Toro TX 525 Compact Utility Loader User manual

TX 525 Compact Utility Loader
Toro
Brand
Toro
Model
TX 525 Compact Utility Loader
Category
Engine
Type
User manual

This manual is also suitable for

FormNo.3376-886RevA
TX525CompactUtilityLoader
ModelNo.22323—SerialNo.313000001andUp
ModelNo.22323G—SerialNo.313000001andUp
ModelNo.22324—SerialNo.313000001andUp
G004222
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3376-886*A
ThisproductcomplieswithallrelevantEuropeandirectives,
fordetailspleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Becauseinsomeareastherearelocal,state,orfederal
regulationsrequiringthatasparkarresterbeusedonthe
engineofthismachine,asparkarresterisavailableas
anoption.Ifyourequireasparkarrester,contactyour
AuthorizedToroServiceDealer.
GenuineTorosparkarrestersareapprovedbytheUSDA
ForestryService.
Important:ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
landwithoutasparkarrestermufermaintainedin
workingorder,ortheengineconstricted,equipped,and
maintainedforthepreventionofre.Otherstatesor
federalareasmayhavesimilarlaws.
Theenclosed
Engine Owner's Man ual
issuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.
Introduction
Thismachineisacompactutilityloaderintendedforusein
variousearthandmaterialsmovingactivitiesforlandscaping
andconstructionwork.Itisdesignedtooperateawidevariety
ofattachmentseachofwhichperformaspecializedfunction.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.
Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2013—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved
Contents
Introduction..................................................................2
Safety...........................................................................4
SafeOperatingPractices...........................................4
SoundPressureLevel...............................................6
SoundPower..........................................................6
VibrationLevel.......................................................6
StabilityData..........................................................7
SlopeIndicator.......................................................8
SafetyandInstructionalDecals.................................9
ProductOverview.........................................................13
Controls...............................................................13
Specications........................................................16
Attachments/Accessories........................................16
Operation....................................................................17
AddingFuel...........................................................17
FillingtheFuelTank...............................................17
CheckingtheEngineOilLevel.................................18
CheckingtheHydraulicFluidLevel...........................19
Checking,Adding,andBleedingtheEngine
Coolant.............................................................20
BleedingtheFuelSystem.........................................21
StartingandStoppingtheEngine..............................21
StoppingtheTractionUnit......................................22
MovingaNon-functioningTractionUnit...................22
UsingtheCylinderLock..........................................22
UsingAttachments.................................................23
SecuringtheTractionUnitforTransport....................25
LiftingtheTractionUnit..........................................25
Maintenance.................................................................26
RecommendedMaintenanceSchedule(s)......................26
PremaintenanceProcedures........................................27
OpeningtheHood.................................................27
ClosingtheHood...................................................27
OpeningtheRearAccessCover................................28
ClosingtheRearAccessCover.................................28
RemovingtheSideScreens......................................28
InstallingtheSideScreens........................................28
Lubrication...............................................................29
GreasingtheTractionUnit......................................29
EngineMaintenance..................................................29
ServicingtheAirCleaner.........................................29
ServicingtheEngineOil..........................................30
FuelSystemMaintenance...........................................32
CheckingtheFuelLinesandConnections..................32
DrainingtheFuelFilter/WaterSeparator...................32
ReplacingtheFuelFilterCanisterandIn-line
Filter.................................................................32
DrainingtheFuelTank...........................................33
ElectricalSystemMaintenance....................................33
ServicingtheBattery...............................................33
DriveSystemMaintenance.........................................36
ServicingtheTracks................................................36
CoolingSystemMaintenance......................................39
ServicingtheCoolingSystem...................................39
BeltMaintenance......................................................40
CheckingtheConditionoftheHydraulicPump
Belt...................................................................40
CheckingtheAlternator/FanBeltTension.................40
ControlsSystemMaintenance.....................................40
AdjustingtheTractionControlAlignment.................40
AdjustingtheTractionControlNeutral
Position.............................................................41
AdjustingtheTrackingoftheTractionControl,
FullForwardPosition..........................................41
HydraulicSystemMaintenance....................................42
ReplacingtheHydraulicFilter..................................42
ChangingtheHydraulicFluid...................................43
CheckingtheHydraulicLines...................................44
Cleaning...................................................................45
RemovingDebrisfromtheTractionUnit...................45
CleaningtheChassis...............................................45
Storage........................................................................45
Troubleshooting...........................................................46
Schematics...................................................................49
3
Safety
Improperuseormaintenancebytheoperatororowner
canresultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafetyalertsymbol,which
means:
Caution
,
W ar ning
,or
Danger
—personalsafety
instruction.Failuretocomplywiththeinstructionmay
resultinpersonalinjuryordeath.
