Bard P1060A1 User manual

Brand: Bard

Model: P1060A1

Category: Heat pumps

Type: User manual

SINGLE PACKAGE

AIR CONDITIONERS

MODELS

P1124A3 P1224A2

P1130A2 P1230A1

P1136A2 P1236A1

P1142A3 P1242A1

P1148A2 P1248A2

P1060A1

INSTALLATION INSTRUCTIONS

Manual : 2100-353D

Supersedes: 2100-353C

File: Volume II Tab 10

Date: 03-19-03

Bard Manufacturing Company

Bryan, Ohio 43506

Since 1914 . . . Moving ahead just as planned

CONTENTS

Getting Other Informations and Publications

General Instructions

Important ................................................................ 2

Shipping Damage .................................................... 2

General ................................................................ 2

Field Installed Heater Packages (Optional) ............. 2

Installation

Location ................................................................ 9

Typical Installations ................................................. 9

Condensate Drain Trap ......................................... 14

Air Filters .............................................................. 14

Wiring – Main Power ............................................. 15

Wiring – 24V Low Voltage Control Circuit ............. 15

Transformer Taps................................................... 15

Thermostats........................................................... 15

Start Up and Operation

Three Phase Scroll Compressor Start Up

Information............................................................. 17

Sequence of Operation.......................................... 17

Start Up Notes ....................................................... 17

Indoor Blower Motor .............................................. 17

Compressor Control Module.................................. 17

Adjustments........................................................... 18

Service and Troubleshooting

Service Hints ......................................................... 19

Pressure Service Ports .......................................... 19

Refrigerant Charge ................................................ 19

Fan Blade Settings ................................................ 19

Suction and Discharge Tube Brazing .................... 20

Pressure Table....................................................... 14

Wiring Diagrams ............................................... 15-16

Troubleshooting ECM Blower Motors ............. 23-24

Figures

Figure 1 Unit Dimensions...................................... 8

Figure 2 Slab Mounting at Ground Level ............ 10

Figure 3 Airflow and Service Access

Clearances............................................ 10

Figure 4 Roof Top Application..............................11

Figure 5 Elevated Mounting Platforms .................11

Figure 6 Prefabricated Rood Curb

Specifications........................................ 12

Figure 7 Field Fabricated Curbing....................... 13

Figure 8 Condensate Drain Trap......................... 14

Figure 9 Low Voltage Wiring ............................... 16

Figure 10 Fan Blade Setting ................................. 19

Figure 11 Brazing Diagram ................................... 20

Tables

Table 1 Rated CFM & ESP .................................. 2

Table 2 Electrical Specifications .......................... 3

Table 2A Electrical Specifications .......................... 4

Table 2B Electrical Spedifications.......................... 5

Table 3 Option Field Installed Heater Packages . 6

Table 4 Electric Heater Table............................... 8

Table 5 Unit Dimensions...................................... 5

Table 6 Roof Curb Details ................................. 13

Table 7 Dimension for Figure 7.......................... 13

Table 8 Filter Requirements & Sizes ................. 14

Table 9 Thermostat Wire Size ........................... 15

Table 10 Wall Thermostat and Subbase

Combinations ........................................ 15

Table 11 Suction Line Temperatures ................... 19

Table 12 Fan Blade Setting Dimensions.............. 19

Table 13 Indoor Blower Performance .................. 20

Table 14 Pressure Table ...................................... 21

Table 14APressure Table ...................................... 22

Manual 2100-353

Page 1

Getting Other Information and Publications

These publications can help you install the air

conditioner or heat pump. You can usually find these at

your local library or purchase them directly from the

publisher. Be sure to consult current edition of each

standard.

National Electrical Code ...................... ANSI/NFPA 70

Standard for the Installation .............. ANSI/NFPA 90A

of Air Conditioning and

Ventilating Systems

Standard for Warm Air...................... ANSI/NFPA 90B

Heating and Air

Conditioning Systems

Load Calculation for............................ACCA Manual J

Residential Winter and

Summer Air Conditioning

Duct Design for Residential .............. ACCA Manual D

Winter and Summer Air

Conditioning and Equipment Selection

FOR MORE INFORMATION, CONTACT

THESE PUBLISHERS:

ACCA Air Conditioning Contractors of America

1712 New Hampshire Ave. N.W.

Washington, DC 20009

Telephone: (202) 483-9370

Fax: (202) 234-4721

ANSI American National Standards Institute

11 West Street, 13th Floor

New York, NY 10036

Telephone: (212) 642-4900

Fax: (212) 302-1286

ASHRAE American Society of Heating, Refrigerating,

and Air Conditioning Engineers, Inc.

