Toro 4045 Directional Drill User manual

Type
User manual
FormNo.3401-814RevA
4045DirectionalDrill
ModelNo.23823—SerialNo.315000001andUp
ModelNo.23823A—SerialNo.315000001andUp
ModelNo.23823C—SerialNo.315000001andUp
ModelNo.23823TE—SerialNo.315000001andUp
ModelNo.23823W—SerialNo.315000001andUp
ModelNo.23825—SerialNo.315000001andUp
ModelNo.23825A—SerialNo.315000001andUp
ModelNo.23825C—SerialNo.315000001andUp
ModelNo.23825TE—SerialNo.315000001andUp
ModelNo.23825W—SerialNo.315000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3401-814*A
ThisproductcomplieswithallrelevantEuropeandirectives;
fordetails,pleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Becauseinsomeareastherearelocal,state,orfederal
regulationsrequiringthatasparkarresterbeusedonthe
engineofthismachine,asparkarresterisavailableas
anoption.Ifyourequireasparkarrester,contactyour
AuthorizedToroServiceDealer.
GenuineTorosparkarrestersareapprovedbytheUSDA
ForestryService.
Important:ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
landwithoutasparkarrestermufermaintainedin
workingorder,ortheengineconstricted,equipped,and
maintainedforthepreventionofre.Otherstatesor
federalareasmayhavesimilarlaws.
Theenclosed
Engine Owner's Man ual
issuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.
Forradiofrequencycomplianceinformation,referto
your
Compliance Statement Addendum
thatpertains
toyourcountry.
Labeledpowerratingsaresuppliedbytheenginemanufacturer
inaccordancewithSAEtestingandgross/netpowerrating
standards(J1940,J1995,J1349).
Introduction
Thismachineisadirectionaldrillintendedforunderground
drillingandpullbackoperationforutilitylinesincluding
electrical,gas,communication,water,etc.Itisdesignedto
operateawidevarietyofattachmentseachofwhichperform
aspecializedfunction.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comforproduct
safetyandoperationtrainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved
Contents
Safety...........................................................................4
Training.................................................................4
Preparation.............................................................4
GeneralOperation..................................................4
DrivingSafety.........................................................5
DrillingSafety.........................................................6
MaintenanceandStorage..........................................7
NoiseandVibrationLevels.......................................8
SafetyandInstructionalDecals.................................9
ProductOverview.........................................................21
Controls...............................................................24
OperatorPlatform..............................................24
ControlPanel.....................................................25
LeftJoystick—ModeI.........................................26
LeftJoystick—ModeII........................................27
RightJoystick—ModeI.......................................28
RightJoystick—ModeII......................................29
RearControlPanel..............................................30
DrillFrameandStabilizerControls........................31
DrivePendant....................................................31
DrillPendant......................................................32
Stake-DownLevers.............................................34
Specications........................................................34
Operation....................................................................35
UnderstandingHorizontalDirectionalDrilling
........................................................................35
GatheringSiteInformation......................................36
PlanningtheBorePath............................................38
PreparingtheJobSiteandtheMachine......................43
DrillingtheBore....................................................51
BackreamingandPullback.......................................56
FinishingtheJob....................................................58
UsingtheTJCApplicator........................................58
MovingaDisabledMachine.....................................60
ReplacingthePipeHolder.......................................60
PositioningtheCab(ModelwithCabonly).................61
OpeningtheDoor(ModelwithCabonly)..................61
OperatingtheAirConditioningandHeating
(ModelwithCabonly).........................................62
OperatingtheWindshieldWipers(ModelwithCab
only).................................................................62
Maintenance.................................................................63
RecommendedMaintenanceSchedule(s)......................63
PremaintenanceProcedures........................................65
OpeningtheFrontHood.........................................65
OpeningtheRear-AccessDoor................................65
UsingtheCylinderLock..........................................66
Lubrication...............................................................67
GreasingtheMachine.............................................67
EngineMaintenance..................................................69
