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Grizzly G0519 User manual

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MODEL G0519
MILL/DRILL/TAPPING MACHINE
OWNER'S MANUAL
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WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
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4HISMANUALPROVIDESCRITICALSAFETYINSTRUCTIONSONTHEPROPERSETUP
OPERATIONMAINTENANCEANDSERVICEOFTHISMACHINEEQUIPMENT
&AILURETOREADUNDERSTANDANDFOLLOWTHEINSTRUCTIONSGIVENINTHIS
MANUALMAYRESULTINSERIOUSPERSONALINJURYINCLUDINGAMPUTATION
ELECTROCUTIONORDEATH
4HEOWNEROFTHISMACHINEEQUIPMENTISSOLELYRESPONSIBLEFORITS
SAFEUSE4HISRESPONSIBILITYINCLUDESBUTISNOTLIMITEDTOPROPER
INSTALLATIONINASAFEENVIRONMENTPERSONNELTRAININGANDUSAGE
AUTHORIZATIONPROPERINSPECTIONANDMAINTENANCEMANUALAVAILABILITY
ANDCOMPREHENSIONAPPLICATIONOFSAFETYDEVICESBLADECUTTERINTEG
RITYANDTHEUSAGEOFPERSONALPROTECTIVEEQUIPMENT
4HEMANUFACTURERWILLNOTBEHELDLIABLEFORINJURYORPROPERTYDAMAGE
FROMNEGLIGENCEIMPROPERTRAININGMACHINEMODIFICATIONSORMISUSE
3OMEDUSTCREATEDBYPOWERSANDINGSAWINGGRINDINGDRILLINGAND
OTHERCONSTRUCTIONACTIVITIESCONTAINSCHEMICALSKNOWNTOTHE3TATE
OF#ALIFORNIATOCAUSECANCERBIRTHDEFECTSOROTHERREPRODUCTIVE
HARM3OMEEXAMPLESOFTHESECHEMICALSARE
s ,EADFROMLEADBASEDPAINTS
s #RYSTALLINESILICAFROMBRICKSCEMENTANDOTHERMASONRYPRODUCTS
s !RSENICANDCHROMIUMFROMCHEMICALLYTREATEDLUMBER
9OURRISKFROMTHESEEXPOSURESVARIESDEPENDINGONHOWOFTENYOU
DOTHISTYPEOFWORK4OREDUCEYOUREXPOSURETOTHESECHEMICALS
7ORKINAWELLVENTILATEDAREAANDWORKWITHAPPROVEDSAFETYEQUIP
MENTSUCHASTHOSEDUSTMASKSTHATARESPECIALLYDESIGNEDTOFILTER
OUTMICROSCOPICPARTICLES
Table of Contents
INTRODUCTION ............................................... 2
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SECTION 1: SAFETY ....................................... 6
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SECTION 2: CIRCUIT REQUIREMENTS ........ 9
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SECTION 3: SET UP ...................................... 10
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SECTION 4: OPERATIONS ........................... 15
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SECTION 5: ACCESSORIES ......................... 26
SECTION 6: MAINTENANCE ......................... 29
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SECTION 7: SERVICE ................................... 31
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SECTION 8: WIRING ...................................... 35
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SECTION 9: PARTS ....................................... 40
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WARRANTY AND RETURNS ........................ 49
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INTRODUCTION
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Functional OverviewManual Accuracy
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MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0519 MILL/DRILL/TAPPING MACHINE
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Weight.............................................................................................................................................................. 620 lbs.
Length/Width/Height.................................................................................................................31-1/2 x 46-1/2 x 57 in.
Foot Print (Length/Width)....................................................................................................................... 24 x 15-3/4 in.
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Type........................................................................................................................................................... Wood Crate
Content............................................................................................................................................................ Machine
Weight.............................................................................................................................................................. 673 lbs.
Length/Width/Height............................................................................................................................. 31 x 35 x 46 in.
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Switch.......................................................................................................................................Push Button/Reversing
Switch Voltage...................................................................................................................................................... 220V
Cord Length.......................................................................................................................................................... 10 ft.
Cord Gauge....................................................................................................................................................18 gauge
Minimum Circuit Size........................................................................................................................................ 15 amp
Plug Included............................................................................................................................................................No
Phase Converter....................................................................................................................................G5842, G5844
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Type........................................................................................................................................... TEFC Induction
Horsepower.................................................................................................................................................1 HP
Voltage........................................................................................................................................................220V
Prewired......................................................................................................................................................220V
Phase.........................................................................................................................................................Three
Amps........................................................................................................................................................ 4-1/4A
Speed.................................................................................................................................................1725 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 1
Power Transfer ................................................................................................................................. Gear Drive
Bearings........................................................................................................ Shielded, Permanently Lubricated
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Spindle Travel........................................................................................................................................ 4-3/4 in.
Swing................................................................................................................................................... 20-1/2 in.
Longitudinal Table Travel.....................................................................................................................21-5/8 in.
Cross Table Travel.................................................................................................................................7-7/8 in.
Head Travel..........................................................................................................................................15-3/4 in.
Head Tilt.......................................................................................................................... Left and Right 90 deg.
Max. Dist Spindle To Column...............................................................................................................10-1/4 in.
Max. Dist Spindle To Table........................................................................................................................ 20 in.