1791 Tullie Circle, N.E.

Atlanta, GA 30329-2305

Telephone: (404) 636-8400

Fax: (404) 321-5478

NFPA National Fire Protection Association

Batterymarch Park

P.O. Box 9101

Quincy, MA 02269-9901

Telephone: (800) 344-3555

Fax: (617) 984-7057

Manual 2100-353

Page 2

GENERAL INSTRUCTIONS

IMPORTANT

The equipment covered in this manual is to be installed

by trained, experienced service and installation

technicians. All duct work, supply and return ducts,

must be properly sized for the design air flow

requirement of the equipment. ACCA is an excellent

guide to proper sizing. All duct work or portions

thereof not in the conditioned space should be properly

insulated in order to both conserve energy and prevent

condensation or moisture damage.

SHIPPING DAMAGE

Upon receipt of equipment, the carton should be

checked for external signs of shipping damage. If

damage is found, the receiving party must contact the

last carrier immediately, preferably in writing,

requesting inspection by the carrier’s agent.

GENERAL

The refrigerant system is completely assembled and

charged. All internal wiring is complete.

The unit is designed for use with or without duct work.

Flanges are provided for attaching the supply and return

ducts.

These instructions explain the recommended method to

install the air cooled self-contained unit and the

electrical wiring connections to the unit.

These instructions and any instructions packaged with

any separate equipment required to make up the entire

heat pump system should be carefully read before

beginning the installation. Note particularly “Starting

Procedure” and any tags and/or labels attached to the

equipment.

While these instructions are intended as a general

recommended guide, they do not supersede any national

and/or local codes in any way. Authorities having

jurisdiction should be consulted before the installation

is made.

FIELD INSTALLED HEATER PACKAGES

(OPTIONAL)

These packaged air conditions are manufactured

without supplementary electric heaters. Supplementary

heaters are available for simple, fast field installation.

A separate power circuit is required for the

supplementary heaters.

IMPORTANT: Refer to Table 1 when designing duct

work for maximum available static pressure with heater

installed.

Refer to data shown in Table 3 and 4 for proper

application information on all available heater

combinations and what units they can be used with. It

also shows the applicable circuit ampacities, fuse size,

and wire size for each heater combination.

TABLE 1

RATED CFM AND EXTERNAL STATIC PRESSURE

(ESP)