CleaningtheCrankcase-VentTube............................69
ServicingtheAir-CleaningSystem............................69
ServicingtheEngineOilandFilter............................71
AdjustingtheValveClearance..................................73
FuelSystemMaintenance...........................................74
DrainingWaterfromtheFuelFilter...........................74
DrainingWaterfromtheFuelTank...........................74
PrimingtheFuelSystem..........................................75
ReplacingtheFuelFilters.........................................75
CheckingtheFuelLinesandConnections..................76
DrainingandCleaningtheFuelTank.........................76
ElectricalSystemMaintenance....................................77
ServicingtheBattery...............................................77
ChargingtheBattery...............................................78
Jump-StartingtheMachine......................................78
DriveSystemMaintenance.........................................79
CheckingtheOilLevelfortheStakedown
PlanetaryDrive..................................................79
CheckingtheOilLevelfortheTracksPlanetary
Drive................................................................80
ChangingtheOilfortheTracksPlanetary
Drive................................................................80
CheckingtheOilLevelfortheRotaryMotor
PlanetaryDrive..................................................81
CheckingtheOilfortheThrustMotorPlanetary
Drive................................................................81
CheckingtheOilfortheGearboxDrive.....................82
ChangingtheOilfortheGearboxDrive.....................82
ServicingtheTracks................................................83
CoolingSystemMaintenance......................................84
CheckingtheCoolantLevelintheRadiator................85
CheckingtheConditionofCooling-System
Components......................................................85
CheckingtheConcentrationoftheCoolant................85
CleaningtheCoolingSystem....................................85
BeltMaintenance......................................................88
ServicingtheEngine-DriveBelt................................88
HydraulicSystemMaintenance....................................90
ServicingtheHydraulicFluid...................................90
Drilling-FluidPumpMaintenance................................93
ServicingtheDrilling-Fluid-PumpOil.......................93
PreparingtheDrilling-FluidSystemforCold
Weather.............................................................95
CabMaintenance.......................................................97
ChangingtheCabAirFilter.....................................97
FillingtheWindshield-WasherFluidTank..................97
Cleaning...................................................................98
CleaningwiththeSpray-HoseAttachment.................98
CleaningPlasticandResinParts................................98
Storage........................................................................99
Troubleshooting.........................................................100
Index........................................................................103
3
Safety
Improperuseormaintenancebytheoperatororowner
canresultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructions,andpayattentionto
thesafetyalertsymbol,whichmeansCaution,Warning,or
Danger—“personalsafetyinstruction.Failuretocomply
withtheinstructionsmayresultinpersonalinjuryor
death.
Important:Thismachinewasmanufacturedaccording
totheappropriateregulatorystandardsineffectatthe
timeofmanufacture.Modifyingthismachineinany
waymaycauseittobeoutofcompliancewiththose
standardsandwiththeinstructionsinthis
Operator’ s
Man ual
.Modicationstothismachineshouldonlybe
madebyeitherthemanufactureroranAuthorizedToro
Dealer.
Thisproductiscapableofamputatinghandsandfeet.Follow
allsafetyinstructionstoavoidseriousinjuryordeath.
Theowner/usercanpreventandisresponsibleforaccidents
orinjuriesoccurringtopeople,ordamagetoproperty.
Important:Beforeoperatinginanareawith
high-voltagelinesorcables,contacta“One-Call
SystemDirectory”service.IntheUSA,call811or
yourlocalutilitycompany.Ifyoudonotknowyour
localutilitycompany’sphonenumber,callthenational
number(USAandCanadaonly)at1-888-258-0808.Also,
contactanyutilitycompaniesthatarenotparticipants
ofthe“One-CallSystemDirectory”service.Please
refertoDrillingNearUtilityLines(page6)formore
information.
Training
ReadtheOperator'sManualandothertrainingmaterial.
Note:Iftheoperator(s)ormechanic(s)cannotread
English,itistheowner'sresponsibilitytoexplainthis
materialtothem.
Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
Donotletchildrenoruntrainedpeopleoperateorservice
theequipment.
Preparation
Evaluatetheterraintodeterminewhataccessoriesand
attachmentsareneededtoproperlyandsafelyperform
thejob.Onlyuseaccessoriesandattachmentsapproved
bythemanufacturer.
Wearappropriateclothing;includingahardhat,safety
glasses,longpants,electricallyinsulatedsafetyboots
(rubberboots),electricallyinsulatedgloves,andhearing
protection.
Important:Longhair,looseclothingorjewelrymay
gettangledinmovingparts.
Inspecttheareawheretheequipmentistobeusedand
ensurethatallobjectsareremovedfromthemachine
beforeuse.
