the heat shield.
Even when the bottom heat shield is installed, you must
provide special protection to the oor beneath. For instal-
lation with the heat shield attached, use a noncombustible
oor protector such as 1/4” non-asbestos mineral board or
equivalent, or 24 gauge sheet metal. The oor protector
may be covered with a decorative noncombustible material
if desired. Do not obstruct the space under the heater.
Protection requirements vary somewhat between the United
States and Canada as follows:
U.S. Installations: The oor protector is required under
the stove and must extend at least 16” from the front and
left (loading door) side of the stove, and at least 6” from
the right side and rear. (Fig. 12) It must also extend un-
der the chimney connector and 2” to either side. Refer to
Figure 12 for minimum noncombustible oor protection
dimensions.
To meet these requirements, a oor protector must be at
least 48” wide and 42” deep.
In Canada: a noncombustible oor protector is required
under the heater also. The oor protector must extend 18”
(457 mm) from the front and left (loading door) side of the
stove, and at least 6” (150 mm) from the right side and rear.
ST421
hollow
wall pass through
with noncombust
6/27/00 djt
18” (450 mm)
Empty Space
All Around the
Chimney Con-
nector
Sheet Metal
Cover
(One side
only)
ST728
Fig. 11 Hollow wall pass-through.
ST727
Seneca
wall pass through
with noncombust
1/7/03 djt
Chimney Con-
nector
ST727
Fig. 10 Wall pass-through enclosed with noncombustible ma-
terials.
1/2” (13 mm)
Noncombustible
Material
used to close up the opening must be noncombustible.
Three other methods are also approved by the NFPA.
These are:
Using a section of double-wall chimney with a 9” clear-
ance to combustibles.
Placing a chimney connector pipe inside a ventilated
thimble, which is then separated from combustibles by
6” of berglass insulating material.
Placing a chimney connector pipe inside a section of
8” diameter, solid-insulated, factory-built chimney, with
2” of air space between the chimney section and com-
bustibles.
In Canada, the Canadian Standards Association has estab-
lished different guidelines. Figure 11 shows one method,
in which all combustible material in the wall is cut away to
provide the required 18” (457 mm) clearance for the con-
nector. The resulting space must remain empty. A ush-
mounted sheet metal cover may be used on one side only.
If covers must be used on both sides, each cover must be
mounted on noncombustible spacers at least 1” (25 mm)
clear of the wall. Your local dealer or your local building
inspector can provide details of other approved methods
of passing a chimney connector through a combustible
wall. In Canada, this type of installation must conform to
CAN/CSA-B365, Installation Code for Solid Fuel Burning
Appliances and Equipment.
NOTE: Do not vent your Sequoia into a factory-built (zero-
clearance) replace. These appliances and their chimneys
are specically designed as a unit for use as replaces.
It may void the listing or be hazardous to adapt them to
any other use.
DO NOT CONNECT THE HEATER TO ANY AIR DISTRI-
BUTION DUCT OR SYSTEM.
9
Dutchwest
®
Sequoia
2001049
U.S. Canada
A. 48” 50” (1270 mm)
B. 42” 44” (1118 mm)
C. 2” 2” (51 mm)
D. 16” 18” (457 mm)
E. 6” 6” (152 mm)
ST748
Fig. 12 Required oor protection dimensions.
E
D
A
B
A
D
C
ST748
Sequoia
floor protection
3/24/03 djt
E
D
E
D
C
(Fig. 12) It must also extend under the chimney connec-
tor and 2” to either side. Refer to Figure 12 for minimum
noncombustible oor protection dimensions.
In addition, a pad measuring 18” (457 mm) wide by 24” (610
mm) long consisting of 1/2” (13 mm) thick rigid insulation
board with a K value of .23 or less (such as Carborundum
Duraboard LD or Manville Ceraform 126) is also required;
it must be centered and must extend 16” (406 mm) in front
of and 8” (203mm) under the unit. The oor protector may
be covered with a noncombustible decorative material if
desired. Do not obstruct the space under the heater.
To meet these requirements, a oor protector must be 50”
(1270 mm) wide and 44” (1118 mm) deep.
Due to the side loading door, oor protector requirements
call for more protection on the left side than on the right. If
you wish a more balanced look, increase the other side of
the hearth as well. Do not reduce side protection under
any circumstances.
NOTE: In both the United States and Canada, no bottom
heat shield is required when the optional pedestal base is
used in place of the standard legs.
Floor Protection for Fireplace
Do not assume that your replace hearth is completely
noncombustible. Many replace hearths do not satisfy the
“completely noncombustiblerequirement because the brick
or concrete in front of the replace opening is supported by
heavy wood framing. Because heat passes readily through
brick or concrete, it can easily pass through to the wood.