NOTE: ECM motors provide rated CFM up to 0.50 ESP

ledoM

.oN

detaR

MFC

dednemmoceR

egnaRwolfriA

detaR

PSE

.xaM

PSE

3A4211P008088-02702.005.0

2A4221P008

1etoN

01.005.0

2A0311P52115721-020102.005.0

1A0321P0001

1etoN

51.005.0

2A6311P05210041-051103.005.0

1A6321P0011

1etoN

51.005.0

3A2411P00410451-062102.004.0

1A2421P0041

1etoN

02.005.0

2A8411P05510071-004104.005.0

2A8421P0551

1etoN

02.005.0

1A0601P00710781-035102.005.0

Manual 2100-353

Page 3

TABLE 2

ELECTRICAL SPECIFICATIONS

ledoM3A4211P2A0311P2A6311PB-1A6311PC-1A6311P3A2411P

–gnitaRcirtcelE

AtiucriC–zH06

1-06-802/0321-06-802/0321-06-802/0323-06-802/0323-06-0641-06-802/032

egnaRegatloVgnitarepO352-791352-791352-791352-781605-414352-791

yticapmAtiucriCmuminiM611252812192

CSCB016.3161116 5.81

*eziSeriWdleiF2101801418

eziSeriWdnuorG210101014101

**.xaM–esuFyaleD520304525154

802/032–spmAtinuatoT3.21/8.119.61/4.517.81/1.719.21/3.213.72.42/1.32

AtiucriC–rosserpmoC

epyTrosserpmoCllorcSllorcSllorcSllorcSllorcSllorcS

stloV802/032802/032802/032802/032064802/032

spmAdaoLdetaR0.9/5.86.31/1.214.51/8.316.9/0.99.45.81/0.71

spmAretoRkcoL45/455.27/5.2788/8877/7793401/401

resnednoCdnarotoMnaF

MPR/PH–rotoMnaF0901-5/15701-5/15701-5/15701-5/15701-5/15701-2/1

spmArotoMnaF2.16.16.16.10.15.2

MFC/.aiD–naF2491/"020042/"020012/"020002/"020002/"020582/"42

rotaropavEdnarotoM

MPR/PH–rotoMrewolB5701-3/15701-5/15701-5/15701-5/15701-5/15701-2/1

spmA–rotoMrewolB1.26.26.26.24.12.3

PSE&gnilooCMFC008

02.05211

02.00521

03.05721

03.00041

02.0

).zo22R(egrahC254639393998

)sdnuop(thgieWgnippihS003013033033033093

Manual 2100-353

Page 4

TABLE 2A

ELECTRICAL SPECIFICATIONS

ledoM2A8411PB-2A8411PC-2A8411P1A0601PB-1A0601PC-1A0601P

–gnitaRcirtcelE

AtiucriC–zH06

1-06-802/0323-06-802/0323-06-0641-06-802/0323-06-0643-06-064

egnaRegatloVgnitarepO352-791352-781605-414352-791352-781605-414

yticapmAtiucriCmuminiM234221248241

CSCB5.027.41792219

*eziSeriWdleiF801218821

eziSeriWdnuorG010121010121

**.xaM–esuFyaleD055351065402

802/032–spmAtinuatoT2.62/2.421.91/9.718.87.33/9.037.32/7.122.11

AtiucriC–rosserpmoC

epyTrosserpmoCllorcSllorcSllorcSllorcSllorcSllorcS

stloV802/032802/032064802/032802/032064

spmAdaoLdetaR5.02/5.814.31/2.2162.82/2.5281/614.8

spmAretoRkcoL731/73119/1905961/961321/32126

resnednoCdnarotoMnaF

MPR/PH–rotoMnaF058-3/1058-3/1058-3/1058-3/1058-3/1058-3/1

spmArotoMnaF5.25.22.15.25.22.1

MFC/.aiD–naF0013/"420013/"420013/"420013/"420013/"420013/"42

rotaropavEdnarotoM

MPR/PH–rotoMrewolB5701-2/15701-2/15701-2/15701-2/15701-2/15701-2/1

spmA–rotoMrewolB2.32.36.12.32.36.1

PSE&gnilooCMFC0551

04.00551

04.00071

02.00071

02.0

).zo22R(egrahC 021021021

)sdnuop(thgieWgnippihS034034034524524524

Manual 2100-353

Page 5

TABLE 2B

ELECTRICAL SPECIFICATIONS

ledoM2A4221P1A0321P1A6321PB-1A6321P1A2421P2A8421PB-2A8421P

–gnitaRcirtcelE

AtiucriC–zH06

1-06-802/0321-06-802/0321-06-802/0323-06-802/0321-06-802/0321-06-802/0323-06-802/032

egnaRegatloVgnitarepO352-791352-791352-791352-781352-791352-791352-781

yticapmAtiucriCmuminiM51125291034332

CSCB015.312.619.0181128.21

*eziSeriWdleiF2101801 868

eziSeriWdnuorG21010101010101

**.xaM–esuFyaleD02030452540553

802/032–spmAtinuatoT4.21/7.111.71/7.511.12/2.918.51/9.411.42/2.3272/5.527.91/4.91

AtiucriC–rosserpmoC

epyTrosserpmoCllorcSllorcSllorcSllorcSllorcSllorcSllorcS

stloV802/032802/032802/032802/032802/032802/032802/032

spmAdaoLdetaR0.9/5.88.21/4.112.61/3.419.01/013.71/4.6102/5.817.21/4.21

spmAretoRkcoL45/4567/675.09/5.0977/77401/401731/73119/19

resnednoCdnarotoMnaF

MPR/PH–rotoMnaF-5/19010 5701-5/15701-5/15701-5/1528-3/1528-3/1528-3/1

spmArotoMnaF2.16.16.16.15.25.25.2

MFC/.aiD–naF5791/"020042/"020012/"020012/"020092/"420532/"420532/"42

rotaropavEdnarotoM

MPR/PH–rotoMrewolBelbairaV3/1elbairaV2/1elbairaV2/1elbairaV2/1elbairaV2/1elbairaV2/1elbairaV2/1

spmA–rotoMrewolB2.27.23.33.33.45.45.4

PSE&gnilooCMFC008@ 01.00001@51.00011@51.051.0@00110041@02.00551@02.002.0@0551

).zo22R(egrahC3588201201811151151

)sdnuop(thgieWgnippihS003033043043014034034

Manual 2100-353

Page 6

S = Standard Application – Heater volts and phase same as basic unit A = Alternate Application – Heater volts and phase different from basic unit.