Useextracarewhenhandlingfuels.Theyareammable
andvaporsareexplosive.
Useonlyanapprovedcontainer.
Donotremovethefuelcaporaddfuelwiththe
enginerunning.Allowtheenginetocoolbefore
refueling.Donotsmokenearthemachinewhenthe
engineisrunning.
Donotrefuelordrainthemachineindoors.
Checkthattheoperator'spresencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperatethemachineunlesstheyare
functioningproperly.
GeneralOperation
Donotruntheengineinanenclosedarea.
Donotoperatethemachinewhilechildren,pets,or
untrainedpeoplenearby.
Donotoperatethemachinewithdamagedguards,
shields,orwithoutsafetyprotectivedevicesinplace.
Ensurethatallinterlocksareattached,adjustedproperly,
andfunctioningproperly.
Ensurethatyouwearelectricallyinsulatedsafetyboots
andgloves.
Donotchangetheenginegovernorsettingoroverspeed
theengine.
Keepawayfrommovingmachinepartsandpipes.
Donotoperatethemachinewhenundertheinuence
ofalcoholordrugs.
Donotleavethemachinerunningunattended.Stopthe
engineandremovethekeybeforeleaving.
Locatethepinch-pointareasmarkedonthemachineand
attachmentsandkeephandsandfeetawayfromthese
areas.
Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
4
DrivingSafety
Youdrivethemachinetoandfromtheworksitewiththeuse
ofatetheredremote.Whendrivingthemachine,observethe
followingsafetyprecautions:
Operatethedrivependantalongsidethemachineoutside
ofthedangerzone(Figure3).
Keepallbystandersawaywhilemovingthemachine.
Donotcarrypassengersonthemachine.
Watchfortheturning-radiussweepofthedrillframe,as
thecenteroftheturningradiusistheendofthetrack.
Movingthemachinewiththetetheredremotecan
beerratic;moveslowlywhenusingtheremotefor
movement.
Usecarewhenloadingorunloadingthemachineontoa
trailer.
Watchfortrafcwhencrossingroadways.
Checkforoverheadclearances(i.e.branches,doorways,
electricalwires)beforedrivingunderanyobjectsanddo
notcontactthem.
Usecarewhendrivingthemachineonsoftorunstable
ground.
Note:Softorunevengroundcanreducestability.
Whendrivingonaslope,theoperatorshouldbeup-slope
fromthemachine.
Note:Themachinecanbeunstableonslopes.
Driveinaccordancewiththeweatherconditions.
Note:Drivewithcautionduringadverseweather
conditions.
Thefollowingillustrationdisplaysthesafedistancethatmust
bekeptbyallindividualswhilemovingthemachine.
Figure3
DrivingDangerZone
1.1.8m(6ft)safetydistance
3.Turning-radiuscenter
2.Operator4.3m(10ft)safetydistance
5
DrillingSafety
Alwayslowerthepedestriansafetybarbeforedrilling
(Figure4).
Ensurethatnooneapproachesapipewhileitisspinning.
Thepipecansnagonclothingandcauseamputation
ordeath.AlwaysengagetheExit-sideLockoutbefore
anyoneapproachesthefrontofthemachine,bit,reamer,
orpipe.
DrillingDangerZone
Thedangerzoneistheareawithinandaroundthemachine
whereapersonisexposedtotheriskofinjury.Thisproximity
includeswhereapersonisreachablebyoperationalmovement
ofthemachine,itsworkingdevices,auxiliaryequipment,or
swinging/fallingequipment.
Thefollowingillustrationdisplaysthesafedistancerequired
byallindividualswhiledrilling.
Figure4
DrillingDangerZone
1.3m(10ft)safetydistance3.1.8m(6ft)safetydistance
2.Pedestriansafetybar
DrillingNearUtilityLines
Important:Beforeoperatinginanareawith
high-voltagelinesorcables,contacta“One-CallSystem
Directory”service.IntheUSA,call811oryourlocal
utilitycompany.Ifyoudonotknowyourlocalutility
company’sphonenumber,callthenationalnumber
(USAandCanadaonly)at1-888-258-0808.Also,contact
anyutilitycompaniesthatarenotparticipantsofthe
“One-CallSystemDirectory”service.
UtilityLineColor
Refertothefollowingtablefortheproperutilitylineandthe
correspondingutilitylinecolor(USAandCanada).