Drilling Cap For Cast Iron.......................................................................................................................1-5/8 in.
Drilling Cap For Steel............................................................................................................................. 1-5/8 in.
No. Of Vert. Spindle Speeds............................................................................................................................. 6
Range Of Vert. Spindle Speeds............................................................... 120, 210, 340, 670, 1180, 1970 RPM
Quill Dia........................................................................................................................................................3 in.
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Table Length........................................................................................................................................ 32-1/4 in.
Table Width............................................................................................................................................ 9-1/2 in.
Table Thickness..................................................................................................................................... 1-3/4 in.
No. Of T Slots....................................................................................................................................................4
T Slots Width............................................................................................................................................. 1/2 in.
T Slots Height............................................................................................................................................7/8 in.
T Slots Centers...................................................................................................................................... 2-1/4 in.
Stud Size................................................................................................................................................... 3/8 in.
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Spindle Taper................................................................................................................................................ R-8
End Milling Cap...................................................................................................................................... 1-1/8 in.
Face Milling Cap...........................................................................................................................................3 in.
Draw Bar Diameter..................................................................................................................................7/16 in.
Draw Bar TPI........................................................................................................................................ 7/16 - 20
Draw Bar Length.................................................................................................................................. 16-3/4 in.
Spindle Bearings..............................................................................................................................Ball Bearing
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Lead Screw Diameter............................................................................................................................0.950 in.
Lead Screw TPI...............................................................................................................................................10
Lead Screw Length.................................................................................................................................... 38 in.
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Spindle Housing Const......................................................................................................................... Cast Iron
Table Const............................................................................................................. Precision Ground Cast Iron
Head Const...........................................................................................................................................Cast Iron
Column Const.......................................................................................................................................Cast Iron
Base Const.............................................................................................................. Precision Ground Cast Iron
Paint........................................................................................................................................................Enamel
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Collars Calibrated..................................................................................................................................0.001 in.
Optional Stand..........................................................................................................................................G5944
Mobile Base..............................................................................................................................................G7314
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Country Of Origin ................................................................................................................................................China
Warranty ............................................................................................................................................................ 1 Year
Serial Number Location ...................................................................................................... ID Label on Head Casting
Assembly Time ........................................................................................................................................... 45 minutes
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Tapping Switch
Auto and Manual Feed Reverse
Eye Shield
Quill Lock
Reversing Switch
Direct Drive
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4. ALWAYS USE HEARING PROTECTION
WHEN OPERATING MACHINERY.
BVX]^cZgn cd^hZ XVc XVjhZ eZgbVcZci
]ZVg^c\YVbV\Z#
5. WEAR PROPER APPAREL. 9D CDI
lZVgaddhZXadi]^c\!\adkZh!cZX`i^Zh!g^c\h!
dg_ZlZagnl]^X]bVn\ZiXVj\]i^cbdk^c\
eVgih#LZVgegdiZXi^kZ]V^gXdkZg^c\idXdc"
iV^cadc\]V^gVcYlZVgcdc"ha^e[ddilZVg#
6. NEVER OPERATE MACHINERY WHEN
TIRED, OR UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL. 7ZbZciVaanVaZgi
ViVaai^bZhl]Zcgjcc^c\bVX]^cZgn#
1. READ THROUGH THE ENTIRE MANUAL
BEFORE STARTING MACHINERY.
BVX]^cZgnegZhZcihhZg^djh^c_jgn]VoVgYh
idjcigV^cZYjhZgh#
2. ALWAYS USE ANSI APPROVED
SAFETY GLASSES WHEN OPERATING
MACHINERY. :kZgnYVn ZnZ\aVhhZh dcan
]VkZ ^beVXi gZh^hiVci aZchZh! i]Zn VgZ
CDIhV[Zin\aVhhZh#
3. ALWAYS WEAR AN ANSI APPROVED
RESPIRATOR WHEN OPERATING
MACHINERY THAT PRODUCES DUST.
LddYYjhi^hVXVgX^cd\ZcVcYXVcXVjhZ
XVcXZgVcYhZkZgZgZhe^gVidgn^aacZhhZh#
For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words which are intended to convey the level of
importance of the safety messages. The progression of symbols is described below. Remember
that safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
Safety Instructions for Machinery
SECTION 1: SAFETY
<%*&.B^aa$9g^aa$IVee^c\BVX]^cZ
","
7. ONLY ALLOW TRAINED AND PROP-
ERLY SUPERVISED PERSONNEL TO
OPERATE MACHINERY. BV`Z hjgZ
deZgVi^dc^chigjXi^dchVgZhV[ZVcYXaZVgan
jcYZghiddY#
8. KEEP CHILDREN AND VISITORS AWAY.
@ZZe Vaa X]^aYgZc VcY k^h^idgh V hV[Z Y^h"
iVcXZ[gdbi]Zldg`VgZV#
9. MAKE WORKSHOP CHILD PROOF.JhZ
eVYadX`h! bVhiZg hl^iX]Zh! VcY gZbdkZ
hiVgihl^iX]`Znh#
10. NEVER LEAVE WHEN MACHINE IS
RUNNING. IjgcedlZgOFFVcYVaadlVaa
bdk^c\eVgihid XdbZid VXdbeaZiZ hide
WZ[dgZaZVk^c\bVX]^cZjcViiZcYZY#
11. DO NOT USE IN DANGEROUS
ENVIRONMENTS. 9D CDI jhZ bVX]^c"
Zgn ^c YVbe! lZi adXVi^dch! dg l]ZgZ Vcn
[aVbbVWaZdgcdm^djh[jbZhbVnZm^hi#
12. KEEP WORK AREA CLEAN AND WELL
LIT. 8ajiiZgVcYYVg`h]VYdlhbVnXVjhZ
VXX^YZcih#
13. USE A GROUNDED EXTENSION CORD
RATED FOR THE MACHINE AMPERAGE.