SafeOperatingPractices
Thisproductiscapableofamputatinghandsandfeet.Always
followallsafetyinstructionstoavoidseriousinjuryordeath.
WARNING
Engineexhaustcontainscarbonmonoxide,an
odorless,deadlypoisonthatcankillyou.
Donotruntheengineindoorsorinanenclosed
area.
Training
•ReadtheOperator'sManualandothertrainingmaterial.If
theoperator(s)ormechanic(s)cannotreadEnglish,itis
theowner'sresponsibilitytoexplainthismaterialtothem.
•Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
•Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
•Neverletchildrenoruntrainedpeopleoperateorservice
theequipment.Localregulationsmayrestricttheageof
theoperator.
•Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtohimselforherself,other
peopleorproperty.
Preparation
•Evaluatetheterraintodeterminewhataccessoriesand
attachmentsareneededtoproperlyandsafelyperform
thejob.Onlyuseaccessoriesandattachmentsapproved
bythemanufacturer.
•Wearappropriateclothingincludinghardhat,safety
glasses,longpants,safetyshoes,andhearingprotection.
Longhair,looseclothingorjewelrymaygettangledin
movingparts.
•Inspecttheareawheretheequipmentistobeusedand
removeallobjectssuchasrocks,toys,andwirewhichcan
bethrownbythemachine.
•Useextracarewhenhandlingfuels.Theyareammable
andvaporsareexplosive.
–Useonlyanapprovedcontainer
–Neverremovethefuelcaporaddfuelwiththeengine
running.Allowtheenginetocoolbeforerefueling.
Donotsmoke.
–Neverrefuelordrainthemachineindoors.
•Checkthattheoperator'spresencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.
Operation
•Neverrunanengineinanenclosedarea.
•Onlyoperateingoodlight,keepingawayfromholesand
hiddenhazards.
•Besurealldrivesareinneutralandparkingbrakeis
engagedbeforestartingtheengine.Onlystarttheengine
fromtheoperator'sposition.
•Slowdownanduseextracareonhillsides.Besureto
travelintherecommendeddirectiononhillsides.Turf
conditionscanaffectthemachine'sstability.
•Slowdownandusecautionwhenmakingturnsandwhen
changingdirectionsonslopes.
•Neveroperatewithouttheguardssecurelyinplace.Be
sureallinterlocksareattached,adjusted,andfunctioning
properly.
•Donotchangetheenginegovernorsettingoroverspeed
theengine.
•Stoponlevelground,lowerimplements,disengagethe
auxiliaryhydraulics,engageparkingbrake,shutoffthe
enginebeforeleavingtheoperator'spositionforany
reason.
•Keephandsandfeetawayfrommovingattachments.
•Lookbehindanddownbeforebackinguptobesureof
aclearpath.
•Nevercarrypassengersandkeeppetsandbystanders
away.
•Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.
•Donotoperatethemachineundertheinuenceof
alcoholordrugs.
•Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
•Usecarewhenapproachingblindcorners,shrubs,trees,
orotherobjectsthatmayobscurevision.
•Readallattachmentmanuals.
•Ensurethattheareaisclearofotherpeoplebefore
operatingthetractionunit.Stopthetractionunitif
anyoneentersthearea.
•Neverleavearunningtractionunitunattended.Always
lowertheloaderarms,stoptheengine,settheparking
brake,andremovethekeybeforeleaving.
•Donotexceedtheratedoperatingcapacity,asthetraction
unitmaybecomeunstablewhichmayresultinlossof
control.
•Donotcarryaloadwiththearmsraised.Alwayscarry
loadsclosetotheground.
4
•Donotover-loadtheattachmentandalwayskeepthe
loadlevelwhenraisingtheloaderarms.Logs,boards,and
otheritemscouldrolldowntheloaderarms,injuringyou.
•Neverjerkthecontrols;useasteadymotion.
•Watchfortrafcwhenoperatingnearorcrossing
roadways.
•Donottouchpartswhichmaybehotfromoperation.
Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservice.
•Checkforoverheadclearances(i.e.branches,doorways,
electricalwires)beforedrivingunderanyobjectsanddo
notcontactthem.
•Ensurethatyouoperatethetractionunitinareaswhere
therearenoobstaclesincloseproximitytotheoperator.
Failuretomaintainadequatedistancefromtrees,walls,
andotherbarriersmayresultininjuryasthetractionunit
backsupduringoperationiftheoperatorisnotattentive
tothesurroundings.Onlyoperatetheunitinareaswhere
thereissufcientclearancefortheoperatortosafely
maneuvertheproduct.
•Beforedigging,havetheareamarkedforunderground
utilities,anddonotdiginmarkedareas.