UtilityLine
UtilityLine
Color
ElectricRed
Telecommunication,alarmorsignal,cables,
orconduit
Orange
Naturalgas,oil,steam,petroleum,orother
gaseousorammablematerial
Yellow
SeweranddrainGreen
DrinkingwaterBlue
Reclaimedwater,irrigation,andslurrylinesPurple
TemporarysurveymarkingsPink
ProposedexcavationlimitsWhite
6
ElectricalLineSafety
WARNING
Donotleavetheseatofthemachineifthemachine
ischargedwithelectricity.
Ifyouleavetheseatofthemachineortouch
anypartofthemachinewhenitischargedwith
electricity,seriousinjuryordeathcouldresult.
Intheeventofanelectricstrikethatchargesthemachine,the
Zap-AlertElectricStrikealarmsystemwillsoundforaslong
asthemachineischargedwithpower.
Note:Immediatelycontacttheproperemergencyandutility
authoritiestosecuretheareainthecasethatthemachineis
chargedandyoucannotleavetheseatofthemachine.
Note:Itispossibletostrikeautilitylinewithoutthemachine
becomingcharged.
Thealarmwillsoundifthedrillcontactsanelectrical
powersource.
Itislikely(butnotalwaysthecase)thatthepower-source
interrupterorbreakerwilltrip,buttoensureyoursafety,
considerthatthemachinemaybeconductingelectricity.
Donotattempttoleavethemachine.
Important:Youwillbesafeaslongasyoudonot
leavetheseatofthemachine.
Touchinganypartofthemachinemaygroundyou.
Donotallowanotherindividualtotouchorapproach
themachinewhencharged.
Thealarmmaysoundifacommunicationlineisbroken,
butuntilyouarecertain,youmustconsiderthealarmto
beanelectricstrike.
GasLineSafety
WARNING
Ifyoudamageagasline,animmediateexplosion
andrehazardcouldoccur.Leakinggasisboth
ammableandexplosiveandmaycauseserious
injuryordeath.
Donotsmokewhileoperatingthemachine.
Shutoffthemachineandremovethekey.
Removeallindividualsfromtheworkarea.
Immediatelycontacttheproperemergencyand
utilityauthoritiestosecurethearea.
WaterLineSafety
Ifyoudamageawaterline,apotentialoodhazard
couldoccur.
Shutoffthemachineandremovethekey.
Removeallindividualsfromtheworkarea.
Immediatelycontacttheproperemergencyand
utilityauthoritiestosecurethearea.
CommunicationLineSafety
Important:RefertoElectricalLineSafety(page7)ifa
communicationlineisdamaged.
CAUTION
Ifyoudamagetheber-opticcableandlookinto
theexposedhighly-intenselight,youmayharm
youreyes.
Shutoffthemachineandremovethekey.
Removeallindividualsfromtheworkarea.
Immediatelycontacttheproperemergencyand
utilityauthoritiestosecurethearea.
MaintenanceandStorage
Donottouchpartswhichmaybehotfromoperation.
Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservice.
Lowerthethrustframe,stoptheengine,andremove
thekey.Waitforallmovementtostopbeforeadjusting,
cleaning,orrepairing.
Cleandebrisfromattachments,drives,mufers,and
enginetohelppreventres.Cleanupoilorfuelspillage.
Lettheenginecoolbeforestoring,anddonotstorenear
aame.
Donotstorefuelnearamesordrainindoors.
Parkthemachineonlevelground.
Donotallowuntrainedpersonneltoservicethemachine.
Carefullyreleasepressurefromcomponentswithstored
energy.
Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
Disconnectthebatterybeforemakinganyrepairs.
Disconnectthenegativeterminalrstandthepositive
last.Reconnectpositiverstandnegativelast.
Chargebatteriesinanopen,wellventilatedarea,away
fromsparkandames.Unplugthechargerbefore
connectingordisconnectingitfromthebattery.Wear
protectiveclothinganduseinsulatedtools.
Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyes,andclothing.Protectyourface,
eyes,andclothingwhenworkingwithabattery.
Batterygasescanexplode.Keepcigarettes,sparksand
amesawayfromthebattery.
7
Keepallpartsingood-workingconditionandallhardware
tightened.Replaceallwornordamageddecals.
