MICRO-EPSILON draw wire sensor take up spools Assembly Instructions

Brand: MICRO-EPSILON

Model: draw wire sensor take up spools

Type: Assembly Instructions

Draw-Wire Displacement Sensors

Series WDS, take up spool

Model Z60/P96/P115/P200

Assembly Instructions

wireSENSOR

WDS-Z60-M, dimensions in mm

(inches),

not to scale

Precautionary Measures

- Do not open the sensor housing.

- Do not pull or loop the measuring wire around unprotected parts of the

body.

- Do not pull the measuring wire over range.

> Danger of injury

- Do not damage the measuring wire.

- Do not oil or grease the measuring wire.

- Do not bend the measuring wire.

- Do not pull the measuring wire at an angle.

- Do not allow to loop the measuring wire around objects.

- Do not let the measuring wire rewind without control (snap back).

- Fix the measuring wire to the target when wound up only.

Sensor Assembly

- Series Z60: 2x M4 screws DIN 931

- Series P96: 4x M6 screws DIN 931 and 2 groove stones

- Series P115: 4x M6 screws DIN 931 and 2 groove stones

- Series P200: 4x M8 screws DIN 912 and 4 groove stones

The sensor does not have to be oriented in a special way.

Choose the installation position so that damage and soiling of the measu-

ring wire is avoided.

Proper Environment

- Protection class of sensor: IP 65

- Operating temperature: -20 to +80 °C (-4 to +176 °F)

- Storage temperature: -40 to +80 °C (-40 to +176 °F)

- Humidity: 5 - 95 % (non-condensing)

- Ambient pressure: atmospheric pressure

- Vibration: according to IEC 68-2-6

- Mechanical shock: according to IEC 68-2-27

35 (1.38)

25 (.98)

(.20)

76 (2.99)

52 (2.05)

ø58 (2.38)

25 (.98)

2 x ø4.3

23 (.91)

7.5

(.30)

(.39)

10.5

(.41)

12.5

(.49)

55.5 (2.19) for encoder

with synchro flange

68.5 (2.70) for encoder with clamping flange

2x M4

28 (1.10)

96 (3.78)

70 (2.76)

96 (3.78)

set screw

81.7 (3.22)

56 (2.20)

ø58 (2.28)

ø50 (1.97)

4x M4x6

36 (1.42)

2x slot nuts

ø13 (.51)

ø10

(.39)

ø13

(.51)

(.16)

WDS-P96-M, dimensions in mm

(inches),

not to scale

Installing the Encoder

Make sure that the measuring wire is always tensioned by the spring

motor in order to prevent it from jumping off the pulley.

Flange Encoder

3x M3x10 DIN 912

Mounting of adapter flange and encoder, Series WDS-Z60

Mount the encoder/adapter flange assembly on the draw-wire mecha-

nism.

Fasten the coupling and the encoder shaft with the supplied hexagon

socket screw. Press the supplied cap into the opening in the adapter

flange housing.

Make sure that the encoder shaft is not rotated during installation!

Follow the installation instructions issued by the manufacturer of the

encoder.

3xM4 screws DIN7985

with serrated lock washers

Coupler Rotex GS

with grub screw M3

Elastomer

coupler

4xM4 cylinder screws DIN912,

with serrated lock washers

Rotary

encoder

Synchro flange

Mounting of adapter flange and encoder, Series WDS-Pxxx

*X9771136-A04*

X9771136-A041115GBR

Declaration of incorporation

Declaration of incorporation according to the EC Machinery Directive 2006/42/

EC, Annex II B

Manufacturer and authorized representative for the compilation of the relevant

technical documents

MICRO-EPSILON MESSTECHNIK GmbH & Co. KG

Königbacher Straße 15, 94496 Ortenburg / Germany

hereby declares that the machine designated below, as a result of its manner of

design, construction as well as version that has been placed on the market - to

the extent possible in the scope of delivery - corresponds to the relevant, funda-

mental health and safety requirements of the EC Machinery Directive, including

the valid changes at the time of this declaration.