•Locatethepinchpointareasmarkedonthetractionunit
andattachmentsandkeephandsandfeetawayfrom
theseareas.
•Beforeoperatingthetractionunitwithanattachment,
ensurethattheattachmentisproperlyinstalled.
•Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
SlopeOperation
Slopesareamajorfactorrelatedtoloss-of-controland
tip-overaccidents,whichcanresultinsevereinjuryordeath.
Allslopesrequireextracaution.
•Donotoperatethetractionunitonhillsidesor
slopesexceedingtheanglesrecommendedin
StabilityData(page7),andthoseintheattachment
Operator'sManual.SeealsotheSlopeIndicator(page8).
•Operateupanddownslopeswiththeheavyendof
thetractionunituphill.Weightdistributionchanges.
Anemptybucketwillmaketherearofthetractionunit
theheavyend,andafullbucketwillmakethefrontofthe
tractionunittheheavyend.Mostotherattachmentswill
makethefrontoftractionunittheheavyend.
•Raisingtheloaderarmsonaslopewillaffectthestability
ofthemachine.Wheneverpossible,keeptheloaderarms
intheloweredpositionwhenonslopes.
•Removinganattachmentonaslopewillmaketherearof
thetractionunitheavy.Referto
StabilityData(page7),to
determinewhethertheattachmentcanbesafelyremoved
ontheslope.
•Removeobstaclessuchasrocks,treelimbs,etc.fromthe
workarea.Watchforholes,ruts,orbumps,asuneven
terraincouldoverturnthetractionunit.Tallgrasscan
hideobstacles.
•UseonlyToro-approvedattachments.Attachmentscan
changethestabilityandtheoperatingcharacteristicsof
thetractionunit.Warrantymaybevoidedifusedwith
unapprovedattachments.
•Keepallmovementsonslopesslowandgradual.Donot
makesuddenchangesinspeedordirection.
•Avoidstartingorstoppingonaslope.Ifthetractionunit
losestraction,proceedslowly,straightdowntheslope.
•Avoidturningonslopes.Ifyoumustturn,turnslowly
andkeeptheheavyendofthetractionunituphill.
•Donotoperateneardrop-offs,ditches,orembankments.
Thetractionunitcouldsuddenlyturnoverifatrackgoes
overtheedgeofaclifforditch,orifanedgecavesin.
•Donotoperateonwetgrass.Reducedtractioncould
causesliding.
•Donotparkthetractionunitonahillsideorslope
withoutloweringtheattachmenttotheground,setting
theparkingbrake,andchockingthetracks.
MaintenanceandStorage
•Disengagetheauxiliaryhydraulics,lowertheattachment,
settheparkingbrake,stoptheengine,andremovethe
key.Waitforallmovementtostopbeforeadjusting,
cleaning,orrepairing.
•Cleandebrisfromattachments,drives,mufers,and
enginetohelppreventres.Cleanupoilorfuelspillage.
•Lettheenginecoolbeforestoringanddonotstorenear
ame.
•Donotstorefuelnearamesordrainindoors.
•Parkthemachineonlevelground.Neverallowuntrained
personneltoservicethemachine.
•Usejackstandstosupportcomponentswhenrequired.
•Carefullyreleasepressurefromcomponentswithstored
energy.
•Disconnectthebatterybeforemakinganyrepairs.
Disconnectthenegativeterminalrstandthepositive
last.Reconnectpositiverstandnegativelast.
•Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
•Chargebatteriesinanopenwellventilatedarea,away
fromsparkandames.Unplugthechargerbefore
connectingordisconnectingitfromthebattery.Wear
protectiveclothinganduseinsulatedtools.
•Keepallpartsingoodworkingconditionandallhardware
tightened.Replaceallwornordamageddecals.
•Ifanymaintenanceorrepairrequirestheloaderarmsto
beintheraisedposition,securethearmsintheraised
positionwiththehydrauliccylinderlock.
5
•Securetheloaderarmvalvewiththeloadervalvelock
anytimeyouneedtostopthemachinewiththeloader
armsraised.
•Keepnutsandboltstight.Keepequipmentingood
condition.
•Nevertamperwithsafetydevices.
•Keepthetractionunitfreeofgrass,leaves,orotherdebris
build-up.Cleanupoilorfuelspillage.Allowthetraction
unittocoolbeforestoring.
•Useextracarewhenhandlingfuels.Theyareammable
andvaporsareexplosive.
–Useonlyanapprovedcontainer.
–Neverremovethefuelcaporaddfuelwhenthe
engineisrunning.Allowtheenginetocoolbefore
refueling.Donotsmoke.
–Neverrefuelthetractionunitindoors.