As a result, such replace hearths can be a re hazard and
are considered a combustible oor. (Fig. 13)
For all replace installations, follow the oor protection
guidelines described above. Keep in mind that many raised
hearths will extend less than the required clearance from the
front of the heater. In such cases, sufcient oor protection
as described above must be added in front of the hearth to
ST730
combustible support
timbers
1/7/03 djt
ST730
Fig. 13 Combustible supporting timbers may lie beneath re-
place hearths; such situations require additional oor protec-
tion.
Wood Framing
satisfy the minimum oor protector requirement from the
front of the stove: 16” (406 mm) in the United States and
18” (457 mm) in Canada.
Hearth rugs do not satisfy the requirement for oor protec-
tion as they are not re proof.
Fireplace installations also have special clearance require-
ments to the side walls, side decorative trim and replace
mantel. Refer to the information on replace and mantel
trim shields in this section.
Keep the Stove a Safe Distance
from Surrounding Materials
Both a stove and its chimney connector radiate heat in all
directions when operating. A safe installation requires that
adequate clearance be maintained between the stove and
nearby combustible materials to ensure that such materials
do not overheat.
Clearance is the distance between either your stove or
chimney connector, and nearby walls, oors, the ceiling,
and any other xed combustible surface. Keep furnishings
and other combustible materials away from the stove as
well. In general, a distance of 48” (1220 mm) must be main-
tained between the stove and moveable combustible items
such as drying clothes, furniture, newspapers, rewood,
etc. Keeping those clearance areas empty assures that
nearby surfaces and objects will not overheat.
Safe Ways to Reduce Clearances
Your stove has specic clearance requirements that have
been established through careful research and testing to
UL and ULC standards.
Clearance requirements have been established to meet
every installation possibility, and they involve the combina-
tion of basic variables:
When the stove has no listed heat shield
When the stove has a listed heat shield
10
Dutchwest
®
Sequoia
2001049
Fireplace Installations
A replace installation requires special clearance between
the side of the stove and the right and left walls, between
the side of the stove and the decorative side trim on the
replace face, and between the top of the stove and the
mantel.
Ventilated, noncombustible shields installed on
noncombustible spacers 1 (25 mm) away from the
combustible surface may be used to reduce clearances.
A mantel shield for the Sequoia must be at least 48” (1220
mm) long, centered over the stove. Side trim shields must
extend the full length of the trim.
In addition, a replace installation must observe the oor
protection guidelines discussed previously.
The charts and illustrations that follow depict all
the clearances required for the various installation
congurations of the Sequoia.
When the wall has no heat shield
When the wall has a heat shield
In general, the greatest clearance is required when you
locate a stove with no heat shield near a wall with no heat
shield. The least clearance is required when both the
stove and the wall have heat shields. Reducing a stove
clearance may require a listed heat shield on the chimney
connector as well, or a double-wall connector.
Clearances may be reduced only by means approved
by the regulatory authority and in accordance with the
clearances listed in this manual. The charts and sample
installations that follow list all the clearances required for
the various installation congurations of Sequoia.
Wall Shields
One way to reduce clearances is with a wall shield con-
structed of 24 gauge or heavier sheet metal, or of another
noncombustible material such as 1/2” (13 mm) insulation
board such as Durock
®
or Wonderboard
®
, or common brick
“laid on at,” with the 3¹⁄₂" (90 mm) side down.
Shields must be spaced out from the combustible surface
1" (25 mm) on noncombustible spacers, as in Figure 14.
The spacers should not be directly behind the stove or
chimney connector.
Air must be able to ow between the wall and the shield. At
least 50% of the bottom 1" (25 mm) of the shield must be
open, and the shield must be open at the top. (Fig. 14)
Stud Wall Framing
Wall Shield
Noncombustible Spacers and
Fasteners
Drywall
Air Flow
Air Flow
ST248
Fig. 14 Approved wall shield construction.
ST248
wall shield construction
12/14/99 djt
Unprotected
A. Mantel 24” (610 mm)
B. Trim 24” (610 mm)
C. Side Walls 32” (813 mm)
Fireplace and Mantel Trim Clearances
ST731
Fig. 15 Maintain clearances to combustible components of
the mantelpiece.