N = Not Approved

TABLE 3

OPTIONAL FIELD INSTALLED HEATER PACKAGES

ONLY TO BE USED WITH THE MODELS INDICATED

egakcaPretaeH

ledoM

&stloV

esahP3A4211P2A4211P2A0311P1A0321P2A6321PC-1A6311PC-1A6311P1A6321PB-1A6321P

nmulocsihT

knalbtfelsi

.yllanoitnetni

50A-BP3HE1-802/042SANS AN SAA ANAN

80A-BP3HE1-802/042SANS AN SAA ANAN

01A-BP3HE1-802/042SANSSSAAS AN

51A-BP3HE1-802/042ANANS AN SAA ANAN

50A-CP3HE1-802/042ANSANS ANANANSAN

01A-CP3HE1-802/042ANSANANANANANANAN

51A-CP3HE1-802/042ANANANS ANANANSAN

90B-BP3HE3-802/042AANA AN ASA ANS

51B-BP3HE3-802/042ANANA AN ASA ANS

90C-BPHE3-084ANANA AN AAS ANAN

51C-BPHE3-084ANANA AN AAS ANAN

egakcaPretaeH

ledoM

&stloV

esahP3A2411P1A2421P2A8411PB-2A8411PC-2A8411P2A8421PB-2A8421P1A0601PB-1A0601PC-1A0601P

50A-BP5HE1-802/042 SSS A A S A S A A

01A-BP5HE1-802/042 SSS A A S A S A A

51A-BP5HE1-802/042 SSS A A S A S A A

02A-BP5HE1-802/042SANSA A ANANSA A

90B-BP5HE3-802/042 AAA S A A S A S A

51B-BP5HE3-802/042 AAA S A A S A S A

81B-BP5HE3-802/042AANAS A ANANAS A

90C-CP5HE3-084AANAA S ANANAA S

51C-CP5HE3-084AANAA S ANANAA S

81C-CP5HE3-084AANAA S ANANAA S

Manual 2100-353

Page 7

TABLE 4

OPTIONAL FIELD INSTALLED ELECTRIC HEATER TABLE

.gkPretaeH

.oNledoM

stloVtinU

sesahP

&WK.rtH

yticapaC

stloV042@

&WK.rtH

yticapaC

stloV802@

V802/042

spmA.rtH

retaeH

lanretnI

sesuF

BtiucriC

dleiF.oN

stiucriC

.niM

tiucriC

yticapmA

revO.xaM

tnerruC

noitcetorP

dleiF

rewoP

gniriW

dnuorG

eriW

eziSWKHUTBWKHUTB

50A-BP3HE

80A-BP3HE

01A-BP3HE

51A-BP3HE

80A-CP3HE

01A-CP3HE

51A-CP3HE

1-802/042

001,71

003,72

001,43

002,15

001,71

001,43

002,15

57.3

00.6

05.7

52.11

57.3

05.7

52.11

008,21

005,02

000,62

004,83

008,21

000,62

004,83

1.81/8.02

8.82/3.33

2.63/6.14

1.45/5.26

1.81/8.02

2.63/6.14

1.45/5.26

06/03

32/62

63/24

64/35

86/97

32/62

64/35

86/97

52/03

04/54

05/06

07/08

52/03

05/06

07/08

01/01

8/6

4/4

01/01

8/6

4/4

50A-BP5HE

01A-BP5HE

51A-BP5HE

02A-BP5HE

1-802/042

001,71

001,43

002,15

002,86

57.3

05.7

52.11

00.51

008,21

000,62

004,83

002,15

1.81/8.02

2.63/6.14

1.45/5.26

1.27/2.38

06/03

06/06

32/62

64/35

86/97

19/401

52/03

05/06

07/08

001/011

01/01

8/6

4/4

3/2

90B-BP3HE

51B-BP3HE

3-802/042

007,03

002,15

57.6

52.11

000,32

004,83

7.81/7.12

2.13/2.63

42/82

93/64

52/03

04/05

01/01

8/8

90B-BP5HE

51B-BP5HE

81B-BP5HE

3-802/042

007,03

002,15

004,16

57.6

52.11

05.31

000,32

004,83

001,64

7.81/7.12

2.13/2.63

5.73/4.34

42/82

93/64

74/55

52/03

04/05

05/06

01/01

8/8

8/6

90C-BP3HE

51C-BP3HE

3-084

007,03

002,15

62.8

77.31

002,82

000,74

8.01

0.81

90C-BP5HE

51C-BP5HE

81C-BP5HE

3-084

007,03

002,15

004,16

62.8

77.31

35.61

002,82

000,74

004,65

8.01

0.81

7.12

Time Delay fuses of “HACR” type circuit breakers must be used for 60 and smaller sizes. Standard fuses or circuit breakers are suitable for sizes

70 and larger. 480V circuit breakers are not “HACR” type.