–Neverstorethetractionunitorfuelcontainerinside
wherethereisanopename,suchasnearawater
heaterorfurnace.
–Neverllacontainerwhileitisinsideavehicle,trunk,
pick-upbed,oranysurfaceotherthantheground.
–Keepcontainernozzleincontactwiththetankduring
lling.
•Stopandinspecttheequipmentifyoustrikeanobject.
Makeanynecessaryrepairsbeforerestarting.
•UseonlygenuineTororeplacementpartstoensurethat
originalstandardsaremaintained.
•Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyes,andclothing.Protectyourface,
eyes,andclothingwhenworkingwithabattery.
•Batterygasescanexplode.Keepcigarettes,sparksand
amesawayfromthebattery.
•Keepyourbodyandhandsawayfrompinholeleaks
ornozzlesthatejecthighpressurehydraulicuid.Use
cardboardorpapertondhydraulicleaks;neveruse
yourhands.Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjuryrequiringsurgerywithina
fewhoursbyaqualiedsurgeonorgangrenemayresult.
SoundPressureLevel
SoundPressureLevelThisunithasasoundpressurelevelat
theoperator’searof93dBA,whichincludesanUncertainty
Value(K)of1dBA.
Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinEN11201.
SoundPower
Thisunithasaguaranteedsoundpowerlevelof101dBA,
whichincludesanUncertaintyValue(K)of1dBA.
Thesoundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO6395.
VibrationLevel
Measuredvibrationlevelforrighthand=1.5m/s
2
Measuredvibrationlevelforlefthand=1.3m/s
2
UncertaintyValue(K)=0.8m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO20643.
6
StabilityData
Thefollowingtableslistthemaximumsloperecommendedforthetractionunitinthepositionslistedinthetables.Slopesover
thelisteddegreemaycausethetractionunittobecomeunstable.Thedatainthetablesassumethattheloaderarmsarefully
lowered;raisedarmsmayaffectthestability.
Ineachattachmentmanualisasetofthreestabilityratings,oneforeachhillposition.Todeterminethemaximumslopeyou
cantraversewiththeattachmentinstalled,ndthedegreeofslopethatcorrespondstothestabilityratingsoftheattachment.
Example:IftheattachmentinstalledonaTXmodel22323tractionunithasaFrontUphillratingofB,aRearUphillratingof
D,andaSideUphillratingofC,thenyoucoulddriveforwardupa19°slope,rearwardupa12°slope,orsidewaysona14°
slope,aslistedinthefollowingtable.
Model22323
MaximumRecommendedSlopewhen
Operatingwith:
FrontUphillRearUphill
SideUphill
Conguration
Tractionunitwithoutattachment
11°21°19°
Tractionunitwithanattachmentratedwithoneofthefollowingstabilityratings
foreachslopeposition:*
A
25°25°20°
B
19°19°18°
C16°15°14°
D
10°12°9°
E
5°5°5°
Model22324
MaximumRecommendedSlopewhen
Operatingwith:
FrontUphillRearUphill
SideUphill
Conguration
Tractionunitwithoutattachment
12°19°21°
Tractionunitwithanattachmentratedwithoneofthefollowingstabilityratings
foreachslopeposition:*
A
25°25°23°
B
22°22°20°
C18°16°14°
D
10°10°10°
E
5°5°5°
7
SlopeIndicator
G01 1841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Todeterminethemaximumslopeyoucansafelyoperatethemachineon,refertotheStabilityDatasection.Usetheslope
indicatortodeterminethedegreeofslopeofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthanthat
speciedintheStabilityDatasection.Foldalongtheappropriatelinetomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
8
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
93-6686
1.Hydraulicoil
2.ReadtheOperator'sManual.
93-6681
1.Cutting/dismemberment—hazard,fan-stayawayfrom
movingparts.
100-4650
1.Crushinghazardofhand—keepbystandersasafedistance
fromthemachine.
2.Crushinghazardoffoot—keepbystandersasafedistance
fromthemachine.
100-8821
1.Crushinghazardandcuttinghazardofhand—stayasafe
distancefromthefrontofthetractionunitwhentheloader
armsareraised.
100-8822
1.Warning—donotcarrypassengers.
114-9600
1.ReadtheOperator'sManual.
115-4020
1.Turnright3.Reverse
2.Forward
4.Turnleft
115-4855
1.Hotsurface/burnhazard—wearprotectivegloveswhen
handlingthehydrauliccouplersandreadtheOperator's
Manualforinformationonhandlinghydrauliccomponents.
115-4856
1.Warning—readtheOperator'sManual;maximumload
ratingof500lb(228Kg);noriders.
9
115-4857
1.Lowertheloaderarms.
4.Curlthebucket.