ST731
Seneca
trim clearances
1/7/03 djt
B
B
A
B
C
C
11
Dutchwest
®
Sequoia
2001049
Sequoia Clearance Chart
Stove Clearance
Stove Installed
Parallel to Wall
Unprotected Surfaces Protected Surfaces
Side Rear Corners Side Rear Corners
No stove
heat shields
1
Chimney Connector Clearance
Unprotected Vertical Surfaces Protected Vertical Surfaces
Clearance to Combustibles in Front of Stove
48” (1219 mm)
36” (914 mm) 19” (483 mm)
14” (356 mm) 8” (203 mm)
All Installations
Stove Installed
Parallel to Wall
Stove
in
Corner
Stove
in
Corner
Stove, top exit with rear
heat shield, no connector
heat shields
(A) 32” (B) 42” (C) 36” (D) 16” (E) 26” (F) 20”
(813 mm) (1067 mm) (914 mm) (406 mm) (660 mm) (508 mm)
(M) 32” (N) 20” (O) 26” (P) 16” (Q) 14” (R) 12”
(813 mm) (508 mm) (660 mm) (406 mm) (356 mm) (305 mm)
(G) 32” (H) 42” (I) 36” (J) 16” (K) 26” (L) 20”
(813 mm) (1067 mm) (914 mm) (406 mm) (660 mm) (508 mm)
Stove, top exit with rear
heat shield, and heat
shields on connector
1,2,3
Stove, rear exit with rear
heat shield only
(S) 32” (T) 20” N/A (U) 16” (V) 14” N/A
(813 mm) (508 mm) (406 mm) (356 mm)
No chimney connector
heat shields
Chimney connector
heat shields installed
2
1 All installations venting straight up to a factory-built chimney require a 24” (610 mm) diameter or square ceiling heat
shield. The ceiling heat shield should be 24 gauge sheet metal or equivalent mounted on 1” (25 mm) noncombustible
spacers 1” (25 mm) below ceiling.
2 Shielding for a top exit stove must include a shield insert to protect the area behind the ue collar.
3 Chimney connector heat shields must extend to within 1” (25 mm) or less of the ceiling heat shield for installations
venting straight up to a factory-built chimney. Top exit installations using an elbow to vent to rear chimney connector
must be shielded over entire vertical length.
12
Dutchwest
®
Sequoia
2001049
Top Exit Installations, no heat shields
Stove Installed
Parallel to Wall
Stove in Corner
Stove Installed Parallel
to Wall
Unprotected Surfaces
Protected Surfaces
Stove in Corner
Sequoia Clearance Diagrams
ST732
Seneca
Clearance
Diagrams
1/7/03 djt
A
B
C
C
D
E
G
H
I
I
F
F
J
K
L
L
M
N
O
O
P
Q
R
R
S
T
N/A
U
V
N/A
Top Exit Installations, rear heat shield, no connector heat shields.
Top Exit Installations, rear heat shield, heat shield on connector.
Rear Exit Installations, rear heat shield only.
ST732
13
Dutchwest
®
Sequoia
2001049
Wall Shield Requirements for Common Sequoia Installations
36"
(914mm)
1"
(25mm)
ST750
Sequoia
side wall shield
top exit
3/24/03 djt
32"
(813mm)
1"
(25mm)
58"
(1473mm)
14"
(356mm)
48"
(1219mm)
17"
(432mm)
ST750
ST751
Sequoia
wall shield
corner
top exit
3/24/03 djt
1"
(25mm)
32"
(813mm)
32"
(813mm)
19"
(483mm
)
58"
(1473mm)
12"
(305mm)
55"
(1399mm
)
36" *
(914mm)
1"
(25mm)
1"
(25mm)
58"
(1473mm)
36"
(914mm)
1"
(25mm)
55"
(1499m
m
)
19"
(483mm
)
ST751
* When optional pedestal is used instead of standard legs, the
wall shield height is 39¹⁄₂” (1003 mm).
ST752
Sequoia
wall shield
corner
top exit
3/24/03 djt
1"
(25mm)
32"
(813mm)
32"
(813mm)
27"
(686mm
)
58"
(1473mm)
4"
(104mm)
63"
(1600mm
)
36" *
(914mm)
1"
(25mm)
1"
(25mm)
58" **
(1473mm)
36"
(914mm)
1"
(25mm)
63"
(1600m
m
)
1"
(25mm)
ST751
** Or within 1” of ceiling.
36"
(914mm)
60"
(1524mm)
1"
(25mm)
ST749
Sequoia
rear wall shield
top exit
3/24/03 djt
32"
(810mm)
1"
(25mm)
58"
(1473mm)
14"
(356mm)
ST749
14
Dutchwest
®
Sequoia
2001049
Distance from the Center of the Flue Collar to the Wall in Top Exit Sequoia Installations
The information on this page is helpful in planning stove placement for top exiting installations, particularly those instal-
lations with chimneys that pass through the ceiling. However, this is not a clearance chart. For clearance information,
refer to the clearance chart on Page 12. The terms “Side” and “Rear” refer to the distance from the center of the ue
collar to the respective wall. The term “Front” refers to the distance from the center of the ue collar to the front edge of
the hearth. The asterisk indicates U.S./Canada.