JcYZgh^oZYXdgYhdkZg]ZViVcYadhZedlZg#
GZeaVXZ ZmiZch^dc XdgYh ^[ i]Zn WZXdbZ
YVbV\ZY# 9D CDI jhZ ZmiZch^dc XdgYh
[dg''%KbVX]^cZgn#
14.
ALWAYS DISCONNECT FROM POWER
SOURCE BEFORE SERVICING
MACHINERY#BV`ZhjgZhl^iX] ^h^c
D;;
edh^i^dcWZ[dgZgZXdccZXi^c\#
15. MAINTAIN MACHINERY WITH CARE.
@ZZeWaVYZhh]VgeVcYXaZVc[dgWZhiVcY
hV[ZhieZg[dgbVcXZ#;daadl^chigjXi^dch[dg
ajWg^XVi^c\VcYX]Vc\^c\VXXZhhdg^Zh#
16. MAKE SURE GUARDS ARE IN PLACE
AND WORK CORRECTLY BEFORE
USING MACHINERY.
Safety Instructions for Machinery
17. REMOVE ADJUSTING KEYS AND
WRENCHES.BV`ZV]VW^id[X]ZX`^c\[dg
`ZnhVcY VY_jhi^c\ lgZcX]ZhWZ[dgZ ijgc"
^c\bVX]^cZgnON#
18. CHECK FOR DAMAGED PARTS
BEFORE USING MACHINERY. 8]ZX`
[dgW^cY^c\VcYVa^\cbZcid[eVgih!Wgd`Zc
eVgih!eVgibdjci^c\!addhZWdaih!VcYVcn
di]Zg XdcY^i^dch i]Vi bVn V[[ZXi bVX]^cZ
deZgVi^dc# GZeV^g dg gZeaVXZ YVbV\ZY
eVgih#
19. USE RECOMMENDED ACCESSORIES.
GZ[Zgidi]Z^chigjXi^dcbVcjVa[dggZXdb"
bZcYZYVXXZhhdg^Zh#I]ZjhZd[^begdeZg
VXXZhhdg^ZhbVnXVjhZg^h`d[^c_jgn#
20. DO NOT FORCE MACHINERY. Ldg` Vi
i]ZheZZY[dgl]^X]i]ZbVX]^cZdgVXXZh"
hdgnlVhYZh^\cZY#
21. SECURE WORKPIECE. JhZ XaVbeh dg
Vk^hZ id ]daY i]Z ldg`e^ZXZ l]Zc egVXi^"
XVa# 6 hZXjgZY ldg`e^ZXZ egdiZXih ndjg
]VcYhVcY[gZZhWdi]]VcYhiddeZgViZi]Z
bVX]^cZ#
22. DO NOT OVERREACH.@ZZeegdeZg[ddi"
^c\VcYWVaVcXZViVaai^bZh#
23. MANY MACHINES WILL EJECT THE
WORKPIECE TOWARD THE OPERATOR.
@cdlVcYVkd^YXdcY^i^dchi]ViXVjhZi]Z
ldg`e^ZXZid`^X`WVX`#
24. ALWAYS LOCK MOBILE BASES
(IF USED) BEFORE OPERATING
MACHINERY#
25. BE AWARE THAT CERTAIN DUST MAY
BE HAZARDOUS id i]Z gZhe^gVidgn hnh"
iZbh d[ eZdeaZ VcY Vc^bVah! ZheZX^Vaan
[^cZYjhi#BV`ZhjgZndj`cdli]Z]VoVgYh
VhhdX^ViZYl^i]i]ZineZd[Yjhindjl^aaWZ
ZmedhZY id VcY ValVnh lZVg V gZhe^gVidg
VeegdkZY[dgi]ViineZd[Yjhi#
"-"
<%*&.B^aa$9g^aa$IVee^c\BVX]^cZ
Additional Safety for Mill/Drills
1. UNDERSTANDING CONTROLS. BV`ZhjgZ
ndjjcYZghiVcYi]ZjhZVcYdeZgVi^dcd[Vaa
Xdcigdah#
2. SAFETY ACCESSORIES. 6alVnh jhZ V
X]^e\jVgY^cVYY^i^dcidndjghV[Zin\aVhhZh
l]Zcb^aa^c\idegZkZciWdY^an^c_jgn#
3. WORK HOLDING. 7Z[dgZ hiVgi^c\ i]Z
bVX]^cZ!WZXZgiV^ci]Zldg`e^ZXZ]VhWZZc
egdeZgan XaVbeZY id i]Z iVWaZ# C:K:G ]daY
i]Zldg`e^ZXZWn]VcYl]Zcjh^c\i]Zb^aa#
4. CHUCK KEY SAFETY. 6alVnhgZbdkZndjg
X]jX``Zn!YgVlWVglgZcX]!VcYVcnhZgk^XZ
iddah^bbZY^ViZanV[iZgjhZ#
5. SPINDLE SPEEDS.HZaZXii]Zhe^cYaZheZZY
i]Vi ^h Veegdeg^ViZ [dg i]Z ineZ d[ ldg` VcY
bViZg^Va#6aadli]Z b^aa$Yg^aa$iVee^c\bVX]^cZ
id\V^c[jaaheZZYWZ[dgZWZ\^cc^c\VXji#
6. POWER DISRUPTION. >c i]Z ZkZci d[ V
adXVa edlZg djiV\Z Yjg^c\ jhZ d[ i]Z b^aa!
