Ingersoll-Rand 3101G Instructions Manual

Brand: Ingersoll-Rand

Model: 3101G

Type: Instructions Manual

Ingersoll-Rand 3101G is a powerful and versatile Air Die Grinder designed for a wide range of applications. It features a durable construction, ergonomic design, and variable speed control for precise operation. The 3101G is ideal for grinding, deburring, polishing, and other tasks that require precision and control. With its compact size and lightweight design, it is easy to maneuver and use in confined spaces. The 3101G is also equipped with a built-in silencer for reduced noise levels, making it suitable for use in environments where noise is a concern.

04580288

Edition 4

October 2005

Air Die Grinder

Product Safety

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Save These Instructions

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Product Description

An Air Die Grinder is a compressed air powered, hand.held, rotary power tool that is fitted with an inserted tool

whose shank is clamped in a collet chuck The inserted toot is typically a carbide burr, rotary file, small disk or

stone permanently mounted on a shank or mandre!

General Product Safety Information

Read and understand this manual before operating this product

It is your responsibility to make this safety information available to others that will operate this

product,

Failure to observe the following warnings could result in injury

Product Safety information - When Placing the Tool in Service

Always install, operate, inspect and maintain this product in accordance with all applicable standards and

regulations (local, slate, country, federal, etc )

Always use clean, dry air at 90 psig (6 2bar/620 kPa) maximum air pressure at the inlet Higher pressure

may result in hazardous situations including excessive speed, rupture, or incorrect output torque or force

Be sure all hoses and fittings are the correct size and are lightly secured

Ensure an accessible emergency shut off valve has been installed in the air supply line, and make others

aware of its location

Instal] a properly sized Safety Air Fuse upstream of hose and use an anti-whip device across any hose

coupling without internal shut-ot.f, to prevent hose whipping if a hose t.ails or coupling disconnects

Do net use damaged, frayed or deteriorated air hoses and fillings

Keep clear of whipping air hoses Shut off the compressed air before approaching a whipping hose

Always turn off the air supply, bleed the air pressure and disconnect the air supply hose before installing.

removing or adjusting any accessory on this tool or bet'ore pert'orming any maintenance on this tool or

any accessory

Do not lubricate tools with flammable er volatile liquids such as kerosene, diesel oriel t'uel Use only

recommended lubricants

Use only proper cleaning solvents to clean parts Use only cleaning solvents which meet current sat.ety

and health standards Use cleaning sotvents in a well ventilated area

Keep work area clean, uncluttered, ventilated and illuminated

Do not remove any labels Replace any damaged label

Product Safety information - When Using the Tool

Always wear eye protection when operating or performing maintenance on this tool

Always wear hearing protection when operaling this tool

Always use Personal Protective Equipment appropriale to the tootused and material worked This may

include dust mask or other breathing apparatus, safety glasses, ear plugs, gloves, apron, safety/shoes.

hard hat and othe_ equipment

When wearing gloves always be sure that thegloves will not prevent the throttle mechanism from being

released

EN-I 04580288ed4

Prevent exposure and breathing of harmful dust and particles created by power tool use

- Some dust created by power sanding sawing, grinding, drilling, and other construction activities

containschemicals known to cause cancer birth defects or other reproductive harm Some examples

of these chemicals are:

- lead from lead based paints

- crystalline silica from bricks and cement and other masonry products, and

- arsenic and chromium from chemically treatedlumber

- Yourrisk from these exposures varies depending on how often you do this type of work To reduce

your exposure to these chemicals: work in a well ventilated area. end work with approved safety

equipment, such as those dust masks that are specialty designed to l_lterout microscopic particles

Keep others a safe distance from your work area or ensure they use appropriate Personal Protective

Equipment

This tool is not designed for working in explosive environments, including those caused by fumes and

dust or near flammable materials

This tooi is not insulated against electric shock

Be aware of buried hidden or other hazards in your work environment Do not contact or damage cords

conduits pipes or hoses that may contain e_ectrical wires explosive gases or harmful liquids

Keep hands, loose clothing, long hair andjeweIry away from working end of toot

Power Iools can vibrate in use Vibration repetitive motior, sor uncomfortable positions may be harmful to

your hands and arms Stop using any too! if discomio_t tingiing feeling or pain occurs Seek medical

advice before resuming use

Keep body stance balanced and firm Do not overreach when operating this tool Anticipate and be alert

for sudden changes in motion, reaction _orques. or forces during start up and operation

fool andtor accessories may briefly continue their motion after tl_rottle isreleased '

To avoid accidental sl[arting - ensure toes iSin "off position before applying air pressure, avoid throttle

when carrying, and release throttle with loss of air

Ensure work pieces are secure Use clamps or vises to hold work piece whenever possible

Do not carry or drag the toot by the hose

Do net use power fools when tired, or under the influence of medication, drugs, or alcohol

Never use a damaged or malfunctioning tool or accessory

Do net modify the tool, safety devices, or accessories

Do not use this tool for purposes other than those recommended

Use accessories recommended by Ingersoll-Rand

Do not use this toe! if the actual free speed exceeds the rated rpm Check the free speed of the Grinder

before inserting an accessory after ell tool repairS, before each job and after every 8 hours of use Check

speed with a calibrated tachometer, without the abrasive product instaIfed

Use onty burrs, wheeis and similar abrasive accessories with these tools

Do not use any burr. wheel or other accessory whose maximum operating speed, as defined by its

manufacturer, is _essthan the rated speed of the Grinder

Do not use any wire or grinding wheets with a diameter that is greater than 2inches (50ram) with this

unguarded grinder, unless used for internat work and only operated when the work offers protection

