Toro CT2240 Compact Triple 4-Wheel Drive Turf Mower User manual

FormNo.3439-307RevA

CT2240CompactTriple4-Wheel

DriveTurfMower

ModelNo.30654—SerialNo.405600000andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3439-307*A

ThisproductcomplieswithallrelevantEuropean

directives;fordetails,pleaseseetheseparateproduct

specicDeclarationofConformity(DOC)sheet.

Introduction

Thismachineisaride-on,reel-bladelawnmower

intendedtobeusedbyprofessional,hiredoperators

incommercialapplications.Itisprimarilydesignedfor

cuttinggrassonparks,sportselds,caravanparks,

cemeteries,andcommercialgrounds.Usingthis

productforpurposesotherthanitsintendedusecould

provedangeroustoyouandbystanders.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Visitwww.T oro.com/en-gbformoreinformation,

includingsafetytips,trainingmaterials,accessory

information,helpndingadealer,ortoregisteryour

product.

Wheneveryouneedservice,genuineT oroparts,or

additionalinformation,contactanAuthorizedService

DealerorT oroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

g320033

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

8111LyndaleAvenueSouth

Bloomington,MN55420

2

Contactusatwww.Toro.com.

PrintedintheUK

AllRightsReserved

Contents

Safety.......................................................................4

GeneralSafety...................................................4

SafetyandInstructionalDecals..........................5

Setup......................................................................10

ProductOverview...................................................10

Controls............................................................11

Specications..................................................17

Attachments/Accessories.................................17

BeforeOperation.................................................18

GeneralSafety.................................................18

FuelSafety.......................................................18

PerformingDailyMaintenance..........................18

CheckingtheEngine-OilLevel..........................18

CheckingtheCoolingSystem...........................19

AddingFuel......................................................19

CheckingtheLeveloftheHydraulicFluid

......................................................................21

HydraulicFluidSpecications...........................21

CheckingtheTirePressure...............................21

CheckingtheTorqueoftheWheel

Nuts..............................................................22

UsingtheOperatorPlatformLatching

Mechanism...................................................22

UnderstandingtheOperatorPresence

Controls........................................................23

DuringOperation.................................................24

GeneralSafety.................................................24

MachineswithaFoldableRollBar....................24

SlopeSafety.....................................................24

StartingandShuttingOfftheEngine.................25

AdjustingtheCenterCuttingUnit

Height-of-CutCorrection...............................26

ControllingthePositionoftheIndividual

CuttingUnits.................................................26

AdjustingtheCuttingUnitAutoLimited

Lift.................................................................26

EngagingtheCuttingUnitDrive........................27

ClearingtheCuttingUnits.................................27

UsingWeightTransfer/Traction

Assistance....................................................27

FoldingtheROPS.............................................28

OperatingTips.................................................29

AfterOperation....................................................30

GeneralSafety.................................................30

LocatingtheJackingPoints..............................30

TransportingMachines.....................................30

TowingtheMachine..........................................31

Maintenance...........................................................33

MaintenanceSafety..........................................33

RecommendedMaintenanceSchedule(s)...........34

DailyMaintenanceChecklist.............................36

ServiceIntervalChart.......................................37

Lubrication..........................................................38

GreasingtheBearings,Bushings,and

Pivots............................................................38

EngineMaintenance...........................................39

CheckingtheEngineOverheatWarning

System..........................................................39

ServicingtheAirCleaner..................................39

ServicingtheEngineOilandFilter....................40

FuelSystemMaintenance...................................41

DrainingtheFuelT ank......................................41

CheckingtheFuelLinesand

Connections..................................................41

BleedingtheFuelSystem.................................41

ReplacingtheFuelFilter...................................42

ElectricalSystemMaintenance...........................42