Based on wire suitable for 75 degree C. Other wiring materials must be rated for marked “Minimum Circuit Ampacity” or greater.

Based upon Table 250-95 of N.E.C. 1993. See electric data for basic heat pump for Circuit A wiring specification requirements.

IMPORTANT: While this electrical data is presented as a guide, it is important to electrically connect properly sized fuses

and conductor wires in accordance with the National Electrical Code and all existing local codes.

Manual 2100-353

Page 8

FIGURE 1

DIMENSIONS OF UNITS

MIS-1305

TABLE 5

DIMENSIONS OF UNITS

ledoM

.oN

)sehcnI(snoisnemiDtenibaClanimoN

)sehcnI(gninepOtcuD

egrahcsiDriAnruteR

ABCJKLMDEFG

3A4211P

2A4221P

2A0311P

1A0321P

2A6311P

1A6321P

4/1-4261/3-848/1-838/1-628/1-261/961/933633418/7

3A2411P

1A2421P

2A8411P

2A8421P

1A0601P

4/1-130524623 4/3-261/9-7830183618/3-1

Manual 2100-353

Page 9

INSTALLATION

LOCATION

GENERAL

The unit must be located outside, or in a well ventilated

area. It must not be in the space being heated or cooled.

A sound absorbing material should be considered if the

unit is to be installed in such a position or location that

might cause transmission of sound or vibration to the

living area or adjacent buildings.

SLAB MOUNTING

In areas where winter temperatures DO NOT go below

32° F for periods over twelve hours, the unit may be

slab mounted at grade level. When installing unit at

grade level, install on a concrete slab at least four

inches above finished grade level. Slab should have a

slope tolerance away from the building structure of at

lease 1/4 inch per foot, while being level from side to

side. Place slab in a location where runoff water from

higher ground will not collect around unit. See

Figure 2.

A minimum of 18 inches should be provided between

the coil inlet and any building surfaces. Provide at least

four feet between coil outlet and any building wall,

fences or other vertical structures. Provide a minimum

of three feet clearance on the service access side of the

unit. See Figure 3.

ROOF MOUNTING

When a unit is installed in areas where low ambient

temperatures or strong winter winds exist, it should be

placed for prevailing winter winds are not in direct line

with the outdoor coil. If this is not possible, a wind

barrier should be constructed. Place barrier 24 inches

from the coil inlet side of the unit and in the direction

of prevailing winds. Size barrier at least the same

height and width as the unit. This may be necessary on

ground level installations, also. See Figure 4.

WINTER INSTALLATION BELOW 32°F

In areas where winter conditions go below 32°F for

extended periods, the unit must be elevated above the

mounting surface to prevent snowfall or ice

accumulation from interfering with the operation of the

unit. A minimum of twelve inch elevation is

recommended, while greater elevation may be required

for areas of high snow accumulation. Poured concrete,

steel framework, brick, cement block, etc., can be

utilized to construct a suitable raised mounting

platform. See Figure 5.

TYPICAL INSTALLATIONS

ROOF MOUNTED

– The unit is mounted on a

sturdy base on the roof of the building. Return air

to the unit is brought through a single return grille

(grilles with built-in filters are best since they

enable easy access for filter changing). Return air

ducts are attached to the lower section of the front

panel. Supply air is brought from the unit to attic

duct work or to a furred down hall. Supply air duct

is attached to the top of the front panel.

CAUTION: All outdoor duct work must be

thoroughly insulated and weatherproofed. All

attic duct work must be thoroughly insulated.

Two inch thick insulation with suitable vapor

barrier is recommended for both outdoor and

attic runs.

In roof top installation, as in all installations, the air

conditioner must be level from side to side.

However, the unit should have a pitch along the

length to assure complete external drainage of

precipitation and of defrost condensate. See Figures

6 and 7, and Tables 6 and 7.

CRAWL SPACE

– Duct work installed in crawl

space must be well insulated and provided with a

vapor barrier. In addition, the crawl space must be

thoroughly ventilated and provided with a good

vapor barrier as a ground cover. It is most desirable

to install the unit will be outdoors rather than inside

the crawl space, so that it will be readily accessible

for service.

SLAB MOUNTED AT GROUND LEVEL

– This

type installation is ideal for homes with a slab floor

construction where a roof mounted unit is not

desired. The supply and return duct work can be run

through a furred closet space.

THROUGH THE WALL

– This type installation

requires a suitable framework to be fabricated

capable of withstanding the unit weight. Normally

the unit will be insulated so as to minimize supply

and return duct work.