ijgcOFF Vaahl^iX]ZhidVkd^Yedhh^WaZhjY"
YZchiVgijedcXZedlZg^hgZhidgZY#
7. SPINDLE DIRECTION CHANGES. CZkZg
gZkZghZ he^cYaZ Y^gZXi^dc l]Zc b^aa^c\! Wdg"
^c\!dg[VX^c\Vldg`e^ZXZ#
8. STOPPING SPINDLE. 9D CDI hide i]Z
b^aa$Yg^aa$iVee^c\ bVX]^cZ jh^c\ ndjg ]VcY
V\V^chii]ZX]jX`#
9. BE ATTENTIVE. 9D CDI aZVkZ b^aa$Yg^aa$
iVee^c\bVX]^cZgjcc^c\jcViiZcYZY[dgVcn
gZVhdc#
10. MACHINE CARE AND MAINTENANCE.
CZkZg deZgViZ i]Z b^aa$Yg^aa$iVee^c\ bVX]^cZ
l^i] YVbV\ZY dg ldgc eVgih# BV^ciV^c ndjg
b^aa$Yg^aa$iVee^c\ bVX]^cZ ^c egdeZg ldg`^c\
XdcY^i^dc# EZg[dgb gdji^cZ ^cheZXi^dch VcY
bV^ciZcVcXZegdbeian#EjiVlVnVY_jhibZci
iddahV[iZgjhZ#
11. DISCONNECT POWER.BV`ZhjgZ i]Z b^aa
^h ijgcZY OFF! Y^hXdccZXiZY [gdb ^ih edlZg
hdjgXZVcYVaabdk^c\eVgih]VkZXdbZidV
XdbeaZiZhideWZ[dgZhiVgi^c\Vcn^cheZXi^dc!
VY_jhibZci!dgbV^ciZcVcXZegdXZYjgZ#
12. AVOIDING ENTANGLEMENT. @ZZe addhZ
Xadi]^c\Vgi^XaZhhjX]VhhaZZkZh!WZaihdg_Zl"
Zagn^iZbhVlVn[gdbi]Zb^aahe^cYaZ#CZkZg
lZVg\adkZhl]ZcdeZgVi^c\i]ZbVX]^cZ#
13. TOOL HOLDING. 6alVnh jhZ i]Z egdeZg
iddah [dg i]Z bViZg^Va ndj VgZ b^aa^c\# BV`Z
hjgZ i]Zn VgZ ]ZaY [^gban ^c i]Z egdeZg idda
]daYZg[dgi]Z_dW#
14. CLEAN-UP. 9D CDI XaZVg X]^eh Wn ]VcY#
JhZ V Wgjh] dg kVXjjb! VcY cZkZg XaZVg
X]^ehl]^aZi]ZbVX]^cZ^hgjcc^c\#
15. CUTTING TOOL INSPECTION. >cheZXiYg^aah
VcY XjiiZgh [dg h]VgecZhh! X]^eh! dg XgVX`h
WZ[dgZ ZVX] jhZ# GZeaVXZ Yjaa! X]^eeZY! dg
XgVX`ZY Xjii^c\ iddah ^bbZY^ViZan# =VcYaZ
cZl Xjii^c\ iddah l^i] XVgZ# AZVY^c\ ZY\Zh
VgZkZgnh]VgeVcYXVcXVjhZaVXZgVi^dch#
16. EXPERIENCING DIFFICULTIES. >[ ndj VgZ
ZmeZg^ZcX^c\ Y^[[^Xjai^Zh ^c hZije dg deZgV"
i^dc! hide jh^c\ i]Z bVX]^cZ 8dciVXi djg
IZX]c^XVaHjeedgiVi*,%*)+".++(#
No list of safety guidelines can be complete. Every shop environment is different. Like all
machines there is danger associated with the Model G0519. Accidents are frequently caused by
lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen
the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious
personal injury may occur.
<%*&.B^aa$9g^aa$IVee^c\BVX]^cZ
"."
220V 3-Phase
Operation
This machine must have a ground prong in
the plug to help ensure that it is grounded.
DO NOT remove ground prong from plug
to fit into a two-pronged outlet! If the plug
will not fit the outlet, have the proper outlet
installed by a qualified electrician.
Extension Cords
LZYdcdigZXdbbZcYi]ZjhZd[ZmiZch^dcXdgYh!