ST739
Seneca
Centerline with
1/8/03 djt
K
L
M
N
N
Q
O
R
P
S
S
T
Sequoia WITHOUT Stove and Chimney Connector Heat Shields
Unprotected Surfaces Protected Surfaces
Stove Installed Stove Stove Installed Stove
Parallel to Wall in Corner Parallel to Wall in Corner
Side Rear Front Corners Front Side Rear Front Corners Front
(A) (B) (C) (D) (E) (F) (G) (H) (I) (J)
45” 20” 37” / 39”* 44” 37” / 39” * 29” 23” 37” / 39”* 28” 37” / 39”*
1143 mm 508 mm 940/991 mm 1118 mm 940/991 mm 737 mm 584 mm 940/991 mm* 711 mm 940/991 mm*
ST738
Seneca
Centerline
1/8/03 djt
A
B
C
D
D
G
E
H
F
I
I
J
Sequoia WITH Stove and Chimney Connector Heat Shields
Unprotected Surfaces Protected Surfaces
Stove Installed Stove Stove Installed Stove
Parallel to Wall in Corner Parallel to Wall in Corner
Side Rear Front Corners Front Side Rear Front Corners Front
(K) (L) (M) (N) (O) (P) (Q) (R) (S) (T)
45” 18” 37” / 39”* 34” 37” / 39”* 29” 12” 37” / 39”* 20” 37” / 39”*
1143 mm 457 mm 940/991 mm 864 mm 940/991 mm 737 mm 305 mm 940/991 mm* 508 mm 940/991 mm*
15
Dutchwest
®
Sequoia
2001049
Unpack the Parts
Remove all loose parts from the rebox and the ash pan.
Check to make sure all the parts are included and intact.
You should have received:
1 fully assembled heater body, (with catalytic burner
installed in its chamber below the stove top)
4 legs
1 Installed ash pan containing:
1 Replacement Interam gasket, for combustor
1 Ceramic Handle, for use on the doors and damp-
er
1 Brass Handle, for use on dial dampers
1 bag of hardware used for assembly, including the
following:
To attach the legs to the stove:
(4) 1/4-20 x 1” hex head bolts
(4) 1/4” washers
For tightening the door latch:
(1) Allen wrench, 5/32”
also...
(1) Spring, which t inside the square socket in
the iron part of the door handles, and will push the
handle off the stove in case you forget to remove
it after adjusting the dial dampers. This keeps the
handles from getting hot.
The hardware in the stove is in standard US sizes. Most
bolts are 1/4-20 and 7/16 heads.
If any parts are missing or damaged, immediately notify
your Dutchwest dealer for replacements. Do not install
your stove without having all necessary parts or by using
damaged parts.
Attach the Legs and Heat Shield*
Since you have already received delivery of your Sequoia,
you are aware of how heavy it is. To safely accomplish the
setup and installation of the Sequoia, you should have two
or more strong assistants to help move it.
Place the stove on its back on a soft surface such as a
couple of old blankets. Tilt it carefully. Protect surrounding
carpet with an old blanket or sheet.
First, loosely install a bottom heat shield bracket and leg to
each corner of the stove. Place a 1/4-20 x 1” bolt through
the unthreaded hole in the bracket so the bracket’s threaded
hole will extend below the leg. Position the leg, and fasten
it to the stove nger-tight with bolt. Repeat this step for
each of the four legs.
*Bottom heat shields are standard only on stoves sold in
Canada.
Assembly
Next, fasten the bottom heat shield to the brackets, adjust-
ing the legs as needed to make the shield t. Tighten the
shield securely, then use a wrench to tighten the leg bolts
rmly. Now raise the stove onto its legs.
ST753
Sequoia leg
3/24/03 djt
Leg Bolt
Threaded Hole
Bottom
Heat Shield
Bracket
Leg
ST753
Fig. 16 Attach bottom heat shield brackets and legs to stove
using 1” bolts.
Install the Fittings
To install the catalytic probe:
Locate the hole in the top of stove.
Insert a 1/4” drill bit in the hole and rotate it with your
ngers to clear a path for the probe through the fragile
refractory material.
Insert the probe stem into the stove top and through the
prepared opening.
Your stove has been shipped with grate covers installed.
These must remain installed when burning wood, but should
be removed for burning coal.
The hardware in your stove is in standard US sizes. Most
bolts are 1/4”-20, with 7/16” heads. Some of the hex-head
bolts have metric heads. Use wither a 3/8” (10mm) wrench,
or an 8mm wrench or pliers if you are attaching a blower
to the stove.
The multipurpose brass handle will operate the two spin-dial
air controls, the doors and the stove damper.
Install Air Duct for Outside Air
If your installation will include outside air for combustion,
follow these directions for attaching the three inch duct to
the stove:
Screw a #10 x 1/2” sheet metal screw into the duct.
Tighten the screw, then back it off two turns.