Do not use any small cones and plugs and threaded hole pot balls unless the work offers protection and

their size does not exceed 3 inches (75ram) in diameter by 5 inches (125ram) tong

Do not use any Type t wheels that are larger than 2 inches (50mm) in diameter or more than 1/2 inch

(t 3ram)thick or that operate at peripheral speeds greater than 1800 Surface Feet per Minute (9 Surface

Meters per Second)

Make certain wheels and other abrasive accessories properly fit the arbor Do net use reducing bushings

to adapt any arbor unless such bushings are supplied by and recommended by the accessory

manufacturer

Inspect all burrS, wheels and other abrasive accessories prior to mounting Do not use an accessory that

is chipped, cracked, non.concentric, excessively worn or otherwise damaged

Inspect collet threads and nut for damage &wear prior to mounting accessory Thread_on collate shall be

securely seated against the driving member

Do not use agrinding wheel or other bonded accessory that has been exposed to freezing temperatures.

extreme temperature changes high humidity solvents water or other liquids

Always match collar size with accessory shank size

04580288ed4 EN-2

To prevent excessive overhang, the mandre} shall be inserted to the [u++depth of the grippingjaws of the

coliet and the resulting overhung length shall be no greater then the inserted depth

Ensure that the grinding wheel or other abrasive accessory is correctly mounted and tightened before

use

Before starting this toot, the operator shatl make sure that no one is in the plane of rotation

Wear Personal Protective Equipment and remove flammable objects from the work area to ensure that

sparks and debris do not create a hazard when using this tool

Do not use this tool on materials whose dust or fumes can cause a potentiafly exptosive environment

After mounting a wheef or other abrasive accessory, the Grinder shah be run in a protected enclosure, at

gradually increasing speed, for at least 60 seconds Make certain no one is in front of or +nline with the

wheet or other abrasive accessory Be aware that it may fai+at this time if it is detective, improperly

mounted or the wrong size and speed Stop immediately if considerable vibration or other detects are

detected Shut off the air supply and determine the cause

When starting a cold wheet or other bonded accessory apply it to the work slowly until the wheel

gradually warms up Make smooth contact with the work, and avoid any bumping action or excessive

pressure

If the grinder is dropped or bumped, turn off the air supply and carefully examine the wheel, burr or other

accessory Discard it if damaged, chipped or cracked Before reuse, run the grinder in a protected

enclosure following the same precautions used after first mounting

Before a gdnder is put down. the throttle shall be re}eased and the burr wheel or other accessory shall

come to a stop Toe] rests, hangers, and balancers are r_cemmended

Wear Respiratory

Protect+on

(Dwg MHP2598)

Refer to Product Information Manual for Model Specific Safety Inforrnatioo,

Safety Symbol Identification

Wear Eye Wear Hearing

Protection Protection

Read Manuals Before

Operating Product

Safety Information - Explanation of Safety Signal Words

+ndicates an imminent+yhazardous situation which, if not avoided will

result in death or serious injury

Indicates a potentiatly hazardous situation which if not avoided could

result in death or serious injury

Ind}cates a potentiat+yhazardous situation which, if not avoided+ may resutt

in minor or moderate injury or property damage

Indicates information or a company poticy that relates directly or indirectly

to the safety of personnel or protection of property

EN-3 04580288_ed4

Product Parts Information

The use of other than genuine Ingersoll.Rand replacement parts may result in safety hazards,

decreased toot performance and increased maintenance, and may invalidate all warranties

Repairs should be made only by authorized trained personnel, Consult your nearest Ingersoll-Rand

Authorized Servicente_

The original fanguage of this manual is English

Manuals can be downloaded from www irtoots com.

Refer all communications to the nearest Ingersoll-Rend Office or Distributor

04580288 ed4 EN.4

3101G Air Die Grinder Exploded Diagram

j.J

(Dwg TP2152)

3101G Air Die Grinder Parts List

Item Part Description

1 Housing Assembly

1A Gasket

2 Label

3 Sleeve

4 Inlet Bushing Assembly

5 Inlet O-Ring

6 Thragle Valve

7 Valve O-Ring

8 Valve Spring

9 Valve Cap O-Ring

10 Valve Cap

11 .Lever Assembly

12 Spring PEn

13 Ball Beadng

14 Rear End Plate

t5 Spring Pin

16 Rotor

Part Number Item Part Description

3101-A40 17 Jane Set

3102-36

3101G-3di

3101-747

3102-158

3102-302

301-t59

3102-5I 25 _t_t

301-206 26 Elbow Assembly

3102-266 27 _inion

3101-A400 28 3ap

....." '-_i,i_.,.,._.....

3101-504 29

301-22 30 ..............Cellar Body

3101-12 31 _ollal

3101-504 32 Coital Nut

301-53 33 Nranoh

Part Number'

301-42-4

18 Spacer 301-448

19 Cylinder 301-3

20 --rent End Plate As,_ernbiy 301-All

21 Gaskel 3102-283

22 _atl Bearing 301_24

23 _inion Shaft 301.551

24 3tamp Nut 3102-30B

301-27

301-A550

301_552

301-531

301-579

301-591

301-700

'3oi-ggg

301-69

Parts and Maintenance

When the I_feof the loe_ has expired it isrecommended that the tool be disassembled degreaeed and parts be separated by matedal so (hat they can he Ieeyc_ed