Manual 2100-353

Page 10

FIGURE 2

SLAB MOUNTING AT GROUND LEVEL

(Above 32°F Outside Temperature)

MIS-1184

FIGURE 3

AIRFLOW AND SERVICE ACCESS CLEARANCES

MIS-1185

Manual 2100-353

Page 11

FIGURE 5

ELEVATED MOUNTING PLATFORMS

MIS-1183

FIGURE 4

ROOF TOP APPLICATION

(May also be required for ground level installations)

MIS-1176

Manual 2100-353

Page 12

FIGURE 6

PREFABRICATED ROOF CURB SPECIFICATIONS

HEAVY GAUGE GALVANIZED WITH WOOD NAILING STRIP, WELDED/LEAKPROOF

ONCE PIECE CONSTRUCTION – READY TO INSTALL

MIS-1177C

Manual 2100-353

Page 13

TABLE 6

ROOF CURB DETAILS

(Refer to Figure 7)

ledoMtinU

fooR

dooH

ledoM

fooR

bruC

ledoM

sliateDbruCfooR

ABCDEFGH IJKL

3A4211P

2A4221P

2A0311P

1A0321P

2A6311P

1A6321P

63-EHR300-2409573.0852.0452.73573.83573.532452.42521.91881.8457.41521.8352.83

3A2411P

1A2421P

2A8411P

2A8421P

1A0601P

06-EHR400-2409573.28521.44521.14573.83573.534452.13521.910557.412452.83

A SEPARATE METAL FLASHING SHOULD BE

INSTALLED AROUND WOOD CURBING. CAULK

AND SEAL ALL JOINTS AND WEATHERPROOF.

FIGURE 7

FIELD FABRICATED CURBING

MIS-1178A

TABLE 7

DIMENSION FOR X IN FIG. 7

ledoMtinU

dooHfooR

ledoM

noisnemiD

3A4211P

2A4221P

2A0311P

1A0321P

2A6311P

1A6321P

63-EHR14

3A2411P

1A2421P

2A8411P

2A8421P

1A0601P

06EHR8/7-44

Manual 2100-353

Page 14

FIGURE 8

CONDENSATE DRAIN TRAP

MIS-136

OTHER INSTALLATIONS

– Many other

installations are possible with the packaged air

conditioner. No matter what the installation, always

consider the following facts:

A. Insure that the discharge air is not obstructed in

any way so as to cause operation difficulties.

B. The indoor coil drain pan is equipped with a

coupling that must be piped through a

condensate drain trap to a suitable drain.

C. Always mount the unit is such a position that it

may be easily reached for servicing and

maintenance.

D. Insure that the unit is clear so that proper air

flow over the outdoor coil will be maintained.

If this unit is operated in cooling below a 65° outdoor

ambient temperature, the installation of low ambient

controls (CMA-6) to unit is required.

CONDENSATE DRAIN TRAP

It is very important to provide a trap in the condensate

drain line to allow a positive liquid seal in the line and

assure correct drainage from the coil condensate pan.

Install condensate drain trap shown in Figure 8. Use

drain connection size or larger. Do not operate unit

without trap. Unit must be level or slightly inclined

toward drain. With a trap installed on a unit located in

an unconditioned area, water in the trap may freeze. It

is recommended that the trap material be of a type that

will allow for expansion of water when it freezes.

AIR FILTERS

Air filters for the return air side of the system are not

provided as part of these models, and must be field

supplied and installed as part of the final installation.

Prior thought should be given to return air location and

placement of the air filter(s). The air filter(s) must be

of adequate size and readily accessible to the operator

of the equipment. Filters must be adequate in size and

properly maintained for proper operation. If this is not

done, excessive energy use, poor performance, and

multiple service problems will result. It is impossible to

oversize air filters. Generous sizing will result in

cleaner air and coils as well as lower operating costs

and extend the time between required changes. Table 8

shows minimum filter areas and recommended filter

sizes. Actual filter sizes can vary with the installation

due to single or multiple returns utilizing a filter/grille

arrangement or being placed immediately ahead of the

indoor coil face in the return air duct.

NOTE: If roof hood accessory is to be used,

information on air filters may be found under

that heading in this manual. Air filters are

supplied as part of that package.

