Grizzly G0519 User manual

Brand: Grizzly

Model: G0519

Type: User manual

MODEL G0519

MILL/DRILL/TAPPING MACHINE

OWNER'S MANUAL

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WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

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4HISMANUALPROVIDESCRITICALSAFETYINSTRUCTIONSONTHEPROPERSETUP

OPERATIONMAINTENANCEANDSERVICEOFTHISMACHINEEQUIPMENT

&AILURETOREADUNDERSTANDANDFOLLOWTHEINSTRUCTIONSGIVENINTHIS

MANUALMAYRESULTINSERIOUSPERSONALINJURYINCLUDINGAMPUTATION

ELECTROCUTIONORDEATH

4HEOWNEROFTHISMACHINEEQUIPMENTISSOLELYRESPONSIBLEFORITS

SAFEUSE4HISRESPONSIBILITYINCLUDESBUTISNOTLIMITEDTOPROPER

INSTALLATIONINASAFEENVIRONMENTPERSONNELTRAININGANDUSAGE

AUTHORIZATIONPROPERINSPECTIONANDMAINTENANCEMANUALAVAILABILITY

ANDCOMPREHENSIONAPPLICATIONOFSAFETYDEVICESBLADECUTTERINTEG

RITYANDTHEUSAGEOFPERSONALPROTECTIVEEQUIPMENT

4HEMANUFACTURERWILLNOTBEHELDLIABLEFORINJURYORPROPERTYDAMAGE

FROMNEGLIGENCEIMPROPERTRAININGMACHINEMODIFICATIONSORMISUSE

3OMEDUSTCREATEDBYPOWERSANDINGSAWINGGRINDINGDRILLINGAND

OTHERCONSTRUCTIONACTIVITIESCONTAINSCHEMICALSKNOWNTOTHE3TATE

OF#ALIFORNIATOCAUSECANCERBIRTHDEFECTSOROTHERREPRODUCTIVE

HARM3OMEEXAMPLESOFTHESECHEMICALSARE

s ,EADFROMLEADBASEDPAINTS

s #RYSTALLINESILICAFROMBRICKSCEMENTANDOTHERMASONRYPRODUCTS

s !RSENICANDCHROMIUMFROMCHEMICALLYTREATEDLUMBER

9OURRISKFROMTHESEEXPOSURESVARIESDEPENDINGONHOWOFTENYOU

DOTHISTYPEOFWORK4OREDUCEYOUREXPOSURETOTHESECHEMICALS

7ORKINAWELLVENTILATEDAREAANDWORKWITHAPPROVEDSAFETYEQUIP

MENTSUCHASTHOSEDUSTMASKSTHATARESPECIALLYDESIGNEDTOFILTER

OUTMICROSCOPICPARTICLES

Table of Contents

INTRODUCTION ............................................... 2

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SECTION 1: SAFETY ....................................... 6

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SECTION 2: CIRCUIT REQUIREMENTS ........ 9

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SECTION 3: SET UP ...................................... 10

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SECTION 4: OPERATIONS ........................... 15

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SECTION 5: ACCESSORIES ......................... 26

SECTION 6: MAINTENANCE ......................... 29

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SECTION 7: SERVICE ................................... 31

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SECTION 8: WIRING ...................................... 35

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SECTION 9: PARTS ....................................... 40

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WARRANTY AND RETURNS ........................ 49

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MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0519 MILL/DRILL/TAPPING MACHINE

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Weight.............................................................................................................................................................. 620 lbs.

Length/Width/Height.................................................................................................................31-1/2 x 46-1/2 x 57 in.

Foot Print (Length/Width)....................................................................................................................... 24 x 15-3/4 in.

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Type........................................................................................................................................................... Wood Crate

Content............................................................................................................................................................ Machine

Weight.............................................................................................................................................................. 673 lbs.

Length/Width/Height............................................................................................................................. 31 x 35 x 46 in.

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Switch.......................................................................................................................................Push Button/Reversing

Switch Voltage...................................................................................................................................................... 220V

Cord Length.......................................................................................................................................................... 10 ft.

Cord Gauge....................................................................................................................................................18 gauge

Minimum Circuit Size........................................................................................................................................ 15 amp

Plug Included............................................................................................................................................................No

Phase Converter....................................................................................................................................G5842, G5844

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Type........................................................................................................................................... TEFC Induction

Horsepower.................................................................................................................................................1 HP

Voltage........................................................................................................................................................220V

Prewired......................................................................................................................................................220V

Phase.........................................................................................................................................................Three

Amps........................................................................................................................................................ 4-1/4A

Speed.................................................................................................................................................1725 RPM

Cycle..........................................................................................................................................................60 Hz

Number Of Speeds........................................................................................................................................... 1

Power Transfer ................................................................................................................................. Gear Drive

Bearings........................................................................................................ Shielded, Permanently Lubricated

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Spindle Travel........................................................................................................................................ 4-3/4 in.

Swing................................................................................................................................................... 20-1/2 in.

Longitudinal Table Travel.....................................................................................................................21-5/8 in.

Cross Table Travel.................................................................................................................................7-7/8 in.

Head Travel..........................................................................................................................................15-3/4 in.

Head Tilt.......................................................................................................................... Left and Right 90 deg.

Max. Dist Spindle To Column...............................................................................................................10-1/4 in.

Max. Dist Spindle To Table........................................................................................................................ 20 in.

Drilling Cap For Cast Iron.......................................................................................................................1-5/8 in.