2.Dumpthebucket.5.Floatthebucketonthe
ground.
3.Raisetheloaderarms.
115-4858
1.Crushinghazardofhandsorfeet—installthecylinderlock.
115-4859
1.Disengaged3.Engaged
2.Parkingbrake
115-4861
1.Auxiliaryhydraulics3.Forward
2.Lockedreverse(detent)4.Neutral(off)
115-4862
1.Loadervalvelock,
unlocked
2.Loadervalvelock,locked
106-6755
1.Enginecoolantunder
pressure.
3.Warning—donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator'sManual.
4.Warning—readthe
Operator'sManual.
10
93-9084
1.Liftpoint
2.Tie-downpoint
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
115-4860
1.Warning—readtheOperator'sManual.
2.Warning—settheparkingbrake,stoptheengine,removetheignitionkeyandlowertheloaderarmsbeforeleavingthemachine.
3.Crushinghazard—installthecylinderlockandreadtheinstructionsbeforeservicingorperformingmaintenance.
4.Cuttinghazardofhandsorfeet—waitforallmovingpartstostop;stayawayfrommovingparts;keepallguardsandshieldsin
place.
5.Crushing/dismembermenthazardofbystanders—keepbystandersasafedistancefromthemachine.
6.Explosionandelectricshockhazard—donotdiginareaswithburiedgasorelectricallines;contactlocalpowerorganizations
beforedigging.
11
117–1807
117–9905
1.Operator'sManuallocation
6.Fuelgauge—diesel11.Fast16.Tippinghazard—movethe
tractionunitwiththeheavy
enduphill;donottravel
withtheloaderarmsraised.
2.Engine—start7.Engineoilpressure
12.Continuousvariablesetting
17.Tippinghazard—slowthe
tractionunitwhenturning,
donottravelfastwhen
turning,lookbehindand
downwhenreversing.
3.Engine—run8.Battery
13.Slow
4.Engine—stop9.Enginetemperature14.Warning—donotoperate
thismachineunlessyou
aretrained.
5.Hourmeter
10.Glowplug
15.Electricshockhazard,
overheadpowerlines—stay
awayfromoverheadpower
lines.
12
ProductOverview
12
G017858
Figure4
1.Roadwheels7.Mountplate
2.Track
8.Reversesafetyplate
3.Liftcylinder9.Controlpanel
4.Loaderarms
10.Tie-down/liftloop
5.Hood11.Rearaccesscover
6.Auxiliaryhydraulic
couplers
12.Sidepanelscreen
Controls
Becomefamiliarwithallthecontrols(Figure5)beforeyou
starttheengineandoperatethetractionunit.
1
2
3
4
5
6 7
8
12
11
109
g013016
Figure5
1.Auxiliaryhydraulicslever
7.Loaderarm/attachmenttilt
lever
2.Keyswitch8.Parkingbrakelever
3.Hourmeter9.Tractioncontrol
4.Fuelgauge
10.Referencebar
5.Indicatorlightsandglow
plugswitch
11.Loadercontrolreference
bar
6.Throttlelever12.Loadervalvelock
KeySwitch
Thekeyswitch,usedtostartandstoptheengine,hasthree
positions:off,run,andstart.
Tostarttheengine,rotatethekeytothestartposition.Release
thekeywhenenginestartsanditwillmoveautomaticallyto
therunposition.
Tostoptheengine,rotatethekeytotheoffposition.
ThrottleLever
Movethecontrolforwardtoincreasetheenginespeedand
rearwardtodecreasespeed.
ReferenceBar
Whendrivingthetractionunit,usethereferencebaras
ahandleandaleveragepointforcontrollingthetraction
controlandtheauxiliaryhydraulicslever.Toensuresmooth,
controlledoperation,donottakebothhandsoffofthe
referencebarwhileoperatingthetractionunit.
13
TractionControl
Figure6
1.Referencebar(doesnotmovetogiveyouareferencepoint
andaxedhandletoholdwhileoperatingthetractionunit)
2.Tractioncontrol(movestocontrolthemachine)
•Tomoveforward,movethetractioncontrolforward
(Figure7).
Figure7
•Tomoverearward,movethetractioncontrolrearward
(Figure8).Whenreversing,lookbehindfor
obstructionsandkeepyourhandsonthereference
bar.
Figure8
•Toturnright,rotatethetractioncontrolclockwise
(Figure9).
G008131
Figure9
•Toturnleft,rotatethetractioncontrolcounterclockwise
(Figure10).
G008132
Figure10
•Tostop,releasethetractioncontrol(Figure6).
Note:Thefartheryoumovethetractioncontrolinany
direction,thefasterthemachinewillmoveinthatdirection.