16
Dutchwest
®
Sequoia
2001049
The outside air port on the back of the stove has a slot
at the 10:00 o’clock position. Align the screw in the duct
pipe with the slot and insert the pipe. Turn 1/4 turn,
clockwise. This locks the pipe securely in position.
ST754
Sequoia
outside air duct
3/24/03 djt
3/4”
1/8” Hole
#10 x 1/2”
Sheet Metal
Screw
ST754
Fig. 17 Drill a 1/8” hole in the crimped end of the three inch
pipe duct, 3/4” from the end.
The Sequoia Controls
Air Controls
The Sequoia has three air controls that regulate the amount
of air drawn into the stove. Generally, more air entering the
stove makes the re burn hotter and faster, while less air
prolongs the burn.
The Primary Air Control is the lever located on the upper
right side of the stove front and is the primary source of air
for starting and maintaining wood res. It is always closed
when burning coal. It opens when moved clockwise and
closes when moved counterclockwise.
The Combustor Air Control is located on the left side
of the stove, above the side loading door, and delivers
preheated air to a strategic internal site to aid catalytic
combustion when burning wood. This control is closed
completely when burning coal. Turn counterclockwise to
open and clockwise to close.
The Coal-only Air Control is positioned on the access
door to the ash drawer compartment. It is the air supply
for starting and maintaining coal res. This control must
be closed completely when burning wood. As with the
combustor air control, turn counterclockwise to open and
clockwise to close.
Damper Function
The Damper is operated by moving the small, square knob
on the left side of the stove. It has two positions: open, to
start or revive the re; and closed for greatest efciency
and heat. Using the multipurpose door handle, rotate the
damper knob counterclockwise to open the damper and
clockwise to close it.
The stove damper must be open when starting a re, when
reloading fuel (for a short time only), and when the side or
front doors of the stove are opened for any reason. It may
also be left open when burning coal whenever maximum
heat is needed.
Operation
ST755
Sequoia
controls
3/24/03 djt
Damper
Side
Loading
Door
ST740
Fig. 18 All stove controls are conveniently accessible and
easy to regulate.
Combustor
Air
Control
Primary
Air Con-
trol Lever
(Not vis-
ible)
Front
Loading
Door
Coal-Only Air
Control
Load Doors
The Side Loading Door allows the easiest loading of
wood logs.
When the Sequoia is equipped with an 8” (200 mm) ue
collar, the Front Door may be utilized as well for loading
coal or for adding an occasional log to wood res. Also,
the front door may be opened wide and an optional spark
screen, Part No. 0135, placed in the opening for safe,
replace-style viewing when burning wood. The front door
must remain closed at all times when the 6” (150 mm) ue
collar is used.
With either ue size, the re may still be viewed through
the large ceramic viewing window when the front door is
closed.
17
Dutchwest
®
Sequoia
2001049
ST741
Seneca
probe therm
1/8/03 djt
Port for Probe
Thermometer
ST741
Fig. 19 The probe thermometer is a valuable guide to stove
operation.
A Probe Thermometer Port Provides
Access to Internal Temperatures
Insert the Probe Thermometer into the access port (see
directions on Page 16) as a valuable guide that will tell
you when to open and close the stove damper, when to
increase or decrease the air supply, whether or not the
stove’s catalytic combustor is working properly when you
are burning wood, and when to add fuel.
Successful Wood Burning
Burning wood and coal is often said to be more of an art
than a science. You will easily master the art if you start by
using good, dry fuel and by understanding how the stove’s
air supply system operates.
Burn Only High-Quality Fuel
This heater is designed to burn natural wood only (or coal,
when the catalytic combustor has been removed and the
optional coal kit installed). Do not burn fuels other than
those for which this heater was designed. Never burn
pressure-treated wood, painted or stained wood, or glossy
newsprint.
High efciencies and low emissions are possible when
burning air-dried, seasoned woods as compared to soft-
woods or freshly cut hardwoods. Avoid burning “green”
wood that has not been properly seasoned.
The best hardwood fuels include oak, maple, beech, ash,
and hickory that has been split, stacked, and air-dried out-
side under cover for at least one year. If hardwood is not
available, tamarack, yellow pine, white pine, Eastern red
cedar, r, and redwood are softwoods that are commonly
burned. They too should be properly dried. The length
of the wood should be the same as that specied for your
particular stove. Avoid using wood that has been dried more
than two years. Often gray in color, this wood burns very
quickly, resulting in short burn time and diminished stove
performance. If you must burn it, mix it in with greener
wood to slow the burn. The length of the wood should be
23” (580 mm).
When burning coal with the combustor removed, we recom-
mend that you use only premium grade anthracite. Three
sizes of coal are commonly burned: pea coal, a very small
size averaging 3/8” to 3/4” (10-20 mm); nut coal, a medium
size of 3/4” to 1¹⁄₂(20-40 mm); and stove coal, the largest
size at 1¹⁄₂” to 2³⁄₄” (40-70 mm).