Drilling Cap For Steel............................................................................................................................. 1-5/8 in.

No. Of Vert. Spindle Speeds............................................................................................................................. 6

Range Of Vert. Spindle Speeds............................................................... 120, 210, 340, 670, 1180, 1970 RPM

Quill Dia........................................................................................................................................................3 in.

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Table Length........................................................................................................................................ 32-1/4 in.

Table Width............................................................................................................................................ 9-1/2 in.

Table Thickness..................................................................................................................................... 1-3/4 in.

No. Of T Slots....................................................................................................................................................4

T Slots Width............................................................................................................................................. 1/2 in.

T Slots Height............................................................................................................................................7/8 in.

T Slots Centers...................................................................................................................................... 2-1/4 in.

Stud Size................................................................................................................................................... 3/8 in.

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Spindle Taper................................................................................................................................................ R-8

End Milling Cap...................................................................................................................................... 1-1/8 in.

Face Milling Cap...........................................................................................................................................3 in.

Draw Bar Diameter..................................................................................................................................7/16 in.

Draw Bar TPI........................................................................................................................................ 7/16 - 20

Draw Bar Length.................................................................................................................................. 16-3/4 in.

Spindle Bearings..............................................................................................................................Ball Bearing

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Lead Screw Diameter............................................................................................................................0.950 in.

Lead Screw TPI...............................................................................................................................................10

Lead Screw Length.................................................................................................................................... 38 in.

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Spindle Housing Const......................................................................................................................... Cast Iron

Table Const............................................................................................................. Precision Ground Cast Iron

Head Const...........................................................................................................................................Cast Iron

Column Const.......................................................................................................................................Cast Iron

Base Const.............................................................................................................. Precision Ground Cast Iron

Paint........................................................................................................................................................Enamel

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Collars Calibrated..................................................................................................................................0.001 in.

Optional Stand..........................................................................................................................................G5944

Mobile Base..............................................................................................................................................G7314

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Country Of Origin ................................................................................................................................................China

Warranty ............................................................................................................................................................ 1 Year

Serial Number Location ...................................................................................................... ID Label on Head Casting

Assembly Time ........................................................................................................................................... 45 minutes

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Tapping Switch

Auto and Manual Feed Reverse

Eye Shield

Quill Lock

Reversing Switch

Direct Drive

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5. WEAR PROPER APPAREL. 9D CDI

lZVgaddhZXadi]^c\!\adkZh!cZX`i^Zh!g^c\h!

dg_ZlZagnl]^X]bVn\ZiXVj\]i^cbdk^c\

eVgih#LZVgegdiZXi^kZ]V^gXdkZg^c\idXdc"

iV^cadc\]V^gVcYlZVgcdc"ha^e[ddilZVg#

6. NEVER OPERATE MACHINERY WHEN

TIRED, OR UNDER THE INFLUENCE OF

DRUGS OR ALCOHOL. 7ZbZciVaanVaZgi

ViVaai^bZhl]Zcgjcc^c\bVX]^cZgn#

1. READ THROUGH THE ENTIRE MANUAL

BEFORE STARTING MACHINERY.

BVX]^cZgnegZhZcihhZg^djh^c_jgn]VoVgYh

idjcigV^cZYjhZgh#

2. ALWAYS USE ANSI APPROVED

SAFETY GLASSES WHEN OPERATING

MACHINERY. :kZgnYVn ZnZ\aVhhZh dcan

]VkZ ^beVXi gZh^hiVci aZchZh! i]Zn VgZ

CDIhV[Zin\aVhhZh#

3. ALWAYS WEAR AN ANSI APPROVED

RESPIRATOR WHEN OPERATING

MACHINERY THAT PRODUCES DUST.

LddYYjhi^hVXVgX^cd\ZcVcYXVcXVjhZ

XVcXZgVcYhZkZgZgZhe^gVidgn^aacZhhZh#

For Your Own Safety, Read Instruction

Manual Before Operating this Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This

manual uses a series of symbols and signal words which are intended to convey the level of

importance of the safety messages. The progression of symbols is described below. Remember

that safety messages by themselves do not eliminate danger and are not a substitute for proper

accident prevention measures.

Indicates a potentially hazardous situation which, if not avoided,

MAY result in minor or moderate injury. It may also be used to alert

against unsafe practices.

Indicates a potentially hazardous situation which, if not avoided,

COULD result in death or serious injury.

Indicates an imminently hazardous situation which, if not avoided,

WILL result in death or serious injury.

This symbol is used to alert the user to useful information about

proper operation of the machine.

NOTICE

Safety Instructions for Machinery

SECTION 1: SAFETY

<%*&.B^aa$9g^aa$IVee^c\BVX]^cZ

","



7. ONLY ALLOW TRAINED AND PROP-

ERLY SUPERVISED PERSONNEL TO

OPERATE MACHINERY. BV`Z hjgZ

deZgVi^dc^chigjXi^dchVgZhV[ZVcYXaZVgan

jcYZghiddY#

8. KEEP CHILDREN AND VISITORS AWAY.

@ZZe Vaa X]^aYgZc VcY k^h^idgh V hV[Z Y^h"

iVcXZ[gdbi]Zldg`VgZV#

9. MAKE WORKSHOP CHILD PROOF.JhZ

eVYadX`h! bVhiZg hl^iX]Zh! VcY gZbdkZ

hiVgihl^iX]`Znh#

10. NEVER LEAVE WHEN MACHINE IS

RUNNING. IjgcedlZgOFFVcYVaadlVaa

bdk^c\eVgihid XdbZid VXdbeaZiZ hide

WZ[dgZaZVk^c\bVX]^cZjcViiZcYZY#

11. DO NOT USE IN DANGEROUS

ENVIRONMENTS. 9D CDI jhZ bVX]^c"

Zgn ^c YVbe! lZi adXVi^dch! dg l]ZgZ Vcn

[aVbbVWaZdgcdm^djh[jbZhbVnZm^hi#

12. KEEP WORK AREA CLEAN AND WELL

LIT. 8ajiiZgVcYYVg`h]VYdlhbVnXVjhZ

VXX^YZcih#

13. USE A GROUNDED EXTENSION CORD

RATED FOR THE MACHINE AMPERAGE.