^[ndj[^cY^iVWhdajiZancZXZhhVgn/
JhZViaZVhi V &) \Vj\Z XdgY i]Vi YdZh cdi
ZmXZZY*%[ZZi^caZc\i]
 I]Z ZmiZch^dc XdgY bjhi Vahd XdciV^c V
\gdjcYl^gZVcY\gdjcYaj\#
 6fjVa^[^ZYZaZXig^X^VcBJHIh^oZXdgYhdkZg
*%[ZZiadc\idegZkZcibdidgYVbV\Z#
SECTION 2: CIRCUIT REQUIREMENTS
Electrocution or fire could
result if this machine is
not grounded correctly or
if your electrical configu-
ration does not comply
with local and state codes.
Ensure compliance by
checking with a qualified
electrician!
Serious personal injury could occur if you
connect the machine to the power source
before you have completed the set up pro-
cess. DO NOT connect the machine to the
power source until instructed to do so.
Amperage Draw
I]ZBdYZa<%*&.bdidgYgVlhi]Z[daadl^c\Vbeh
jcYZgbVm^bjbadVY/
Bdidg9gVl#########################################)#'*6beh
Circuit Recommendations
LZ gZXdbbZcY XdccZXi^c\ ndjg bVX]^cZ id V
YZY^XViZY VcY \gdjcYZY X^gXj^i i]Vi ^h gViZY [dg
i]ZVbeZgV\Z\^kZcWZadl#CZkZggZeaVXZVX^gXj^i
WgZV`Zg dc Vc Zm^hi^c\ X^gXj^i l^i] dcZ d[ ]^\]Zg
VbeZgV\Z l^i]dji Xdchjai^c\ V fjVa^ÃZY ZaZXig^"
X^Vc id ZchjgZ Xdbea^VcXZ l^i] l^g^c\ XdYZh# If
you are unsure about the wiring codes in your
area or you plan to connect your machine to a
shared circuit, consult a qualified electrician.
8^gXj^i7gZV`Zg####################################### &*6beh
Plug/Receptacle Type
GZXdbbZcYZYEaj\IneZ##############C:B6&*"&*
Figure 2. &*"&*Eaj\DjiaZi!''%K!("E]VhZ#
"&%"
<%*&.B^aa$9g^aa$IVee^c\BVX]^cZ
Wear safety glasses dur-
ing the entire set up pro-
cess!
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
Setup Safety
SECTION 3: SET UP
I]Z [daadl^c\ ^iZbhVgZ cZZYZY id XdbeaZiZ i]Z
hZijeegdXZhh!WjiVgZcdi^cXajYZYl^i]ndjg
bVX]^cZ/
Description Qty
 ;dg`a^[idg=d^hi&%%%aW#B^c^bjbGVi^c\&
 EgZX^h^dcAZkZa########################################### &
 HV[Zin<aVhhZh[dgZVX]eZghdc############### &
 HdakZci######################################################## &
 H]deGV\h################################################## &
 EdlZg9g^aa##################################################&
 9g^aa7^i
.
¿&+################################################# &
 =Zm7daihB&'"&#,*aZc\i]VhcZZYZY###### )
 ;aViLVh]Zgh&'bb################################### -
 AdX`LVh]Zgh&'bb################################## )
 =ZmCjihB&'"&#,*##################################### )
 6c6hh^hiVci############################################### &
Items Needed for
Setup
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please immediately call Customer Service at
(570) 546-9663for advice.
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Otherwise, filing a freight claim can be difficult.
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XdciZcih#
Unpacking
The Model G0519 is a
heavy machine. Serious
personal injury may occur
if safe moving methods
are not used. To be safe,
get assistance and use
power equipment to move
the shipping crate and
remove the machine from
the crate.
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Inventory
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For optimum performance, clean all moving
parts or sliding contact surfaces. 6kd^Y X]ad"
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l]Zcjh^c\VcnineZd[XaZVc^c\egdYjXi#
Clean Up
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. DO
NOT use these products
to clean the machinery.
Many cleaning solvents
are toxic if inhaled.
Minimize your risk by only
using these products in a
well ventilated area.
G2544—Solvent Cleaner & Degreaser
H9692—Orange Power Degreaser
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Mounting to
Workbench
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hV[Zin#
To mount the machine to a workbench:
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dci]Zldg`WZcX]#
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Figure 7#
Floor Load
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deZgVidg#
Placement Location
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ldg`^c\XaZVgVcXZh#
Children and visitors may be
seriously injured if unsuper-
vised. Lock all entrances to
the shop when you are away.
DO NOT allow unsupervised
children or visitors in your
shop at any time!
Site Considerations
Base
Workbench
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Test Run
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TroubleshootingdcPage 31#
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IZX]HjeedgiVi*,%*)+".++([dgVhh^hiVcXZ#
Before starting your machine, make sure
you have performed the preceding assem-
bly and adjustment instructions, and you
have read through the rest of the manual
and are familiar with the various functions
and safety features on this machine. Failure
to follow this warning could result in seri-
ous personal injury or even death!
To test run the machine:
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heZZYd[&'%GEB#GZ[ZgidControl Panels
dcPage 16^[gZfj^gZY#
3# 9d Vaa ajWg^XVi^dc egdXZYjgZh ]^\]a^\]iZY ^c
Lubrication ^c Section 6: MAINTENANCE
dcPage 29.
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8#
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l^gZh#
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Spindle Break-In
Failure to follow start up and spindle break-
in procedures will likely cause rapid deteri-
oration of spindle and other related parts.
NOTICE
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^cZVX]heZZYhZaZXi^dc#
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YaZheZZYhZaZXi^dch#
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Lubrication ^c Section 6: MAINTENANCE
dcPage 29.