TABLE 8

FILTER REQUIREMENTS & SIZES

.oNledoMaerAretliFmuminiM

dednemmoceR

eziS

3A4211P

2A4221P

2A0311P

1A0321P

2A6311P

1A6321P

sehcnIerauqS264

)teeFerauqS12.3(

1x8/5-03x51

3A2411P

1A2421P

2A8411P

2A8421P

1A0601P

sehcnIerauqS806

)teeFerauqS26.4(

1x02x61)2(

Manual 2100-353

Page 15

TABLE 9

THERMOSTAT WIRE SIZE

AVremrofsnarTALFeguaGeriW

mumixaM

ecnatsiD

teeFnI

553.2

001

061

052

TRANSFORMER TAPS

230/208V, 1 phase and 3 phase equipment employ dual

primary voltage transformers. All equipment leaves the

factory wired on 240V tap. For 208V operation,

reconnect from 240V to 208V tap. The acceptable

operating voltage range for the 240 and 208V taps are:

TAP RANGE

240 253 – 216

208 220 – 187

NOTE: The voltage should be measured at the field

power connection point in the unit and while

the unit is operating at full load (maximum

amperage operating condition).

WIRING – MAIN POWER

Refer to the unit rating plate for wire sizing information

and maximum fuse size. Each outdoor unit is marked

with a “Minimum Circuit Ampacity”. This means that

the field wiring used must be sized to carry that amount

of current. If field installed heaters are added to the

basic unit, a second separate power supply circuit will

be required. The heater rating plate located adjacent to

the basic unit rating plate will show the appropriate

circuit ampacity fuse size, etc. (Also see “Electrical

Specifications” on pages 3, 4 and 5.) All models are

suitable for connection with copper wire only. These

instructions must be adhered to. Refer to the National

Electrical Code for complete current carrying capacity

data on the various insulation grades of wiring material.

The electrical specifications list fuse and wire sizes

(75°F copper) for all models including the most

commonly used heater sizes.

The unit rating plate lists a “Maximum Time Delay

Fuse” or “HACR” type circuit breaker that is to be used

with the equipment. The correct size must be used for

proper circuit protection and also to assure that there

will be no nuisance tripping due to the momentary high

starting current of the compressor.

WIRING – 24V LOW VOLTAGE CONTROL

CIRCUIT

Five (5) wires should be run from thermostat subbase to

the 24V terminal board in the unit. A five conductor,

18 gauge copper, color-coded thermostat cable is

recommended. The connection points are shown in

Figure 9.

THERMOSTATS

See specific wiring information for the different models, heater KWs, and voltages on unit and heating wiring

diagrams..

IMPORTANT NOTE: Only the thermostat and subbase combinations as shown above will work with this

equipment. The thermostat and subbase MUST be matched, and correct operation can be assured only

by proper selection and application of these parts.

TABLE 10

WALL THERMOSTAT AND SUBBASE COMBINATIONS

tatsomrehTesabbuSserutaeFtnanimoderP

220-3048

1113F78T

300-3048

0221A935Q

yrucreM,loocegats1,taehegats1

otua-no:naFlooc-ffo-taeH:metsyS

140-3048

9941C4308T

——

yrucreM,loocegats1,taehegats1

otua-no:naFlooc-ffo-taeH:metsyS

940-3048

083-39F1

——

,loocegats2,taehegats2

elbammargorPcinortcelE

340-3048

002MC

——

yrucreM,loocegats1,taehegats1

noitcApanSotua-no:naFlooc-ffo-taeH:metsyS

840-3048

3131C0048T

——

yrucreM,loocegats1,taehegats1

otua-no:naFlooc-ffo-taeH:metsyS

elbammargorP-noNcinortcelE

910-3048

0671C478T

210-4048

0671C476Q

yrucreM,loocegats1,taehegats1

otua-no:naFlooc-otua-taeH:metsyS

Manual 2100-353

Page 16

FIGURE 9

LOW VOLTAGE WIRING

MIS-1180

Manual 2100-353

Page 17

START UP AND OPERATION

THREE PHASE SCROLL COMPRESSOR

START UP INFORMATION

Scroll compressors, like several other types of

compressors, will only compress in one rotational

direction. Direction of rotation is not an issue with

single phase compressors since they will always start

and run in the proper direction.

However, three phase compressors will rotate in either

direction depending upon phasing of the power. Since

there is a 50-50 chance of connecting power in such a

way as to cause rotation in the reverse direction,

verification of proper rotation must be made.

Verification of proper rotation direction is made by

observing that suction pressure drops and discharge

pressure rises when the compressor is energized.

Reverse rotation also results in an elevated sound level

over that with correct rotation, as well as, substantially

reduced current draw compared to tabulated values.

Verification of proper rotation must be made at the

time the equipment is put into service. If improper

rotation is corrected at this time there will be no

negative impact on the durability of the compressor.