JcYZgh^oZYXdgYhdkZg]ZViVcYadhZedlZg#

GZeaVXZ ZmiZch^dc XdgYh ^[ i]Zn WZXdbZ

YVbV\ZY# 9D CDI jhZ ZmiZch^dc XdgYh

[dg''%KbVX]^cZgn#

14.

ALWAYS DISCONNECT FROM POWER

SOURCE BEFORE SERVICING

MACHINERY#BV`ZhjgZhl^iX] ^h^c

D;;



edh^i^dcWZ[dgZgZXdccZXi^c\#

15. MAINTAIN MACHINERY WITH CARE.

@ZZeWaVYZhh]VgeVcYXaZVc[dgWZhiVcY

hV[ZhieZg[dgbVcXZ#;daadl^chigjXi^dch[dg

ajWg^XVi^c\VcYX]Vc\^c\VXXZhhdg^Zh#

16. MAKE SURE GUARDS ARE IN PLACE

AND WORK CORRECTLY BEFORE

USING MACHINERY.

Safety Instructions for Machinery

17. REMOVE ADJUSTING KEYS AND

WRENCHES.BV`ZV]VW^id[X]ZX`^c\[dg

`ZnhVcY VY_jhi^c\ lgZcX]ZhWZ[dgZ ijgc"

^c\bVX]^cZgnON#

18. CHECK FOR DAMAGED PARTS

BEFORE USING MACHINERY. 8]ZX`

[dgW^cY^c\VcYVa^\cbZcid[eVgih!Wgd`Zc

eVgih!eVgibdjci^c\!addhZWdaih!VcYVcn

di]Zg XdcY^i^dch i]Vi bVn V[[ZXi bVX]^cZ

deZgVi^dc# GZeV^g dg gZeaVXZ YVbV\ZY

eVgih#

19. USE RECOMMENDED ACCESSORIES.

GZ[Zgidi]Z^chigjXi^dcbVcjVa[dggZXdb"

bZcYZYVXXZhhdg^Zh#I]ZjhZd[^begdeZg

VXXZhhdg^ZhbVnXVjhZg^h`d[^c_jgn#

20. DO NOT FORCE MACHINERY. Ldg` Vi

i]ZheZZY[dgl]^X]i]ZbVX]^cZdgVXXZh"

hdgnlVhYZh^\cZY#

21. SECURE WORKPIECE. JhZ XaVbeh dg

Vk^hZ id ]daY i]Z ldg`e^ZXZ l]Zc egVXi^"

XVa# 6 hZXjgZY ldg`e^ZXZ egdiZXih ndjg

]VcYhVcY[gZZhWdi]]VcYhiddeZgViZi]Z

bVX]^cZ#

22. DO NOT OVERREACH.@ZZeegdeZg[ddi"

^c\VcYWVaVcXZViVaai^bZh#

23. MANY MACHINES WILL EJECT THE

WORKPIECE TOWARD THE OPERATOR.

@cdlVcYVkd^YXdcY^i^dchi]ViXVjhZi]Z

ldg`e^ZXZid`^X`WVX`#

24. ALWAYS LOCK MOBILE BASES

(IF USED) BEFORE OPERATING

MACHINERY#

25. BE AWARE THAT CERTAIN DUST MAY

BE HAZARDOUS id i]Z gZhe^gVidgn hnh"

iZbh d[ eZdeaZ VcY Vc^bVah! ZheZX^Vaan

[^cZYjhi#BV`ZhjgZndj`cdli]Z]VoVgYh

VhhdX^ViZYl^i]i]ZineZd[Yjhindjl^aaWZ

ZmedhZY id VcY ValVnh lZVg V gZhe^gVidg

VeegdkZY[dgi]ViineZd[Yjhi#

"-"

<%*&.B^aa$9g^aa$IVee^c\BVX]^cZ

Additional Safety for Mill/Drills

1. UNDERSTANDING CONTROLS. BV`ZhjgZ

ndjjcYZghiVcYi]ZjhZVcYdeZgVi^dcd[Vaa

Xdcigdah#

2. SAFETY ACCESSORIES. 6alVnh jhZ V

X]^e\jVgY^cVYY^i^dcidndjghV[Zin\aVhhZh

l]Zcb^aa^c\idegZkZciWdY^an^c_jgn#

3. WORK HOLDING. 7Z[dgZ hiVgi^c\ i]Z

bVX]^cZ!WZXZgiV^ci]Zldg`e^ZXZ]VhWZZc

egdeZgan XaVbeZY id i]Z iVWaZ# C:K:G ]daY

i]Zldg`e^ZXZWn]VcYl]Zcjh^c\i]Zb^aa#

4. CHUCK KEY SAFETY. 6alVnhgZbdkZndjg

X]jX``Zn!YgVlWVglgZcX]!VcYVcnhZgk^XZ

iddah^bbZY^ViZanV[iZgjhZ#

5. SPINDLE SPEEDS.HZaZXii]Zhe^cYaZheZZY

i]Vi ^h Veegdeg^ViZ [dg i]Z ineZ d[ ldg` VcY

bViZg^Va#6aadli]Z b^aa$Yg^aa$iVee^c\bVX]^cZ

id\V^c[jaaheZZYWZ[dgZWZ\^cc^c\VXji#

6. POWER DISRUPTION. >c i]Z ZkZci d[ V

adXVa edlZg djiV\Z Yjg^c\ jhZ d[ i]Z b^aa!