Ifanymaintenanceorrepairrequirestheframetobe
intheraisedposition,securetheframeintheraised
positionwiththehydrauliccylinderlock;refertoUsing
theCylinderLock(page66).
Keepnutsandboltstight.
Keepequipmentingoodcondition.
Donottamperwithsafetydevices.
Keepthemachinefreeofgrass,leaves,orotherdebris
build-up.Cleanupoilorfuelspillage.Allowthemachine
tocoolbeforestoring.
Useextracarewhenhandlingfuels.Theyareammable
andvaporsareexplosive.
Useonlyanapprovedcontainer.
Donotremovethefuelcaporaddfuelwhenthe
engineisrunning.Allowtheenginetocoolbefore
refueling.Donotsmoke.
Donotrefuelthemachineindoors.
Donotstorethemachineorfuelcontainerinside
wherethereisanopename,suchasnearawater
heaterorfurnace.
Donotllacontainerwhileitisinsideavehicle,
trunk,pick-upbed,oranysurfaceotherthanthe
ground.
Keepcontainernozzleincontactwiththetankduring
lling.
UseonlygenuineTororeplacementpartstoensurethat
originalstandardsaremaintained.
Keepyourbodyandhandsawayfrompinholeleaks
ornozzlesthatejecthighpressurehydraulicuid.Use
cardboardorpapertondhydraulicleaks;donotuse
yourhands.Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjuryrequiringsurgerywithina
fewhoursbyaqualiedsurgeonorgangrenemayresult.
NoiseandVibrationLevels
WARNING
Theoperatormustwearhearingprotectionwhen
operatingthemachine.Failuretowearhearing
protectionmaycausehearingloss.
SoundPressureLevel
Thisunithasasoundpressurelevelattheoperator’searof92
dBA,whichincludesanUncertaintyValue(K)of1dBA.
Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinEN791.
SoundPower
Thisunithasaguaranteedsoundpowerlevelof110dBA,
whichincludesanUncertaintyValue(K)of3.75dBA.
Thesoundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO4871.
VibrationLevel
Measuredvibrationlevelforrighthand=1.8m/s
2
Measuredvibrationlevelforlefthand=1.3m/s
2
Measuredvibrationlevelforwholebody=0.03m/s
2
UncertaintyValue(K)=0.02m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO20643.
8
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
117-2718
125-6118
1.Crushinghazard,machinemovement—readtheOperators
Manual.
125-6120
1.Lowerdrillcarriage
4.Lowerleftstabilizer
2.Raisedrillcarriage5.Raiserightstabilizer
3.Raiseleftstabilizer
6.Lowerrightstabilizer
9
125-6137
125-6108
1.Thrownobjecthazard—readtheOperator’sManual.
125-6694
1.Tie-downpoint
125-8473
1.Explosionhazard—wear
eyeprotection.
3.Firehazard—keepopen
amesaway.
2.Causticliquid/chemical
burnhazard—rinse
affectedareaandseek
medicalassistance.
4.Poisonhazard—donot
tamperwiththebattery.
10
125-6114
1.Storedenergyhazard—donotusetools;readthe
OperatorsManual.
125-6119
1.Entanglementhazard—keepawayfrommovingobjects.
125-6126
1.Entanglementhazard—keepawayfrommovingparts.
125-6131
1.Warning—stayatleast3m(10ft)awayfromthemachine.
11
125-6115
1.Crushinghazard—deploycylinderlocksbeforeperforming
maintenance.
125-6110
1.Crushinghazard—donotstandunderanypartofthe
machine.
125-6128
1.Highpressureuidhazard,injectionintothebody—read
theOperator’sManualbeforeperformingmaintenance.
125-6130
1.Warning—readtheOperator’sManual;stayatleast3m(10ft)awayfromthefrontandrearofthemachineand1.8m(6ft)
awayfromthesidesofthemachine.
12
125-6109
1.Electricalshockhazard—whentheZap-Alertsystemis
activatedbyapowerstrike,donotleavetheoperator’s
positionortouchthegroundandthemachineatthesame
time;themachinewillbeenergizedwithelectricalpower.
125-6111
1.Stakeup6.Stakeup
2.Stakedown7.Stakespin
counterclockwise
3.Stakespin
counterclockwise
8.Stakedown
4.Stakespinclockwise9.Stakespinclockwise
5.Leftstake
10.Rightstake
125-6123
1.Loadpipesfrombackrowrst.