DO NOT leave the area while break-in pro-
cedure is under way. You must be ready to
stop the machine if any problem occurs.
NOTICE
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dci]ZbVX]^cZ#
To break-in the machine:
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hV[Zin^chigjXi^dch^ci]^hbVcjVaVcYi]Vii]Z
bVX]^cZ^hhZijeegdeZgan#
2# 9d Vaa ajWg^XVi^dc egdXZYjgZh ]^\]a^\]iZY ^c
Lubrication ^cSECTION 6: MAINTENANCE
dcPage 29.
3. H]^[ii]Zhe^cYaZheZZYaZkZghidi]Zhe^cYaZ
heZZYd[&'%GEB#GZ[ZgidControl Panels
dcPage 16^[gZfj^gZY#
4. BV`ZhjgZVaaiddahVcYdW_ZXih jhZYYjg^c\
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5. BV`Z hjgZ i]Z bdYZ hl^iX] Figure 9 ^h
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idi]ZedlZghdjgXZ.
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ijgcVi&'%GEB#
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b^cjiZh#
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[gdbedlZg!VcYjhZi]ZTroubleshooting
iVWaZ dc Page 31 id XdggZXi i]Z egdWaZb
WZ[dgZegdXZZY^c\[jgi]Zg#
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hbddi]an!egdXZZYidStep 8#
Figure 9. :aZXig^XVaXdcigdaeVcZa#
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"&*"
Damage to your eyes or lungs could result
from using this machine without proper
protection. During milling operations, burn-
ing metal chips can be ejected from this
machine. If cutting fluids are used, fluids can
also give off poisonous fumes and smoke
during milling operations. Do not use this
machine without the proper protective gear.
Always wear a face shield and a respirator
when operating this machine.
Operation Safety
SECTION 4: OPERATIONS
Loose hair and cloth-
ing could get caught in
machinery and cause seri-
ous personal injury. Keep
loose clothing and long
hair away from moving
machinery.
NOTICE
If you have never used this type of machine
or equipment before, WE STRONGLY REC-
OMMEND that you read books, trade maga-
zines, or get formal training before begin-
ning any projects. Regardless of the con-
tent in this section, Grizzly Industrial will
not be held liable for accidents caused by
lack of training.
Basic Controls
I]^hb^aa$Yg^aa$iVee^c\bVX]^cZl^i]VaZ[i"VcY"g^\]i
i^ai^c\]ZVYhidX`VcYVbdkZVWaZiVWaZ^hVkZghV"
i^aZbZiValdg`^c\bVX]^cZi]Vi^hXVeVWaZd[i]Z
[daadl^c\deZgVi^dch/
 9g^aa^c\^ci]ZMVcYO"VmZh#
 B^aa^c\^ci]ZM!N!VcYO"VmZh#
 IVee^c\^ci]ZMVcYO"VmZh#
;dgYg^aa^c\deZgVi^dch!i]ZbdYZhl^iX]^hijgcZY
idi]Z9G>AA>C<edh^i^dc#I]Zhe^cc^c\Yg^aaW^i^h
i]ZcadlZgZY^ci]ZOY^gZXi^dc^cidi]Zldg`e^ZXZ
Wnejaa^c\Ydlcdci]ZXdVghZYdlc[ZZY]VcYaZh
dgWnijgc^c\i]Z[^cZ[ZZY`cdW#IdYg^aa^ci]ZN
Y^gZXi^dc! i]Z ]ZVYhidX` ^h gdiViZY .% VcY i]Z
iVWaZ VcY ldg`e^ZXZ VgZ bdkZY ^cid i]Z Yg^aa W^i
jh^c\i]ZM"6m^h]VcYl]ZZa#
;dgb^aa^c\deZgVi^dch!i]ZbdYZhl^iX]^h`Zei^c
i]Z9G>AA>C<edh^i^dc#Jh^c\dcZdgWdi]d[i]Z
]VcYl]ZZahidXdcigdai]ZMVcYNbdkZbZcid[
i]ZiVWaZVcYldg`e^ZXZ!i]Zldg`e^ZXZ^hbdkZY
XVgZ[jaan^cidi]Zhe^cc^c\XjiiZg#>[O"Vm^hb^aa^c\^h
gZfj^gZY!i]ZiVWaZ^h[^mZY!VcYi]Zhe^cc^c\XjiiZg
^hadlZgZY^cidi]Zldg`e^ZXZWnejaa^c\Ydlcdc
i]Z XdVghZ Ydlc[ZZY ]VcYaZh dg Wn ijgc^c\ i]Z
[^cZ[ZZY`cdW#
;dg iVee^c\ deZgVi^dch! i]Z he^cYaZ VcY iVWaZ
bdkZbZci VgZ i]Z hVbZ Vh i]Zn VgZ [dg Yg^aa^c\!