NOTE: Coal may be burned in the Sequoia only when the
8” (200mm) ue collar is used, and then only with optional
coal kit #5531 installed.
Both wood and coal should be stored under cover to main-
tain dryness. Even for short-term storage, keep wood and
coal a safe distance from the heater and keep it out of the
areas around heater used for refueling and ash removal.
Use the Air Control Settings
that Work Best for You
No single combination of control settings will t every situ-
ation. Each installation will differ depending on the quality
of the fuel, the amount of heat desired, and how long you
wish the re to burn.
Control settings also depend on your particular installation’s
“draft,” or the force that moves air from the stove up through
the chimney. Draft is affected by such things as the height,
type, and location of the chimney, local geography, nearby
obstructions, and other factors.
Too much draft may cause excessive temperatures in the
stove. On the other hand, too little draft can cause back-
pufng into the room and/or the “plugging” of the chimney
and catalytic burner.
How do you know if your draft is excessively high or low?
Symptoms of too much draft include an uncontrollable burn
or a glowing-red part of the stove or chimney connector.
A sign of inadequate draft is smoke leaking into the room
through the stove or chimney connector joints.
In some newer homes that are well-insulated and weather-
tight, poor draft may result from insufcient air in the
house. In such instances, an open window near the stove
on the windward side of the house will provide the fresh
air needed.
Another option for getting more combustion air to the stove
is to duct air directly from the outside to the stove. In fact,
in some areas provisions for outside combustion air are
required in all new construction.
Your Sequoia is designed to incorporate outside combus-
tion air, and directions for installing an outside air duct may
be found in the Assembly section.
When rst using the stove, keep a record of the results
you achieve from different control settings. You will nd
that specic control settings will give you a xed amount of
heat. It may take a week or two to determine the amount of
heat and the length of burn you should expect from various
control settings.
18
Dutchwest
®
Sequoia
2001049
Most installations do not require a large amount of com-
bustion air, especially if adequate draft is available. Do not
for any reason attempt to increase the ring of your
heater by altering the air control adjustment range
outlined in these directions.
Use the following air control settings as a starting point to
help determine the best settings for your installation:
NOTE: To make the settings for these directions as clear
as possible, imagine that the face of a clock is mounted
behind the primary air control lever. Then, follow the direc-
tions to set the lever at the correct “time”. (Fig. 20)
Sequoia Control Settings for Wood Fires
Burn Rate Primary Air Combustor Air
Low 6:00 1/2 turns
Medium 7:00 Fully Open
High 8:00 or greater Fully open
(The coal-only control always remains closed, or rotated
fully clockwise.)
Sequoia Control Settings for Coal Fires
(The primary air and combustor air controls always remain
closed. Primary air is closed a the 5:00 position, while the
combustor air is closed when rotated fully clockwise.)
Burn Rate Coal-Only Air
Low 1/2 turn
Medium 1¹⁄₂ turns
High Fully open
If your stove is equipped with an optional blower, it is
important to follow these guidelines as well for best re-
sults:
At low-to-medium heat outputs, (a control setting of 6:00
to 7:00) the optional convection blower switch should be
set on the “low” position, never on “high”.
At higher heat outputs, (8:00 or more) the blower can be
set on high if desired.
NOTE: The coal-only air control must always be
closed during a wood re. Likewise, the primary and
combustor air controls must be close when burning
coal.
DO NOT OPERATE THE STOVE WITH THE ASH DOOR
OPEN. THIS CAN CAUSE EXTREME OVERFIRING OF
THE STOVE, WHICH IS DANGEROUS.
The stove’s paint and cement will emit a slight odor
during the rst few res. We suggest that you provide
extra ventilation near the stove by partially opening a
door or window when the odor is present.
12
6
3
9
1
2
4
57
8
10
11
ST756
Sequoia
temperature settings
3/25/03 djt
ST756
Fig. 20 The Sequoia’s primary air supply is closed at the 5
o’clock position, and fully open at 8 o’clock or more.
How to Build a Wood Fire
and Keep it Going
Make sure your stove is set up correctly for burning
wood.
A Sequoia leaves the factory with the catalytic combustor
installed.
In the United States it is against the law to operate this
wood heater in a manner inconsistent with the operating
instructions in this manual, or if the catalytic combustor is
deactivated or removed.
The grate covers are also installed. These are necessary
for wood burning and should be left in place.
High-Efciency Wood Burning
with Catalytic Combustion
Smoke from a wood re is really escaping energy that
has not been burned to produce the heat. Combustion
temperatures of 1100°F (595°C) are required to burn the
smoke, and a level this high seldom is present in a re set
to burn several hours. As a result, long res in conventional
stoves lose a great deal of potential heat up the chimney
as smoke.