ijgcOFF Vaahl^iX]ZhidVkd^Yedhh^WaZhjY"

YZchiVgijedcXZedlZg^hgZhidgZY#

7. SPINDLE DIRECTION CHANGES. CZkZg

gZkZghZ he^cYaZ Y^gZXi^dc l]Zc b^aa^c\! Wdg"

^c\!dg[VX^c\Vldg`e^ZXZ#

8. STOPPING SPINDLE. 9D CDI hide i]Z

b^aa$Yg^aa$iVee^c\ bVX]^cZ jh^c\ ndjg ]VcY

V\V^chii]ZX]jX`#

9. BE ATTENTIVE. 9D CDI aZVkZ b^aa$Yg^aa$

iVee^c\bVX]^cZgjcc^c\jcViiZcYZY[dgVcn

gZVhdc#

10. MACHINE CARE AND MAINTENANCE.

CZkZg deZgViZ i]Z b^aa$Yg^aa$iVee^c\ bVX]^cZ

l^i] YVbV\ZY dg ldgc eVgih# BV^ciV^c ndjg

b^aa$Yg^aa$iVee^c\ bVX]^cZ ^c egdeZg ldg`^c\

XdcY^i^dc# EZg[dgb gdji^cZ ^cheZXi^dch VcY

bV^ciZcVcXZegdbeian#EjiVlVnVY_jhibZci

iddahV[iZgjhZ#

11. DISCONNECT POWER.BV`ZhjgZ i]Z b^aa

^h ijgcZY OFF! Y^hXdccZXiZY [gdb ^ih edlZg

hdjgXZVcYVaabdk^c\eVgih]VkZXdbZidV

XdbeaZiZhideWZ[dgZhiVgi^c\Vcn^cheZXi^dc!

VY_jhibZci!dgbV^ciZcVcXZegdXZYjgZ#

12. AVOIDING ENTANGLEMENT. @ZZe addhZ

Xadi]^c\Vgi^XaZhhjX]VhhaZZkZh!WZaihdg_Zl"

Zagn^iZbhVlVn[gdbi]Zb^aahe^cYaZ#CZkZg

lZVg\adkZhl]ZcdeZgVi^c\i]ZbVX]^cZ#

13. TOOL HOLDING. 6alVnh jhZ i]Z egdeZg

iddah [dg i]Z bViZg^Va ndj VgZ b^aa^c\# BV`Z

hjgZ i]Zn VgZ ]ZaY [^gban ^c i]Z egdeZg idda

]daYZg[dgi]Z_dW#

14. CLEAN-UP. 9D CDI XaZVg X]^eh Wn ]VcY#

JhZ V Wgjh] dg kVXjjb! VcY cZkZg XaZVg

X]^ehl]^aZi]ZbVX]^cZ^hgjcc^c\#

15. CUTTING TOOL INSPECTION. >cheZXiYg^aah

VcY XjiiZgh [dg h]VgecZhh! X]^eh! dg XgVX`h

WZ[dgZ ZVX] jhZ# GZeaVXZ Yjaa! X]^eeZY! dg

XgVX`ZY Xjii^c\ iddah ^bbZY^ViZan# =VcYaZ

cZl Xjii^c\ iddah l^i] XVgZ# AZVY^c\ ZY\Zh

VgZkZgnh]VgeVcYXVcXVjhZaVXZgVi^dch#

16. EXPERIENCING DIFFICULTIES. >[ ndj VgZ

ZmeZg^ZcX^c\ Y^[[^Xjai^Zh ^c hZije dg deZgV"

i^dc! hide jh^c\ i]Z bVX]^cZ 8dciVXi djg

IZX]c^XVaHjeedgiVi*,%*)+".++(#

No list of safety guidelines can be complete. Every shop environment is different. Like all

machines there is danger associated with the Model G0519. Accidents are frequently caused by

lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen

the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious

personal injury may occur.

<%*&.B^aa$9g^aa$IVee^c\BVX]^cZ

"."

220V 3-Phase

Operation

This machine must have a ground prong in

the plug to help ensure that it is grounded.

DO NOT remove ground prong from plug

to fit into a two-pronged outlet! If the plug

will not fit the outlet, have the proper outlet

installed by a qualified electrician.

Extension Cords

LZYdcdigZXdbbZcYi]ZjhZd[ZmiZch^dcXdgYh!

^[ndj[^cY^iVWhdajiZancZXZhhVgn/



 JhZViaZVhi V &) \Vj\Z XdgY i]Vi YdZh cdi

ZmXZZY*%[ZZi^caZc\i]

 I]Z ZmiZch^dc XdgY bjhi Vahd XdciV^c V

\gdjcYl^gZVcY\gdjcYaj\#

 6fjVa^[^ZYZaZXig^X^VcBJHIh^oZXdgYhdkZg

*%[ZZiadc\idegZkZcibdidgYVbV\Z#

SECTION 2: CIRCUIT REQUIREMENTS

Electrocution or fire could

result if this machine is

not grounded correctly or

if your electrical configu-

ration does not comply

with local and state codes.