125-6124
1.Centerthepipejointbetweentheupper(makeup/breakout
wrench)andlowerwrenches(stationarywrench).
13
125-6107
1.Crushinghazardofhandandfoot—keephandsandfeet
away.
125-6116
1.Fallinghazard—donotmovethemachinewhensomeone
isintheoperator’sposition.
125-6140
1.Rotatethechair.
125-6152
1.Moveseatforwardsandbackwards.
14
125-6158
ModelwithCabonly
1.Engine—start
13.Withtriggerreleased,rockforwardtorotatebaskettoward
pipecam,rockbackwardtorotatebaskettowarddrillframe.
2.Pressdowntostoptheengine14.Withtriggerreleased,upperbuttonclosespipegripper,lower
buttonopenspipegripper.
3.Pulluptostarttheengine
15.Withtriggerpressed,rockforwardtorotatetheupperwrench
(makeup/breakoutwrench)counterclockwisetoloosenajoint;
rockrearwardtorotatetheupperwrench(makeup/breakout
wrench)clockwisetotightenajoint.
4.ResetZap-Alertsystem
16.Withtriggerpressed,pressfrontorrearbuttontoresume
thepreviouslysetauto-drillspeed;pressandholdthefront
buttontoincreasetheauto-drillspeed;pressandholdthe
rearbuttontodecreasetheauto-drillspeed.
5.Zap-Alertsystemtriggered
17.ModeI—lefttriggerreleased,extendspipegrippertowarddrill
frame;lefttriggerpressed,openslowerwrench(stationary
wrench).ModeII—spindrillspindleclockwise.
6.Unlockexit-sidelockout
18.ModeI—lefttriggerreleased,extendspipegrippertowardpipe
holder;lefttriggerpressed,closeslowerwrench(stationary
wrench).ModeII—spindrillspindlecounterclockwise.
7.Resetexit-sidelockout
19.ModeI—lefttriggerreleased,lowerspipeelevator;left
triggerpressed,opensupperwrench(makeup/breakout
wrench).ModeII—lefttriggerreleased,extendspipegripper
towarddrillframe;lefttriggerpressed,opensupperwrench
(makeup/breakoutwrench).
8.Engagedrivemovementandsetupfunctions20.ModeI—lefttriggerreleased,raisespipeelevator;left
triggerpressed,closesupperwrench(makeup/breakout
wrench).ModeII—lefttriggerreleased,extendspipegripper
towardpipeholder;lefttriggerpressed,closesupperwrench
(makeup/breakoutwrench).
9.Engagedrillcarriagemovementandotherdrillfunctions
21.Exit-sidelockout—drill-enabledlight
10.TurntheworklightOnorOff
22.Transmitter-battery-statusLight
11.Swingthecabinorout
23.Increaseordecreasetheenginespeed
12.Windshield-wipercontrol24.Rotatethecabclockwiseorcounterclockwise
15
125-6142
1.Exit-sidelockout—resetlight
14.Worklights—Off
2.Exit-sidelockout—drill-enabledlight15.Pressandholdtoincreaseenginespeed.
3.Transmitter-battery-statuslight16.Enginespeed
4.Engine—start17.Pressandholdtodecreaseenginespeed.
5.Pressdowntostoptheengine;pulluptostarttheengine.
18.ModeI—lefttriggerreleased,extendspipegrippertowarddrill
frame;lefttriggerpressed,openslowerwrench(stationary
wrench).ModeII—spindrillspindleclockwise.
6.ResetZap-Alertsystem
19.ModeI—lefttriggerreleased,extendspipegrippertowardpipe
holder;lefttriggerpressed,closeslowerwrench(stationary
wrench).ModeII—spindrillspindlecounterclockwise.
7.Zap-Alertsystemtriggered
20.ModeI—lefttriggerreleased,lowerspipeelevator;left
triggerpressed,opensupperwrench(makeup/breakout
wrench).ModeII—lefttriggerreleased,extendspipegripper
towarddrillframe;lefttriggerpressed,opensupperwrench
(makeup/breakoutwrench).
8.Unlockexit-sidelockout
21.ModeI—lefttriggerreleased,raisespipeelevator;left
triggerpressed,closesupperwrench(makeup/breakout
wrench).ModeII—lefttriggerreleased,extendspipegripper
towardpipeholder;lefttriggerpressed,closesupperwrench
(makeup/breakoutwrench).