Wjii]ZbdYZhl^iX]^hcdlijgcZYidi]ZI6EE>C<
edh^i^dc#CZmii]ZbVm^bjbiVee^c\YZei]^hi]Zc
hZi l^i] i]Z YZei] hide# I]Z bVX]^cZ ^h ijgcZY
dcVcYi]Zhe^cc^c\iVe^hi]ZcbdkZY^cidVegZ"
Yg^aaZY ]daZ ^c i]Z ldg`e^ZXZ# L]Zc i]Z he^cYaZ
bdkZbZci ^h hideeZY Wn i]Z YZei] hide! V a^b^i
hl^iX] gZkZghZh he^cYaZ gdiVi^dc ^bbZY^ViZan ^c
dgYZgidWVX`i]ZiVedjid[i]Z]daZWZ[dgZi]ZiVe
WdiidbhdjiVcYh]ZVghd[[#L]Zci]Zhe^cYaZ[jaan
gZijgchidi]ZgZigVXiZYedh^i^dc!VhZXdcYVgna^b^i
hl^iX]h]jihi]Zhe^cYaZbdidgd[[VjidbVi^XVaan#
6YY^i^dcVaan i]Z lVnZY Xdajbc Vaadlh [dg idda^c\
X]Vc\Zhl^i]djiadh^c\idda^cYZmdggZ\^higVi^dc#
"&+"
<%*&.B^aa$9g^aa$IVee^c\BVX]^cZ
>i^hk^iVai]VindjWZXdbZ[Vb^a^Vgl^i]i]Z
edlZgXdcigdahWZ[dgZdeZgVi^c\i]ZBdYZa<%*&.
Figures 10 and 11#
A. Mode Dial: I]^h Y^Va Vaadlh ndj id hl^iX]
i]Z bVX]^cZ WZilZZc 9G>AA>C<! HIDE!
VcY i]Z I6EE>C< bdYZh ZmeaV^cZY WZadl/
·9G>AA>C</ >c i]^h edh^i^dc! i]Z bVX]^cZ
VXih Vh V WVh^X b^aa$Yg^aa l^i]dji i]Z
Zc]VcXZY [ZVijgZh d[ i]Z VjidbVi"
ZY YZei] hide# I]Z G:K:GH: Wjiidc
hZgkZh Vh V _d\ Wjiidc ^c i]^h bdYZ#
·HIDE/ >c i]^h edh^i^dc! i]Z bVX]^cZ
^h edlZgZY je Wji ^h ^c Vc ^YaZ bdYZ#
·I6EE>C</ >c i]^h edh^i^dc! i]Z YZei]
hXVaZ l^aa VjidbVi^XVaan gZkZghZ i]Z
he^cYaZ Y^gZXi^dc l]Zc i]Z he^c"
YaZ gZVX]Zh i]Z Wdiidb d[ i]Z higd`Z#
B. Reverse Buttons: EgZhh i]^h Wjiidc VcY
he^cYaZ gdiVi^dc l^aa ijgc XdjciZgXadX`"
l^hZ# I]^h Wjiidc hZgkZh Vh V _d\ Wjiidc
id Vhh^hi ^c Zc\V\^c\ \ZVgh l]Zc h]^[i^c\#
C. EMERGENCY STOP Button:Hideh
i]Z bVX]^cZ# GdiViZ i]Z Wjiidc XadX`"
l^hZ jci^a ^i edeh WVX` dji id gZhZi ^i#
D. START Button: HiVgih i]Z he^cYaZ bdidg ^[
i]Z :B:G<:C8N HIDE Wjiidc ]Vh WZZc
gZhZi VcY i]Z bdYZ Y^Va ^h ^c i]Z Yg^aa^c\ dg
iVee^c\edh^i^dc#
Figure 10. :aZXig^XVaXdcigdaeVcZa#
6
7
8
9
E. Range Lever:HZaZXihadlgVc\Z>!dg]^\]
gVc\Z>>[dgi]ZheZZYaZkZg#
F. Speed Lever: <^kZh i]gZZ he^cYaZ heZZY
hZaZXi^dchB!=!A^cadlgVc\Z!VcYi]gZZ
he^cYaZ heZZY hZaZXi^dch B! =! A ^c ]^\]
gVc\ZVhhZaZXiZYWni]ZgVc\ZaZkZgVWdkZ#
G. Spindle Depth Scale:H]dlhhe^cYaZ]Z^\]i
^c ^cX]Zh VcY b^aa^bZiZgh# L]Zc ^c i]Z
I6EE>C<bdYZ!^[i]Zhe^cYaZgZVX]Zhi]Z
Wdiidbd[i]Zhigd`ZVhh]dlcWni]Zed^ciZg!