However, reverse operation for over one hour may have

a negative impact on the bearing due to oil pump out.

NOTE: If compressor is allowed to run in reverse

rotation for several minutes the compressor’s

internal protector will trip.

All three phase ZR*3 compressors are wired identically

internally. As a result, once the correct phasing is

determined for a specific system or installation,

connecting properly phased power leads to the same

Fusite terminals should maintain proper rotation

direction.

The direction of rotation of the motor may be changed

by reversing any two line connections to the unit.

SEQUENCE OF OPERATION

COOLING

– Circuit R-Y makes at thermostat pulling

in compressor contactor starting the compressor and

outdoor motor. The G (indoor motor) circuit is

automatically completed on any call for cooling

operation, or can be energized by manual fan switch on

subbase for constant air circulation.

HEATING

– A circuit R-W1 is completed on each

heating cycle energizing electric heat if so equipped.

START UP NOTES

For improved start up performance, wash the indoor

coil with dishwasher detergent.

INDOOR BLOWER MOTOR

Some models feature a variable speed (ECM) motor

providing high efficiency, low sound levels and soft

start capabilities. The motor is self adjusting to provide

the proper air flow rate at duct static pressures up to

0.50” WC without user adjustment or wiring changes.

On command from the wall thermostat the motor will

start slowly and ramp up to full speed over a period of

10- 15 seconds.

When the thermostat is satisfied the blower will operate

for approximately 1 minute, and then slow down and

stop.

COMPRESSOR CONTROL MODULE

The compressor control is an anti-short cycle/lockout

timer with high and low pressure switch monitoring and

alarm output.

ADJUSTABLE DELAY-ON-MAKE AND BREAK

TIMER

On a call for compressor operation the delay-on-make

period begins which will be 10% of the delay-on-break

setting. When the delay-on-make is complete and the

high pressure switch (and low pressure switch if

employed) is closed, the compressor contactor is

energized. Upon shutdown the delay-on-break timer

starts and prevents restart until the delay-on-break and

delay-on-make periods have expired.

HIGH PRESSURE SWITCH AND LOCKOUT

SEQUENCE (Standard Feature)

If the high pressure switch opens, the compressor

contactor will de-energize immediately. The lockout

timer will go into a soft lockout and stay in soft lockout

until the high pressure switch closes and the delay-on-

make time has expired. If the high pressure switch

opens again in this same operating cycle the unit will go

into manual lockout condition and the alarm circuit will

energize. Recycling the wall thermostat resets the

manual lockout.

Manual 2100-353

Page 18

LOW PRESSURE SWITCH, BYPASS, AND

LOCKOUT SEQUENCE

NOTE: The low pressure switch is an optional control

and the bypass and lockout sequence are part

of the standard compressor control module.

If the low pressure switch opens for more that 120

seconds, the compressor contactor will de-energize and

go into a soft lockout. Regardless the state of the low

pressure switch, the contactor will reenergize after the

delay-on-make time delay has expired. If the low

pressure switch remains open or opens again for longer

than 120 seconds the unit will go into manual lockout

condition and the alarm circuit will energize. Recycling

the wall thermostat resets the manual lockout.

ALARM OUTPUT

Alarm terminal is output connection for applications

where alarm signal is desired. This terminal is powered

whenever compressor is locked out due to HPC or LPC

sequences as described.

NOTE: Both high and low pressure switch controls are

inherently automatic reset devices. The high

pressure switch and low pressure switch cut

out and cut in settings are fixed by specific air

conditioner or heat pump unit model. The

lockout features, both soft and manual, are a

function of the Compressor Control Module.

ADJUSTMENTS

ADJUSTABLE DELAY-ON-MAKE AND

DELAY-ON-BREAK TIMER

The potentiometer is used to select Delay-on-Break time

from 30 seconds to 5 minutes. Delay-on-Make (DOM)

timing on power-up and after power interruptions is

equal to 2 minutes plus 10% of Delay-on-Break (DOB)

setting:

0.5 minute (30 seconds) DOB = 123 second DOM

1.0 minute (60 seconds) DOB = 126 second DOM

2.0 minute (120 seconds) DOB = 132 second DOM

3.0 minute (160 seconds) DOB = 138 second DOM

4.0 minute (240 seconds) DOB = 144 second DOM

5.0 minute (300 seconds) DOB = 150 second DOM

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Bard P1060A1 User manual

Brand: Bard

Model: P1060A1

Category: Heat pumps

Type: User manual

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Bard P1060A1 User manual

Bard P1060A1 User manual

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