Ensure compliance by

checking with a qualified

electrician!

Serious personal injury could occur if you

connect the machine to the power source

before you have completed the set up pro-

cess. DO NOT connect the machine to the

power source until instructed to do so.

Amperage Draw

I]ZBdYZa<%*&.bdidgYgVlhi]Z[daadl^c\Vbeh

jcYZgbVm^bjbadVY/

Bdidg9gVl#########################################)#'*6beh

Circuit Recommendations

LZ gZXdbbZcY XdccZXi^c\ ndjg bVX]^cZ id V

YZY^XViZY VcY \gdjcYZY X^gXj^i i]Vi ^h gViZY [dg

i]ZVbeZgV\Z\^kZcWZadl#CZkZggZeaVXZVX^gXj^i

WgZV`Zg dc Vc Zm^hi^c\ X^gXj^i l^i] dcZ d[ ]^\]Zg

VbeZgV\Z l^i]dji Xdchjai^c\ V fjVa^ÃZY ZaZXig^"

X^Vc id ZchjgZ Xdbea^VcXZ l^i] l^g^c\ XdYZh# If

you are unsure about the wiring codes in your

area or you plan to connect your machine to a

shared circuit, consult a qualified electrician.

8^gXj^i7gZV`Zg####################################### &*6beh

Plug/Receptacle Type

GZXdbbZcYZYEaj\IneZ##############C:B6&*"&*

Figure 2. &*"&*Eaj\DjiaZi!''%K!("E]VhZ#

"&%"

<%*&.B^aa$9g^aa$IVee^c\BVX]^cZ

Wear safety glasses dur-

ing the entire set up pro-

cess!

This machine presents

serious injury hazards

to untrained users. Read

through this entire manu-

al to become familiar with

the controls and opera-

tions before starting the

machine!

Setup Safety

SECTION 3: SET UP

I]Z [daadl^c\ ^iZbhVgZ cZZYZY id XdbeaZiZ i]Z

hZijeegdXZhh!WjiVgZcdi^cXajYZYl^i]ndjg

bVX]^cZ/

Description Qty

 ;dg`a^[idg=d^hi&%%%aW#B^c^bjbGVi^c\&

 EgZX^h^dcAZkZa########################################### &

 HV[Zin<aVhhZh[dgZVX]eZghdc############### &

 HdakZci######################################################## &

 H]deGV\h################################################## &

 EdlZg9g^aa##################################################&

 9g^aa7^i

¿&+################################################# &

 =Zm7daihB&'"&#,*aZc\i]VhcZZYZY###### )

 ;aViLVh]Zgh&'bb################################### -

 AdX`LVh]Zgh&'bb################################## )

 =ZmCjihB&'"&#,*##################################### )

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Items Needed for

Setup

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^h YVbV\ZY V[iZg ndj ]VkZ h^\cZY [dg YZa^kZgn!

please immediately call Customer Service at

(570) 546-9663for advice.

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Otherwise, filing a freight claim can be difficult.

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XdciZcih#

Unpacking

The Model G0519 is a

heavy machine. Serious

personal injury may occur

if safe moving methods

are not used. To be safe,

get assistance and use

power equipment to move

the shipping crate and

remove the machine from

the crate.

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"&&"

Inventory

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Contents (Figures 3 & 4)# Qty

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dj\]XaZVc^c\!hdbZeVgihbjhiWZgZbdkZY#

For optimum performance, clean all moving

parts or sliding contact surfaces. 6kd^Y X]ad"

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l]Zcjh^c\VcnineZd[XaZVc^c\egdYjXi#

Clean Up

Gasoline and petroleum

products have low flash

points and can explode

or cause fire if used to

clean machinery. DO

NOT use these products

to clean the machinery.

Many cleaning solvents

are toxic if inhaled.

Minimize your risk by only

using these products in a

well ventilated area.

G2544—Solvent Cleaner & Degreaser

H9692—Orange Power Degreaser

<gZViegdYjXih[dggZbdk^c\h]^ee^c\\gZVhZ#

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"&'"

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Figure 6.B^c^bjbldg`^c\XaZVgVcXZh#

Mounting to

Workbench

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hV[Zin#

To mount the machine to a workbench:

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dci]Zldg`WZcX]#



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Figure 7#

Floor Load

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deZgVidg#

Placement Location

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ldg`^c\XaZVgVcXZh#

Children and visitors may be

seriously injured if unsuper-

vised. Lock all entrances to

the shop when you are away.

DO NOT allow unsupervised

children or visitors in your

shop at any time!

Site Considerations

Base

Workbench

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"&("

Test Run

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TroubleshootingdcPage 31#

>[ndjhi^aaXVccdigZbZYnVegdWaZb!XdciVXidjg

IZX]HjeedgiVi*,%*)+".++([dgVhh^hiVcXZ#

Before starting your machine, make sure

you have performed the preceding assem-

bly and adjustment instructions, and you

have read through the rest of the manual

and are familiar with the various functions

and safety features on this machine. Failure

to follow this warning could result in seri-

ous personal injury or even death!