9.Resetexit-sidelockout
22.Withtriggerreleased,rockforwardtorotatebaskettoward
pipecam,rockbackwardtorotatebaskettowarddrillframe.
10.Engagedrivemovementandsetupfunctions
23.Withtriggerreleased,upperbuttonclosespipegripper,lower
buttonopenspipegripper.
11.Engagedrillcarriagemovementandotherdrillfunctions24.Withtriggerpressed,rockforwardtorotatetheupperwrench
(makeup/breakoutwrench)counterclockwisetoloosenajoint;
rockrearwardtorotatetheupperwrench(makeup/breakout
wrench)clockwisetotightenajoint.
12.Worklights—On25.Withtriggerpressed,pressfrontorrearbuttontoresume
thepreviouslysetauto-drillspeed;pressandholdthefront
buttontoincreasetheauto-drillspeed;pressandholdthe
rearbuttontodecreasetheauto-drillspeed.
13.Worklights
16
125-6125
1.Warning—readthe
OperatorsManual.
6.Pressandholdtomove
thedrillcarriageathigh
speedupordownthedrill
frame.
2.Explosionhazard;
electricalshock
hazard—donotdigbefore
callinglocalservices.
7.ModeI—spindrillspindle
clockwise.ModeII—left
triggerpressed,openthe
lowerwrench(stationary
wrench);lefttrigger
released,raisethepipe
elevator.
3.Presstoapplythread-joint
compound.
8.ModeI—spindrillspindle
counterclockwise.Mode
II—lefttriggerpressed,
closethelowerwrench
(stationarywrench);left
triggerreleased,lowerthe
pipeelevator.
4.Pressandholdfor
maximumdrillinguid
pressure;releasetostop
theow.
9.Thrustthedrillcarriage
forward.
5.Presstoturnthe
drilling-uidpumpon
oroff.
10.Pullthedrillcarriage
rearward.
125-1641
1.Forwardleft
6.Forwardright
2.Increaserpm7.High
3.Enginespeed8.Trackspeed
4.Decreaserpm9.Low
5.Reverseleft
10.Reverseright
125-1621
1.Presstheoperatorpresenceswitchtoenablemachine
movement.
125-1622
1.Pulluptostarttheengine.2.Pushdowntostopthe
engine.
17
125-6127
1.Cutting/dismembermenthazard,fan—keepawayfrom
movingparts.
125-6129
1.Hotsurface—keepawayfromhotsurfaces.
125-6141
1.Engine—heatinglight4.Engine—start
2.Engine—stop5.Drill-pendantreceptacle
3.Engine—run6.Drive-pendantreceptacle
0000
0000
0000
125-6157
1.Disconnectthebattery
power.
3.On/Start
2.Off/Stop4.ReadtheOperators
Manual.
18
125-6113
1.Warning—readtheOperator’sManual.4.Warning—keepawayfrommovingparts;keepallguardsand
shieldsinplace.
2.Warning—donotoperatethemachineunlessyouaretrained.5.Warning—wearhearingprotection.
3.Warning—keepbystandersawayfromthemachine.6.Explosionhazard,electricalshockhazard;donotdigbefore
callinglocalutilities.
125-6117
1.Fallinghazard—donotstandonthemachinewhileitis
moving.
125-6139
1.Liftpointandtie-downpoint
125-6135
19
125-1623
1.Forwardlefttrack/forwardrotary11.Wrenchmakeup(forupperwrench)
2.Reverselefttrack/reverserotary
12.Raisepipeelevator
3.Drillinguidpumpon
13.Lowerpipeelevator
4.Forwardrighttrack/forwardcarriage
14.Reversecamrotation
5.Reverserighttrack/reversecarriage15.Forward(towardoperator)camrotation
6.Tightenlowerwrench(stationarywrench)
16.Tightenpipegrip
7.Loosenlowerwrench(stationarywrench)
17.Loosenpipegrip
8.Tightenupperwrench(makeup/breakoutwrench)
18.Reversedrillspindle
9.Loosenupperwrench
19.Forward(towardoperator)drillspindle
10.Wrenchbreakout(forupperwrench)
20
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Toro 4045 Directional Drill User manual

Type
User manual

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