ElectricalSystemSafety...................................42

CheckingtheElectricalSystem.........................42

CheckingtheBatteryCondition.........................42

ServicingtheBattery.........................................43

DriveSystemMaintenance..................................43

ChangingtheTransmissionOilFilter................43

ChangingtheHydraulicReturnFilter................44

CheckingtheRearWheelAlignment.................44

InspectingtheTransmissionControlCable

andOperatingMechanism............................45

CoolingSystemMaintenance..............................45

RemovingDebrisfromtheCooling

System..........................................................45

BeltMaintenance................................................47

TensioningtheAlternatorBelt...........................47

ControlsSystemMaintenance.............................47

CheckingtheForward/ReverseTravelPedal

Action............................................................47

CheckingtheOperatorPresenceSeat

Switch...........................................................47

CheckingtheCuttingUnitDriveInterlock

Switch...........................................................47

CheckingtheParkingBrakeInterlock

Switch...........................................................48

CheckingtheTransmissionNeutralInterlock

Switch...........................................................48

HydraulicSystemMaintenance...........................48

HydraulicSystemSafety...................................48

CheckingtheHydraulicLinesand

Hoses............................................................48

ServicingtheHydraulicSystem........................49

CheckingtheHydraulicFluidOverheat

WarningSystem............................................49

CheckingtheHydraulicLinesand

Hoses............................................................49

CuttingUnitMaintenance.....................................50

BladeSafety.....................................................50

BackLappingtheCuttingUnits.........................50

GrindingtheCuttingUnits.................................51

RaisingTheMowerofftheGround....................51

DisposingofWaste...........................................51

Storage...................................................................52

StorageSafety..................................................52

PreparingtheTractionUnit...............................52

PreparingtheEngine........................................52

Troubleshooting......................................................53

3

Safety

Thismachinehasbeendesignedinaccordancewith

ENISO5395.

GeneralSafety

Thisproductiscapableofamputatinghandsandfeet

andofthrowingobjects.

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingtheengine.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat

causesdistractions;otherwise,injuryorproperty

damagemayoccur.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand

functioningproperlyonthemachine.

•Keepbystandersandchildrenoutoftheoperating

area.Neverallowchildrentooperatethemachine.

•Shutofftheengine,removethekey,andwait

forallmovementtostopbeforeyouleavethe

operator’sposition.Allowthemachinetocool

beforeadjusting,servicing,cleaning,orstoringit.

Improperlyusingormaintainingthismachinecan

resultininjury.T oreducethepotentialforinjury,

complywiththesesafetyinstructionsandalways

payattentiontothesafety-alertsymbol

,which

meansCaution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeseinstructions

mayresultinpersonalinjuryordeath.

4

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal70-13-072

70-13-072

1.Jackingpoint

decal70-13-077

70-13-077

1.Warning—shutofftheengineandremovetheignitionkey

beforereleasingoroperatingthesafetylatches.

decal950832

950832

1.Tirepressure

decal950889

950889

1.Warning—hotsurfaces.

decal111-0773

111-0773

1.Warning—crushingofngers,forceappliedfromside.

5

decal134-1807

134-1807

1.Slopeindicator

7.Raise

2.Rightcuttingunitcontrols8.Fast

3.Centercuttingunitcontrols

9.Enginespeed

4.Leftcuttingunitcontrols

10.Slow

5.Lower/oat

11.Horn

6.Transport

decal111-3344

111-3344

1.Ignitionswitchindicatingdifferentpositionsofkeyswitch

decal111-3562

111-3562

1.Pressthepedaltoadjustthesteeringwheelangle.

6

decal111-3566

111-3566

1.Falling,crushinghazard—ensurethattheoperatorplatform

latchisengagedbeforeoperating.

decal111-3567

111-3567

1.Pedaloperationtocontrolmachinedirection

decal111-3901

111-3901

1.Transmissionuid—readtheOperator'sManual.

decal111-3902

111-3902

1.Thefancancutyourhand;warning

2.Hotsurfaces;readtheOperator'sManual.

7

decal111-8098

111-8098

Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum

recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas

wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineintheconditions

onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe

cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan

causethemachinetobecomeunstable.

1.Tippinghazard—driveslowlywhenturningorgoingupslopes.

4.Warning—readtheOperator'sManual;removethekeyfrom

theignitionbeforeservicingorperformingmaintenance.