To test run the machine:

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bVX]^cZ^hhZijeegdeZgan#

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heZZYd[&'%GEB#GZ[ZgidControl Panels

dcPage 16^[gZfj^gZY#

3# 9d Vaa ajWg^XVi^dc egdXZYjgZh ]^\]a^\]iZY ^c

Lubrication ^c Section 6: MAINTENANCE

dcPage 29.

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l^gZh#

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Spindle Break-In

Failure to follow start up and spindle break-

in procedures will likely cause rapid deteri-

oration of spindle and other related parts.

NOTICE

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

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YaZheZZYhZaZXi^dch#

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Lubrication ^c Section 6: MAINTENANCE

dcPage 29.

DO NOT leave the area while break-in pro-

cedure is under way. You must be ready to

stop the machine if any problem occurs.

NOTICE

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dci]ZbVX]^cZ#

To break-in the machine:

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2# 9d Vaa ajWg^XVi^dc egdXZYjgZh ]^\]a^\]iZY ^c

Lubrication ^cSECTION 6: MAINTENANCE

dcPage 29.

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heZZYd[&'%GEB#GZ[ZgidControl Panels

dcPage 16^[gZfj^gZY#

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5. BV`Z hjgZ i]Z bdYZ hl^iX] Figure 9 ^h

ed^ci^c\ id HIDE VcY XdccZXi i]Z bVX]^cZ

idi]ZedlZghdjgXZ.

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b^cjiZh#

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^c\ XdggZXian! h]ji ^i OFF! Y^hXdccZXi ^i

[gdbedlZg!VcYjhZi]ZTroubleshooting

iVWaZ dc Page 31 id XdggZXi i]Z egdWaZb

WZ[dgZegdXZZY^c\[jgi]Zg#

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hbddi]an!egdXZZYidStep 8#

Figure 9. :aZXig^XVaXdcigdaeVcZa#

<%*&.B^aa$9g^aa$IVee^c\BVX]^cZ

"&*"

Damage to your eyes or lungs could result

from using this machine without proper

protection. During milling operations, burn-

ing metal chips can be ejected from this

machine. If cutting fluids are used, fluids can

also give off poisonous fumes and smoke

during milling operations. Do not use this

machine without the proper protective gear.

Always wear a face shield and a respirator

when operating this machine.

Operation Safety

SECTION 4: OPERATIONS

Loose hair and cloth-

ing could get caught in

machinery and cause seri-

ous personal injury. Keep

loose clothing and long

hair away from moving

machinery.

NOTICE

If you have never used this type of machine

or equipment before, WE STRONGLY REC-

OMMEND that you read books, trade maga-

zines, or get formal training before begin-

ning any projects. Regardless of the con-

tent in this section, Grizzly Industrial will

not be held liable for accidents caused by

lack of training.

Basic Controls

I]^hb^aa$Yg^aa$iVee^c\bVX]^cZl^i]VaZ[i"VcY"g^\]i

i^ai^c\]ZVYhidX`VcYVbdkZVWaZiVWaZ^hVkZghV"

i^aZbZiValdg`^c\bVX]^cZi]Vi^hXVeVWaZd[i]Z

[daadl^c\deZgVi^dch/

 9g^aa^c\^ci]ZMVcYO"VmZh#

 B^aa^c\^ci]ZM!N!VcYO"VmZh#

 IVee^c\^ci]ZMVcYO"VmZh#

;dgYg^aa^c\deZgVi^dch!i]ZbdYZhl^iX]^hijgcZY

idi]Z9G>AA>C<edh^i^dc#I]Zhe^cc^c\Yg^aaW^i^h

i]ZcadlZgZY^ci]ZOY^gZXi^dc^cidi]Zldg`e^ZXZ

Wnejaa^c\Ydlcdci]ZXdVghZYdlc[ZZY]VcYaZh

dgWnijgc^c\i]Z[^cZ[ZZY`cdW#IdYg^aa^ci]ZN

Y^gZXi^dc! i]Z ]ZVYhidX` ^h gdiViZY .% VcY i]Z

iVWaZ VcY ldg`e^ZXZ VgZ bdkZY ^cid i]Z Yg^aa W^i

jh^c\i]ZM"6m^h]VcYl]ZZa#

;dgb^aa^c\deZgVi^dch!i]ZbdYZhl^iX]^h`Zei^c

i]Z9G>AA>C<edh^i^dc#Jh^c\dcZdgWdi]d[i]Z

]VcYl]ZZahidXdcigdai]ZMVcYNbdkZbZcid[

i]ZiVWaZVcYldg`e^ZXZ!i]Zldg`e^ZXZ^hbdkZY

XVgZ[jaan^cidi]Zhe^cc^c\XjiiZg#>[O"Vm^hb^aa^c\^h

gZfj^gZY!i]ZiVWaZ^h[^mZY!VcYi]Zhe^cc^c\XjiiZg

^hadlZgZY^cidi]Zldg`e^ZXZWnejaa^c\Ydlcdc

i]Z XdVghZ Ydlc[ZZY ]VcYaZh dg Wn ijgc^c\ i]Z

[^cZ[ZZY`cdW#

;dg iVee^c\ deZgVi^dch! i]Z he^cYaZ VcY iVWaZ

bdkZbZci VgZ i]Z hVbZ Vh i]Zn VgZ [dg Yg^aa^c\!