LoaderArm/AttachmentTiltLever
Totilttheattachmentforward,slowlymovethelevertothe
right(Figure11).
Totilttheattachmentrearward,slowlymovethelevertothe
left(Figure11).
Tolowertheloaderarms,slowlymovetheleverforward
(Figure11).
Toraisetheloaderarms,slowlymovetheleverrearward
(Figure11).
Youcanalsopushtheleverfullyforwardintoadetent
position(Figure11)toreleasetheloaderarmssothatthe
attachmentrestsontheground.Thisallowsattachmentssuch
asthelevelerandthehydraulicbladetofollowthecontours
oftheground(i.e.,oat)whengrading.
14
Figure11
1.Lowertheloaderarms
4.Tilttheattachmentforward
2.Raisetheloaderarms
5.Detent(Float)position
3.Tilttheattachment
rearward
Bymovingthelevertoanintermediateposition(suchas,
forwardandleft),youcanmovetheloaderarmsandtiltthe
attachmentatthesametime.
LoaderValveLock
Theloadervalvelocksecurestheloaderarm/attachmenttilt
leversothatyoucannotpushitforward.Thishelpstoensure
thatnoonewillaccidentallylowertheloaderarmsduring
maintenance.Securetheloaderarmswiththelockanytime
youneedtostopthemachinewiththeloaderarmsraised.
Tosetthelock,liftuponitsoitclearstheholeinthecontrol
panelandswingittotheleftinfrontoftheloaderarmlever,
pushingitdownintothelockedposition(Figure12).
Figure12
1.Loadervalvelock
2.Loaderarm/attachmenttilt
lever
LoaderControlReferenceBar
Theloadercontrolreferencebarhelpsstabilizeyourhand
whileoperatingtheloaderarm/attachmenttiltlever.
AuxiliaryHydraulicsLever
Tooperateahydraulicattachmentintheforwarddirection,
rotatetheauxiliaryhydraulicsleverrearwardandpullitdown
tothereferencebar(Figure13,number1).
Tooperateahydraulicattachmentinreversedirection,rotate
thehydraulicsleverrearward,thenmoveitleftintotheupper
slot(Figure13,number2).
Ifyoureleasetheleverwhileintheforwardposition,thelever
willautomaticallyreturntotheneutralposition(Figure13,
number3).Ifitisinthereverseposition,itwillremainthere
untilyoupullitoutoftheslot.
Figure13
1.Forwardowhydraulics
3.Neutral
2.Reverseowhydraulics
ParkingBrakeLever
Tosettheparkingbrake,pushthebrakeleverforwardandto
theleftandthenpullitrearward(
Figure14).
Note:Thetractionunitmayrollslightlybeforethebrakes
engageinthedrivesprocket.
Figure14
Toreleasethebrake,pushtheleverforwardandthenright,
intothenotch.
FuelGauge
Thisgaugemeasurestheamountoffuelinthefueltank.
EngineOilPressureLight
Iftheengineoilpressuregetstoolow ,thislightilluminates
andanaudiblealarmsounds.Ifthishappens,stoptheengine
15
immediatelyandchecktheoil.Iflow,addoiland/orlook
forpossibleleaks.
G004350
123
45
Figure15
1.Engineoilpressurelight4.Batterychargeindicator
light
2.Enginecoolant
temperaturelight
5.Glowpluglight
3.Glowplugswitch
BatteryChargeIndicatorLight
Ifthebatterychargebecomestoolow ,thislightilluminates
andanaudiblealarmsounds.Ifthishappens,stoptheengine
andchargeorreplacethebattery.Checkthetensionofthe
alternatorbelt;refertoyourEngineOperator'sManual.
EngineCoolantTemperatureLight
Iftheenginecoolantgetstoohot,thislightilluminatesand
anaudiblealarmsounds.Ifthishappens,stoptheengineand
allowthetractionunittocool.Checkthecoolantlevelwhen
theenginehasfullycooled.
GlowPlugLight
Illuminateswhiletheglowplugsarechargedandwarming
theengine.
GlowPlugSwitch
Pressandholdthisswitchfor10secondstoactivatetheglow
plugsbeforestartingtheengine.
HourMeter
Thehourmeterdisplaysthenumberofhoursofoperation
thathavebeenloggedonthetractionunit.
Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
Model22323
Width
34inches(86cm)
Length
71inches(180cm)
Height
46inches(117cm)
Weight
1904lb(864Kg)
Operatingcapacity553lb(251Kg)
Tippingcapacity
1580lb(717Kg)
Wheelbase
31.2inches(79cm)
Dumpheight(withnarrowbucket)47inches(119cm)
Reach—fullyraised(withnarrowbucket)22inches(55cm)
Heighttohingepin(narrowbucketin
highestposition)
66inches(168cm)
Model22324
Width
41inches(104cm)
Length
71inches(180cm)
Height
43inches(109cm)
Weight
2013lb(913Kg)
Operatingcapacity553lb(251Kg)
Tippingcapacity
1580lb(717Kg)
Wheelbase
31.2inches(79cm)
Dumpheight(withnarrowbucket)47inches(119cm)
Reach—fullyraised(withnarrowbucket)22inches(55cm)
Heighttohingepin(narrowbucketin
highestposition)
66inches(168cm)
Attachments/Accessories
AselectionofToroapprovedattachmentsandaccessoriesis
availableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealeror
Distributororgotowww .Toro.comforalistofallapproved
attachmentsandaccessories.
Important:UseonlyToroapprovedattachments.
Otherattachmentsmaycreateanunsafeoperating
environmentordamagethetractionunit.
16
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
Important:Beforeoperating,checkthefuelandoil
level,andremovedebrisfromthetractionunit.Also,
ensurethattheareaisclearofpeopleanddebris.You
shouldalsoknowandhavemarkedthelocationsofall
utilitylines.
AddingFuel
Useonlyclean,freshdieselfuelorbiodieselfuelswithlow
(<500ppm)orultralow(<15ppm)sulfurcontent.The
minimumcetaneratingshouldbe40.Purchasefuelin
quantitiesthatcanbeusedwithin180daystoensurefuel
freshness.
Fueltankcapacity:5.85USgallons(22l)
Usesummergradedieselfuel(No.2-D)attemperatures
above20°F(-7°C)andwintergrade(No.1-DorNo.
1-D/2-Dblend)belowthattemperature.Useofwintergrade
fuelatlowertemperaturesprovideslowerashpointand
coldowcharacteristicswhichwilleasestartingandreduce
fuellterplugging.
Useofsummergradefuelabove20°F(-7°C)willcontribute
towardlongerfuelpumplifeandincreasedpowercompared
towintergradefuel.
Important:Donotusekeroseneorgasolineinsteadof
dieselfuel.Failuretoobservethiscautionwilldamage
theengine.
WARNING
Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.
•Avoidprolongedbreathingofvapors.
•Keepfaceawayfromnozzleandfueltankor
conditioneropening.
•Keepfuelawayfromeyesandskin.
BiodieselReady
Thismachinecanalsouseabiodieselblendedfuelofup
toB20(20%biodiesel,80%petrodiesel).Thepetrodiesel
portionshouldbeloworultralowsulfur.Observethe
followingprecautions:
•Thebiodieselportionofthefuelmustmeetspecication
ASTMD6751orEN14214.
•TheblendedfuelcompositionshouldmeetASTMD975
orEN590.
•Paintedsurfacesmaybedamagedbybiodieselblends.
•UseB5(biodieselcontentof5%)orlesserblendsincold
weather.
•Monitorseals,hoses,gasketsincontactwithfuelasthey
maybedegradedovertime.
•Fuellterpluggingmaybeexpectedforatimeafter
convertingtobiodieselblendsd.
•Contactyourdistributorifyouwishformoreinformation
onbiodiesel.
FillingtheFuelTank
DANGER
Incertainconditions,fuelisextremelyammable
andhighlyexplosive.Areorexplosionfromfuel
canburnyouandothersandcandamageproperty.
•Fillthefueltankoutdoors,inanopenarea,when
theengineiscold.Wipeupanyfuelthatspills.
•Neverllthefueltankinsideanenclosedtrailer.
•Neversmokewhenhandlingfuel,andstayaway
fromanopenameorwherefuelfumesmaybe
ignitedbyaspark.
•Storefuelinanapprovedcontainerandkeepit
outofthereachofchildren.Neverbuymore
thana30-daysupplyoffuel.
•Donotoperatewithoutentireexhaustsystemin
placeandinproperworkingcondition.
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingasparkwhich
canignitethefuelvapors.Areorexplosionfrom
fuelcanburnyouandothersandcandamage
property.
•Alwaysplacefuelcontainersonthegroundaway
fromyourvehiclebeforelling.
•Donotllfuelcontainersinsideavehicleoron
atruckortrailerbedbecauseinteriorcarpets
orplastictruckbedlinersmayinsulatethe
containerandslowthelossofanystaticcharge.
•Whenpractical,removeequipmentfromthe
truckortrailerandrefueltheequipmentwithits
wheelsontheground.
•Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfromaportable
container,ratherthanfromafueldispenser
nozzle.
•Ifafueldispensernozzlemustbeused,keepthe
nozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingis
complete.
17
1.Removethefueltankcap(Figure16).