A catalytic combustor captures this heat by lowering the
temperature at which smoke will burn. This makes high
efciency possible even with long, low level res.
Catalytic combustion is activated with two adjustments: by
closing the stove damper, thereby exposing the smoke to
the combustor, and by opening the combustor air control.
The combustor needs extra air during medium and high
burns, and the Sequoia’s combustor air control must be
fully open to supply it. During low burns, the combustor air
control should be open only a 1/2 turn.
19
Dutchwest
®
Sequoia
2001049
ST743
Seneca
catalytic combustor
1/8/03 djt
ST743
Fig. 21 High-efciency performance when
burning wood is a result of catalytic com-
bustor that is coated with precious metals
to cause smoke to burn at temperatures
lower than normal.
temperature. When you rst begin using your Sequoia,
minimize thermal stress by allowing the plates to adjust
gradually during three or four initial break-in res following
Steps 1-3 below.
Starting and Maintaining a Wood Fire
Wood may be loaded into the Sequoia from either the front
or the side. Loading from the front is useful for kindling a
new re or adding an occasional log, but we recommend
side loading as the most convenient way of regularly add-
ing several logs at a time.
When burning wood, your Sequoia may be operated with
the front doors open, for replace-style viewing, as well
as closed. The stove damper must be open and the re-
screen must be in place whenever the door is open for
re viewing.
WARNING: For safety and greatest efciency, operate
your stove only with all doors fully closed. The test
standard when the stove is operated in this mode is
UL1482.
Your stove may be operated as a replace with the
doors opened or removed only when equipped with
an 8” (200mm) ue collar and only with the optional
spark screen placed correctly in the opening to protect
against the possibility of sparks and embers leaving
the stove. The test standard for your stove when it is
operated in this mode is UL737.
Use only the Sequoia spark screen, Part Number 0135,
with your Sequoia. Sequoia spark screens are available
from your Dutchwest authorized dealer.
1. Open the stove damper, and open the primary air con-
trol fully. Open the combustor air control two turns. The
coal only air control must always be closed during wood
burning.
2. Place crumpled newspaper in the stove. Do NOT use
glossy advertisements or colored paper, as they can
poison the catalyst. Place six or eight pieces of dry
kindling split to a nger-width size on the paper, and
on the kindling lay two or three larger sticks of split dry
wood approximately 1-2” (25-50mm).
DO NOT USE CHEMICALS OR FLUIDS TO START THE
FIRE. DO NOT BURN GARBAGE OR FLAMMABLE
FLUIDS SUCH AS GASOLINE, NAPTHA OR ENGINE
OIL. Also, never use gasoline-type lantern fuel, kerosene,
charcoal lighter uid, or similar liquids to start or “freshen
up” a re in this heater. Keep all such liquids well away
from the heater while it is in use.
3. Light the newspaper and close the door. Within 10-15
minutes the re should be well established and you
may gradually build up the re by adding a few 3-5”
(80-120mm) diameter splits. If this is one of the rst few
“break-in” res, let the re burn brightly, and then let it
die out.
Closing the stove
damper also re-
duces the draft,
so to avoid put-
ting out the fire
or deactivating
the combustor,
close the damper
only when a re is
well established.
When starting a
re, wait until the
re is well estab-
lished and there is an ember bed of at least two inches
before closing the stove damper.
Never kindle a re with colored paper or paper that has
colored ink or a glossy surface, and never burn treated
wood, garbage, solvents, or trash. All of these may poison
the catalyst and prevent it from operating properly. Never
burn cardboard or loose paper except for kindling purposes.
This can cause smoke to spill into the room and effect the
combustor operation. Coal smoke can also poison the
catalyst so that it will not operate properly.
In general, the temperature in the stove and the gases
entering the combustor must be raised to approximately
800°F (430°C) to ensure that catalytic activity is initiated.
During the start-up of a cold stove, a medium-to high-ring
rate must be maintained for about twenty minutes. This
ensures that the stove, catalyst and fuel are all stabilized
at the proper operating temperatures.
Even though it is possible to have gas temperatures reach
several hundred degrees within two to three minutes after
a re is started, the combustor may stop working or the re
may go out if the re is allowed to die down immediately.
Once the combustor starts working, heat generated by
burning the smoke will keep it working.
The best operating range for the combustor is a reading of
1000-1400°F (540-760°C) on a probe thermometer. Temper-
atures over 1700°F (925°C) may damage the combustor.
To determine whether the combustor is operating, check
the probe thermometer in the top of the stove. If it reads
800° (430°C) or higher, it is likely that the combustor is
operating. If temperatures are lower than this, increase the
intensity of the re either by adding fuel or by increasing
the amount of primary air.
Another way to tell if the combustor is working is to ob-
serve the amount of smoke leaving the chimney when the
damper is activated and when it is not. This procedure is
described on Page 25.