Wjii]ZbdYZhl^iX]^hcdlijgcZYidi]ZI6EE>C<

edh^i^dc#CZmii]ZbVm^bjbiVee^c\YZei]^hi]Zc

hZi l^i] i]Z YZei] hide# I]Z bVX]^cZ ^h ijgcZY

dcVcYi]Zhe^cc^c\iVe^hi]ZcbdkZY^cidVegZ"

Yg^aaZY ]daZ ^c i]Z ldg`e^ZXZ#  L]Zc i]Z he^cYaZ

bdkZbZci ^h hideeZY Wn i]Z YZei] hide! V a^b^i

hl^iX] gZkZghZh he^cYaZ gdiVi^dc ^bbZY^ViZan ^c

dgYZgidWVX`i]ZiVedjid[i]Z]daZWZ[dgZi]ZiVe

WdiidbhdjiVcYh]ZVghd[[#L]Zci]Zhe^cYaZ[jaan

gZijgchidi]ZgZigVXiZYedh^i^dc!VhZXdcYVgna^b^i

hl^iX]h]jihi]Zhe^cYaZbdidgd[[VjidbVi^XVaan#

6YY^i^dcVaan i]Z lVnZY Xdajbc Vaadlh [dg idda^c\

X]Vc\Zhl^i]djiadh^c\idda^cYZmdggZ\^higVi^dc#

"&+"

<%*&.B^aa$9g^aa$IVee^c\BVX]^cZ

>i^hk^iVai]VindjWZXdbZ[Vb^a^Vgl^i]i]Z

edlZgXdcigdahWZ[dgZdeZgVi^c\i]ZBdYZa<%*&.

Figures 10 and 11#

A. Mode Dial: I]^h Y^Va Vaadlh ndj id hl^iX]

i]Z  bVX]^cZ WZilZZc 9G>AA>C<! HIDE!

VcY i]Z I6EE>C< bdYZh ZmeaV^cZY WZadl/

·9G>AA>C</ >c i]^h edh^i^dc! i]Z bVX]^cZ

VXih Vh V WVh^X b^aa$Yg^aa l^i]dji i]Z

Zc]VcXZY [ZVijgZh d[ i]Z VjidbVi"

ZY YZei] hide# I]Z G:K:GH: Wjiidc

hZgkZh Vh V _d\ Wjiidc ^c i]^h bdYZ#

·HIDE/ >c i]^h edh^i^dc! i]Z bVX]^cZ

^h edlZgZY je Wji ^h ^c Vc ^YaZ bdYZ#

·I6EE>C</ >c i]^h edh^i^dc! i]Z YZei]

hXVaZ l^aa VjidbVi^XVaan gZkZghZ i]Z

he^cYaZ Y^gZXi^dc l]Zc i]Z he^c"

YaZ gZVX]Zh i]Z Wdiidb d[ i]Z higd`Z#

B. Reverse Buttons: EgZhh i]^h Wjiidc VcY

he^cYaZ gdiVi^dc l^aa ijgc XdjciZgXadX`"

l^hZ# I]^h Wjiidc hZgkZh Vh V _d\ Wjiidc

id Vhh^hi ^c Zc\V\^c\ \ZVgh l]Zc h]^[i^c\#

C. EMERGENCY STOP Button:Hideh

i]Z bVX]^cZ# GdiViZ i]Z Wjiidc XadX`"

l^hZ jci^a ^i edeh WVX` dji id gZhZi ^i#

D. START Button: HiVgih i]Z he^cYaZ bdidg ^[

i]Z :B:G<:C8N HIDE Wjiidc ]Vh WZZc

gZhZi VcY i]Z bdYZ Y^Va ^h ^c i]Z Yg^aa^c\ dg

iVee^c\edh^i^dc#

Figure 10. :aZXig^XVaXdcigdaeVcZa#

E. Range Lever:HZaZXihadlgVc\Z>!dg]^\]

gVc\Z>>[dgi]ZheZZYaZkZg#

F. Speed Lever: <^kZh i]gZZ he^cYaZ heZZY

hZaZXi^dchB!=!A^cadlgVc\Z!VcYi]gZZ

he^cYaZ heZZY hZaZXi^dch B! =! A ^c ]^\]

gVc\ZVhhZaZXiZYWni]ZgVc\ZaZkZgVWdkZ#

G. Spindle Depth Scale:H]dlhhe^cYaZ]Z^\]i

^c ^cX]Zh VcY b^aa^bZiZgh# L]Zc ^c i]Z

I6EE>C<bdYZ!^[i]Zhe^cYaZgZVX]Zhi]Z

Wdiidbd[i]Zhigd`ZVhh]dlcWni]Zed^ciZg!

i]Z ^ciZgcVa a^b^i hl^iX] gZkZghZh he^cYaZ

gdiVi^dc VcY i]Z iVe WVX`h dji d[ i]Z ]daZ

WZ[dgZhcVee^c\d[[#L]Zci]Zhe^cYaZ^h[jaan

gZigVXiZYje^cidi]Z]ZVYhidX`!VhZXdcYVgn

a^b^ihl^iX]hidehi]Zhe^cYaZ#



 L]Zc i]Z bVX]^cZ ^h cdi ^c i]Z 9G>AA>C<

bdYZ! i]Z he^cYaZ YZei] hXVaZ VXih Vh V

WVh^XYZei]hXVaZ#

Figure 11. =ZVYhidX`XdcigdaeVcZa#

;

<%*&.B^aa$9g^aa$IVee^c\BVX]^cZ

"&,"