Model: wiresensor

Type designation: WDS-xxx, WPS-xxx

The following fundamental health and safety requirements in accordance with

Annex I of the above-named directive are applied and maintained:

- No. 1.1.2. Principles of safety integration

- No. 1.7.3. Marking of machinery

- No. 1.7.4. Instructions

Furthermore, the compliance with the following standards is explained, including

the valid changes at the time of this declaration:

- EN ISO 13857 Safety of machinery - Safety distances to prevent hazard

zones being reached by upper and lower limbs

- EN 60204-1: 2006/A1: 2009 Safety of machinery - Electrical equipment of

machines - Part 1: General requirements

- DIN EN 61326-1: 2013

- DIN EN 61326-2-3: 2013

Moreover, we declare that the relevant technical documentation for this partly

completed machinery has been created in accordance with part B of Annex VII,

and that we shall be obligated to deliver these upon the request of the market

surveillance authorities.

The described partly completed machinery is intended for installation in a

production line.

The commissioning of this partly completed machinery shall be prohibited until

the partly completed machinery has been installed in a machine that complies

with the provision of the EC Machinery Directive and for which an EC Declara-

tion of Conformity in accordance with Annex II A is available

Ortenburg, October 8th 2015 Dr. Thomas Wisspeintner

Managing Director

Wire Guide and Fastening

If the measuring wire has to be extracted from the sensor to guide the wire resp.

to fix it to the target

- the sensor may not be held by another person

- the measuring wire may not be further extracted but only to the specified

measuring range

- the surroundings of the sensor have to be protected against snapping of the

measuring wire

Fix the measuring wire to the

target using a M4 threaded bolt

or eyelet.

Fed the measuring wire per-

pendicularly from the sensor

housing.

Misalignment is only permissible up to

3 degrees.

Dragging of the measuring wire on

the inlet hole or other objects leads

to damage and/or snapping of the

measuring wire.

If the measuring wire cannot be fed

vertically out of the housing, it is es-

sential to use a guide pulley (accesso-

ry TR1-WDS or TR3-WDS).

Keep the measuring wire in

an area, where it cannot be

snagged or otherwise violated.

max. 3 °

Wire outlet 0 °

±3 ° tolerancy

Wire fastening and misalignment

50 (1.97)

ø30

(1.18 dia)

approx. 144 (approx. 5.67 )

115

(4.53)

Hole circle ø42

0.1

(1.65 dia

0.1)

4x Screw

M4x6 DIN 912

4x serrated lock

washer DIN 6798A

(1.42)

(2.36)

2x Groove stone

2x Locking screw M4

4x Fixing holes M4

4 (1.42)

2.8

(0.11)

(0.04)

21.2

(0.83)

ø58

(2.28 dia.)

115

(4.53)

ø4.3 (0.17 dia.)

after 120°

ø20.2

(0.8 dia.)

10.5±0.5

(0.41)±0.5

4 (0.16)

ø6H7

(0.24 dia.)

+0.012

(1.97 dia.)

+0.05

Detail A

+0.05

+0.012

79.5 (3.13)

4 x M4

ø20.2

ø30

(1.18)

ø4.3

ø42

(1.65)

ø58 (2.28)

ø50 (1.97)

25.7 (1.01)

200 (7.87)

WDS-P115-M, dimensions in mm (inches), not to scale

WDS-P200-M, dimensions in mm (inches), not to

scale

Measuring range A B

5000 28 (1.10) 82.5 (3.25)

7500 37 (1.46) 105.5 (4.15)

10000 44.5 (1.75) 148.5 (5.85)

15000 61 (2.40) 180.5 (7.11)

Measuring range A B

30000 268 (10.6) 75 (2.95)

40000 300 (11.8) 95 (3.74)

50000 333.5 (13.1) 95 (3.74)

Operation and Maintenance

Do not grease or oil the measuring wire, the wire drum, the spring motor.

Observe the notes on wire guiding during operation.

Imperfect wire guiding can lead to increased wear and premature defects.

We advise against attempting to do repairs because of the danger of injury and

improper handling. The warranty and all liability claims are null and void if the

device is manipulated by unauthorised persons.

Repairs are to be made exclusively by MICRO-EPSILON.

For further information, please refer to the online documentation.

You will find the latest version at: www.micro-epsilon.com/link/wire > “Draw-wire

sensor mechanics for mounting encoders“.

MICRO-EPSILON draw wire sensor take up spools Assembly Instructions

Brand: MICRO-EPSILON

Model: draw wire sensor take up spools

Type: Assembly Instructions

Download PDF

report

MICRO-EPSILON draw wire sensor take up spools Assembly Instructions

MICRO-EPSILON draw wire sensor take up spools Assembly Instructions

Related papers

Other documents