Conditioning Your Stove
Cast iron is extremely strong, but it can be broken with a
sharp blow from a hammer or from the thermal shock of
rapid and extreme temperature changes.
The cast plates expand and contract with changes in
20
Dutchwest
®
Sequoia
2001049
If the break-in procedure has been completed, continue
building the re until you have a live ember bed about
2” (50mm) thick.
You will soon nd out that this stove is HOT WHILE IN
OPERATION! KEEP CHILDREN, CLOTHING AND FUR-
NITURE AWAY. CONTACT MAY CAUSE SKIN BURNS.
NOTE: Some chimneys, especially oversized or exterior
chimneys, need to “primed”, or warmed up, before they will
draw sufciently to start a re. To correct this situation, roll
up a couple pieces of newspaper, place them on top of the
kindling and toward the back of the stove, light them and
close the doors. This should heat the chimney enough to
initiate a draft.
Once the draft is established, open the front door and light
the rest of the fuel from the bottom. Do not light the main
bed of fuel until the chimney begins drawing, and repeat
the procedure as often as necessary if the initial attempt
is unsuccessful.
4. After the temperature on the probe thermometer has
reached 450-500°F (232-260°C) (depending on your
individual wood and draft situation), close the stove
damper. This will activate the combustor. To ensure
continued operation of the combustor, let the tempera-
ture approach at least 850°F (454°C) before reducing
the air settings.
5. Close the primary air control to a medium setting, or
about 6:00-7:00 on the imaginary clock face referred to
on Page 18. The re volume will diminish immediately,
but the stove will continue to warm up. Maintain control
of the re using the primary air and combustor air con-
trols, and remember: reduce the setting for a smaller re,
increase the setting for a larger re. Refer back to the
air control settings chart on Page 18 for recommended
settings at different burn rates.
DO NOT OVERFIRE THIS HEATER. Overring may cause
a house re, or can result in permanent damage to the stove
and to the catalytic combustor. If an exterior part of the stove
or the chimney connector glows, you are overring.
Reloading and Reviving a Wood Fire
Open the stove damper and wait at least fteen seconds
for the draft to increase. Open the door slowly and add the
fuel. Split wood will ll the rebox more completely and
reduce the frequency of reloading.
Leave the stove damper open for a short time until the
probe temperature reaches 800°F (430°C), then close it.
Frequently the temperature will drop below 800°F (430°C)
after reloading, particularly if the loading door is open a
long time. Should the temperature drop below this level,
stimulate the re by increasing the primary air supply while
leaving the stove damper open. Reduce the air supply and
close the stove damper when the temperature has reached
800°F (430°C).
NOTE: If the charcoal bed is relatively thick and your fuel
is well-seasoned, it is possible to add fresh fuel (smaller
pieces rst), close the door and damper, and reset the air
control within ve minutes.
Draft is affected by a number of variables, such as outside
temperatures and quality of fuel. Adjusting your operation
in response to these variables may be helpful. To maintain
good draft under adverse conditions, refuel as often as
necessary to keep the bed of the rebox covered with a
‘robust’ layer of hot coals. Run the stove at temperatures
a little above minimum recommended temperatures.
Remove and Store Ash Safely
Wearing protective stove gloves, check the ash pan before
reloading the stove. If the ash level is close to the top, empty
the pan. Before replacing the ash pan, clear away any ash
that has spilled over the sides and back of the pan.
When burning wood, empty the ash drawer regularly,
typically every one to three days. The frequency will vary
depending on how hot you run your stove: the hotter the
re, the more wood you burn, and the faster ash will ac-
cumulate.
Ash may contain hot coals and must be treated with ex-
treme care.
Coal ash will accumulate rather quickly and will require
emptying the ash drawer at least once a day. Empty it
before shaking and reloading to allow the newly-shaken
ash to cool before the next shakedown.
Always Dispose of Ash in a Safe Manner
Ash should be removed frequently and placed outdoors in a
metal container with a tight-tting lid. The closed container
of ash should be placed on a noncombustible oor or on the
g r o u n d ,
well away
f r o m a l l
combusti-
ble materi-
als, pend-
in g fi n al
disposal. If
the ash is
disposed
of by buri-
al in soil or
otherwise
locally dis-
persed, it
should be
r e t a i n e d
in the closed container until all cinders have thoroughly
cooled. Wood ash may be used as a garden fertilizer.
CAUTION: Never use a vacuum cleaner to remove ash
from the stove; always remove and dispose of the ash
properly.
ST744
Seneca
empty ash
1/8/03 djt
ST744
Fig. 22 Wear a heavy stove glove for protection
when removing ash.
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DutchWest Sequoia 2160 Homeowner's Installation And Operating Manual

Category
Stoves
Type
Homeowner's Installation And Operating Manual

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