Figure16
1.Fueltankcap
2.Fillthetanktoaboutoneinchbelowthetopofthe
tank,notthellerneck,withdieselfuel.
3.Installthefueltankcap.
CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily
1.Parkthetractionunitonalevelsurface,lowerthe
loaderarms,andstoptheengine.
2.Removethekeyandallowtheenginetocool.
3.Openthehood.
4.Cleanaroundtheoildipstick(
Figure17).
Figure17
1.Oildipstick2.Oilllercap
5.Pulloutthedipstickandwipethemetalendclean
(Figure17).
6.Slidethedipstickfullyintothedipsticktube(Figure17).
7.Pullthedipstickoutandlookatthemetalend.
8.Iftheoillevelislow(belowthebottomhole),clean
aroundtheoilllercapandremovethecap(
Figure17).
9.Slowlypouronlyenoughoilintothevalvecoverto
raisetheleveltothetopholeonthedipstick.
Important:Donotoverllthecrankcasewithoil
becausetheenginemaybedamaged.
10.Replacethellercapanddipstick.
11.Closethehood.
18
CheckingtheHydraulicFluid
Level
ServiceInterval:Every25hours
HydraulicTankCapacity:12USgallons(45.4l)
RefertoChangingtheHydraulicFluid(page43)forhydraulic
uidspecications.
Important:Alwaysusethecorrecthydraulicuid.
Unspecieduidswilldamagethehydraulicsystem.
1.Removetheattachment,ifoneisinstalled;referto
RemovinganAttachment(page24).
2.Parkthetractionunitonalevelsurface,lowerthe
loaderarms,andfullyretractthetiltcylinder.
3.Stoptheengine,removethekey,andallowtheengine
tocool.
4.Openthehood.
5.Cleantheareaaroundthellerneckofthehydraulic
tank(
Figure18).
Figure18
1.Hydraulicllerneckcap
6.Removethecapfromthellerneckandchecktheuid
levelonthedipstick(Figure19).
Theuidlevelshouldbebetweenthemarksonthe
dipstick.
Figure19
1.Fillerneck2.Dipstick
7.Ifthelevelislow,addenoughuidtoraiseittothe
properlevel.
8.Installthecaponthellerneck.
9.Closethehood.
19
Checking,Adding,and
BleedingtheEngineCoolant
ServiceInterval:Beforeeachuseordaily
Cleandebrisoffofthescreen,oilcooler,andfrontofthe
radiatordailyandmoreoftenifconditionsareextremely
dustyanddirty
Thecoolingsystemislledwitha50/50solutionofwater
andpermanentethyleneglycolantifreeze.Checkthelevel
ofcoolantintheexpansiontankatthebeginningofeach
daybeforestartingtheengine.
DANGER
Iftheenginehasbeenrunning,thepressurized,hot
coolantcanescapeandcausesevereburns.
•Donotremovetheradiatorcapwhentheengine
ishot.Alwaysallowtheenginetocoolatleast
15minutesoruntiltheradiatorcapiscool
enoughtotouchwithoutburningyourhand
beforeremovingtheradiatorcap.
•Donottouchradiatorandsurroundingparts
thatarehot.
•Usearagwhenopeningtheradiatorcap,and
openthecapslowlytoallowsteamtoescape.
DANGER
Rotatingshaftandfancancausepersonalinjury.
•Donotoperatethemachinewithoutthecovers
inplace.
•Keepngers,handsandclothingclearof
rotatingfananddriveshaft.
•Shutofftheegineandremovetheignitionkey
beforeperformingmaintenance.
1.Checkthelevelofcoolantintheexpansiontank
(
Figure20).
Thecoolantlevelshouldbeatorabovethemarkon
thesideofthetank.
Figure20
1.Expansiontank
2.Fullmark
2.Ifthecoolantlevelislow ,completethefollowing
procedure:
A.Removethecoolantllcap(Figure21).
Figure21
1.Expansiontank3.Topcoolantbleedvalve
2.Coolantllcapandller
neck
4.Frontcoolantbleedvalve
B.Openthefrontandtopcoolantbleedvalves
(Figure21).
C.Pourcoolantintothecoolantllerneckuntilthe
coolantbeginstocomeoutofthefrontcoolant
bleedvalve(Figure21).
D.Closethefrontcoolantbleedvalve(Figure21).
E.Pourcoolantintothecoolantllerneckuntilthe
coolantbeginstocomeoutofthetopcoolant
bleedvalve(
Figure21).
20
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Toro TX 525 Compact Utility Loader User manual

TX 525 Compact Utility Loader
Toro
Brand
Toro
Model
TX 525 Compact Utility Loader
Category
Engine
Type
User manual
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