Changing the spindle position using

the fine feed dial

1. JcadX`i]Zhe^cYaZadX`aZkZgVcYi^\]iZci]Z

[^cZ[ZZYadX``cdW#

2. GdiViZ i]Z [^cZ [ZZY `cdW id adlZg dg gV^hZ

i]Zhe^cYaZ^chbVaa^cXgZbZcih#DWhZgkZi]Z

hXVaZ dc i]Z `cdW id bdc^idg bdkZbZci ^c

i]djhVcYi]hd[Vc^cX]Figure 13#

Spindle Height

Controls

Changing spindle position using the

coarse feed levers

1. JcadX`i]Zhe^cYaZadX`aZkZgVcYaddhZci]Z

[^cZ[ZZYadX``cdW#

2. EjaaYdlcdcVcnd[i]ZXdVghZ[ZZYaZkZghid

adlZgdggV^hZi]Zhe^cYaZ#DWhZgkZi]ZhXVaZ

dci]Z]ZVYhidX`[VXZeaViZidbdc^idgbdkZ"

bZci^c^cX]Zhdgb^aa^bZiZgh#I]ZbVm^bjb

gVc\Zd[igVkZa^h)

(

¿)#

3. AdX`i]Zhe^cYaZadX`aZkZgid]daYi]Zhe^cYaZ

^cVeVgi^XjaVgedh^i^dc^[ndjX]ddhZ#

 Tip: Milling with the spindle fully extended

can cause tool chatter. For maximum spindle

rigidity when milling, it is better to keep the

spindle retracted into the headstock as far as

possible with the spindle lock lever locked,

and the fine feed lock knob tightened.

Figure 12. He^cYaZXdcigdah#

I]Z he^cYaZ ]Z^\]i ^h X]Vc\ZY Wn jcadX`^c\ i]Z

he^cYaZ adX` aZkZg VcY jh^c\ i]Z XdVghZ [ZZY

aZkZgh dg i]Z [^cZ [ZZY `cdW Figure 12# I]Z

he^cYaZ]Z^\]ihXVaZ^cY^XViZhi]Zhe^cYaZ]Z^\]i#

He^cYaZ

AdX`

AZkZg

;^cZ;ZZY

AdX`@cdW

8dVghZ

;ZZY

AZkZg

3. AdX`i]Zhe^cYaZadX`aZkZgid]daYi]Zhe^cYaZ

^cVeVgi^XjaVgedh^i^dc^[ndjX]ddhZ#

 Tip: Milling with the spindle fully extended

can cause tool chatter. For maximum spindle

rigidity when milling, it is better to keep the

spindle retracted into the headstock as far as

possible with the spindle lock lever locked,

and the fine feed lock knob tightened.

Figure 13. He^cYaZ[^cZ[ZZYXdcigdah#

;^cZ;ZZY

@cdW

;^cZ;ZZY

AdX`@cdW

8dVghZ

;ZZY

AZkZg

He^cYaZ

AdX`

AZkZg

"&-"

<%*&.B^aa$9g^aa$IVee^c\BVX]^cZ

L]ZciVee^c\hdbZ[^cZi]gZVYh^chd[ibViZg^Va!

i]Zhe^cYaZgZijgcheg^c\iZch^dcbVn]VkZidWZ

gZYjXZYdgZa^b^cViZYidVkd^Yi]gZVYYVbV\Z#

To change the spindle return spring tension:

1. Eji dc ndjg hV[Zin \aVhhZh VcY aZVi]Zg

\adkZh#

2. L]^aZi^\]ian]daY^c\i]Zheg^c\XdkZgV\V^chi

i]Z h^YZ d[ i]Z ]ZVYhidX`! addhZc i]Z adX`

`cdWV[ZlijgchFigure 14#

Figure 14. He^cYaZgZijgcheg^c\VY_jhibZci#

3. Hi^aa]daY^c\i]Zheg^c\ XdkZgi^\]ian!ejaai]Z

XdkZgdjilVgY_jhiZcdj\]idY^hZc\V\Zi]Z

adX`e^c[gdbi]Zheg^c\"XdkZghadi#

4. L^i]djiadh^c\ndjg\g^e!Vaadli]ZXdkZgVcY

heg^c\ id jcl^cY dcZ dg bdgZ hadi edh^i^dch

VcYgZZc\V\Zi]ZcZlhadil^i]i]Ze^c#

5. I^\]iZci]ZadX``cdW#

Note/To retighten the spindle return spring,

the procedure is the same, but the cover is

rotated in the opposite direction.

AdX`

@cdW

E^c

Hadi

Heg^c\

VcY8dkZg

Drill Chuck

Installation

1. 9>H8DCC:8I I=: B68=>C: ;GDB

EDL:G

2. GdiViZ i]Z YgVlWVg XVe XdjciZgXadX`l^hZ!

gZbdkZi]ZXVeFigure 15#

Figure 16. 8]jX`hjeedgi#

3. >chZgii]ZX]jX`VgWdg^cidi]Zhe^cYaZFigure

16! hd ^i Zc\V\Zh i]Z Va^\cbZci e^c ^ch^YZ

d[ i]Z he^cYaZ VcY bV`Zh XdciVXi l^i] i]Z

YgVlWVgi]gZVYh#

Figure 15. 9gVlWVgVcYXdkZg#

4. I]gZVY i]Z YgVlWVg ^cid i]Z VgWdg jci^a i]Z

VgWdghZViZYje^cidi]Zhe^cYaZiVeZg#

Spindle Return

Spring Tension

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Grizzly G0519 User manual

Grizzly G0519 User manual

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