i]Z ^ciZgcVa a^b^i hl^iX] gZkZghZh he^cYaZ
gdiVi^dc VcY i]Z iVe WVX`h dji d[ i]Z ]daZ
WZ[dgZhcVee^c\d[[#L]Zci]Zhe^cYaZ^h[jaan
gZigVXiZYje^cidi]Z]ZVYhidX`!VhZXdcYVgn
a^b^ihl^iX]hidehi]Zhe^cYaZ#
L]Zc i]Z bVX]^cZ ^h cdi ^c i]Z 9G>AA>C<
bdYZ! i]Z he^cYaZ YZei] hXVaZ VXih Vh V
WVh^XYZei]hXVaZ#
Figure 11. =ZVYhidX`XdcigdaeVcZa#
:
<
;
<%*&.B^aa$9g^aa$IVee^c\BVX]^cZ
"&,"
Changing the spindle position using
the fine feed dial
1. JcadX`i]Zhe^cYaZadX`aZkZgVcYi^\]iZci]Z
[^cZ[ZZYadX``cdW#
2. GdiViZ i]Z [^cZ [ZZY `cdW id adlZg dg gV^hZ
i]Zhe^cYaZ^chbVaa^cXgZbZcih#DWhZgkZi]Z
hXVaZ dc i]Z `cdW id bdc^idg bdkZbZci ^c
i]djhVcYi]hd[Vc^cX]Figure 13#
Spindle Height
Controls
Changing spindle position using the
coarse feed levers
1. JcadX`i]Zhe^cYaZadX`aZkZgVcYaddhZci]Z
[^cZ[ZZYadX``cdW#
2. EjaaYdlcdcVcnd[i]ZXdVghZ[ZZYaZkZghid
adlZgdggV^hZi]Zhe^cYaZ#DWhZgkZi]ZhXVaZ
dci]Z]ZVYhidX`[VXZeaViZidbdc^idgbdkZ"
bZci^c^cX]Zhdgb^aa^bZiZgh#I]ZbVm^bjb
gVc\Zd[igVkZa^h)
(
¿)#
3. AdX`i]Zhe^cYaZadX`aZkZgid]daYi]Zhe^cYaZ
^cVeVgi^XjaVgedh^i^dc^[ndjX]ddhZ#
Tip: Milling with the spindle fully extended
can cause tool chatter. For maximum spindle
rigidity when milling, it is better to keep the
spindle retracted into the headstock as far as
possible with the spindle lock lever locked,
and the fine feed lock knob tightened.
Figure 12. He^cYaZXdcigdah#
I]Z he^cYaZ ]Z^\]i ^h X]Vc\ZY Wn jcadX`^c\ i]Z
he^cYaZ adX` aZkZg VcY jh^c\ i]Z XdVghZ [ZZY
aZkZgh dg i]Z [^cZ [ZZY `cdW Figure 12# I]Z
he^cYaZ]Z^\]ihXVaZ^cY^XViZhi]Zhe^cYaZ]Z^\]i#
He^cYaZ
AdX`
AZkZg
;^cZ;ZZY
AdX`@cdW
8dVghZ
;ZZY
AZkZg
3. AdX`i]Zhe^cYaZadX`aZkZgid]daYi]Zhe^cYaZ
^cVeVgi^XjaVgedh^i^dc^[ndjX]ddhZ#
Tip: Milling with the spindle fully extended
can cause tool chatter. For maximum spindle
rigidity when milling, it is better to keep the
spindle retracted into the headstock as far as
possible with the spindle lock lever locked,
and the fine feed lock knob tightened.
Figure 13. He^cYaZ[^cZ[ZZYXdcigdah#
;^cZ;ZZY
@cdW
;^cZ;ZZY
AdX`@cdW
8dVghZ
;ZZY
AZkZg
He^cYaZ
AdX`
AZkZg
"&-"
<%*&.B^aa$9g^aa$IVee^c\BVX]^cZ
L]ZciVee^c\hdbZ[^cZi]gZVYh^chd[ibViZg^Va!
i]Zhe^cYaZgZijgcheg^c\iZch^dcbVn]VkZidWZ
gZYjXZYdgZa^b^cViZYidVkd^Yi]gZVYYVbV\Z#
To change the spindle return spring tension:
1. Eji dc ndjg hV[Zin \aVhhZh VcY aZVi]Zg
\adkZh#
2. L]^aZi^\]ian]daY^c\i]Zheg^c\XdkZgV\V^chi
i]Z h^YZ d[ i]Z ]ZVYhidX`! addhZc i]Z adX`
`cdWV[ZlijgchFigure 14#
Figure 14. He^cYaZgZijgcheg^c\VY_jhibZci#
3. Hi^aa]daY^c\i]Zheg^c\ XdkZgi^\]ian!ejaai]Z
XdkZgdjilVgY_jhiZcdj\]idY^hZc\V\Zi]Z
adX`e^c[gdbi]Zheg^c\"XdkZghadi#
4. L^i]djiadh^c\ndjg\g^e!Vaadli]ZXdkZgVcY
heg^c\ id jcl^cY dcZ dg bdgZ hadi edh^i^dch
VcYgZZc\V\Zi]ZcZlhadil^i]i]Ze^c#
5. I^\]iZci]ZadX``cdW#
Note/To retighten the spindle return spring,
the procedure is the same, but the cover is
rotated in the opposite direction.
AdX`
@cdW
E^c
Hadi
Heg^c\
VcY8dkZg
Drill Chuck
Installation
1. 9>H8DCC:8I I=: B68=>C: ;GDB
EDL:G
2. GdiViZ i]Z YgVlWVg XVe XdjciZgXadX`l^hZ!
gZbdkZi]ZXVeFigure 15#
Figure 16. 8]jX`hjeedgi#
3. >chZgii]ZX]jX`VgWdg^cidi]Zhe^cYaZFigure
16! hd ^i Zc\V\Zh i]Z Va^\cbZci e^c ^ch^YZ
d[ i]Z he^cYaZ VcY bV`Zh XdciVXi l^i] i]Z
YgVlWVgi]gZVYh#
Figure 15. 9gVlWVgVcYXdkZg#
4. I]gZVY i]Z YgVlWVg ^cid i]Z VgWdg jci^a i]Z
VgWdghZViZYje^cidi]Zhe^cYaZiVeZg#
Spindle Return
Spring Tension
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