2.Tippinghazard—onlydriveupslopesthatarebetween0and

18°;donotdriveupslopesthataregreaterthan18°.

5.Thrownobjecthazard—keepbystandersaway.

3.Tippinghazard—wearaseatbeltwhentherollbarisup;donot

wearaseatbeltwhentherollbarisdown.

8

decal111-7249

111-7249

1.Dailyserviceinterval

6.Checkhydraulicuidlevel11.Checkcuttingunitsetting16.Lubricationpointsfordaily

interval

2.50hourserviceinterval

7.Checkfuellevel12.Checkenginecoolantlevel17.Lubricationpointsfor50

hourinterval

3.Checkthetirepressure8.Checkengineoillevel13.Checkcleanlinessof

radiator

4.Checkallnutsandboltsfor

propertightness

9.Checkoperationofseat

switch

14.Cleanandinspectthe

machine

5.Checkallhosesforleaks10.Checkairlterelement15.Checkwheelnut

tightnessusingatorque

wrench—frontwheels200

N∙m,rearwheels54N∙m

9

Setup

MediaandAdditionalParts

Description

Qty.

Use

Operator'sManual

1

Engineowner’smanual1

Readthemanualsbeforeoperatingthemachine.

Storealldocumentationinasafeplaceforfutureuse.

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

ProductOverview

g025164

Figure3

1.Frontcuttingunits

4.Operator'sseat

2.Controlarm

5.Enginehood

3.Steeringwheel

6.Rearcuttingunit

10

Controls

ControlPanelComponents

g014418

Figure4

1.Parkingbrakeswitch11.Hornbutton

2.Limitedliftinreverse

switch

12.Auxiliary12voltsocket

(suppliedwitha12Vkit)

3.Hazardwarningswitch

(suppliedwithlightingkit)

13.Engine-oilpressure

indicator

4.Warningbeaconswitch

(suppliedwithbeaconkit)

14.Transmissiontemperature

indicator

5.Cuttingunitsposition

controls

15.Hourmeter

6.Throttlecontrollever16.Batterywarningindicator

7.Ignitionswitch17.Enginetemperature

warningindicator

8.Cuttingunitsdriveswitch18.Glowplugindicator

9.Lightingswitch(supplied

withlightingkit)

19.Transmissionneutral

indicator

10.Directionindicatorswitch

(suppliedwithlightingkit)

g014419

Figure5

1.Weighttransfercontrol

g014420

Figure6

1.Reversetravelpedal2.Forwardtravelpedal

BrakingSystem

ParkingBrake

Movetheparkingbrakeswitchtotheforwardposition

bypressingthesmallerlockingbuttonandmovingthe

switchforwardtoengagetheparkingbrake(Figure7).

Note:Donotoperatethemowerwiththeparking

brakeengagedanddonotengagetheparkingbrake

whilethemowerismoving.

Thislightilluminateswhentheparkingbrakeis

engagedandtheignitionkeyisturnedtopositionI.

Important:Theparkingbrakeoperatesonthe

frontwheelsonly.Donotparkthemowerona

slope.

11

g014421

Figure7

1.Parkingbrake

EmergencyBrake

Intheeventofservicebrakefailure,turntheignition

offtobringthemowertoastandstill.

WARNING

Applicationoftheemergencybrakeactivates

frontwheelbrakesofthemower;while

traveling,asuddenstopmaycauseejection

fromthemower.

Remainseatedandholdontothesteering

wheelwhenusingtheemergencybrake.

ThrottleControl

Operatethethrottlecontrolinaforwarddirection

toincreasetheenginespeed.Operatethethrottle

controlinarearwarddirectiontoreduceenginespeed

(Figure8).

Note:Theenginespeeddictatesthespeedofthe

otherfunctions,i.e.travel,reelrotationspeedand

cuttingunitliftspeed.

g014547

Figure8

1.Throttlecontrollever

TractionPedals

Forwardtravel:Presstheforwardtravelpedalto

increaseforwardtravelspeed.Releasethepedalto

reducespeed(Figure9).

Reversetravel:Pressthereversetravelpedalto

increasereversetravelspeed.Releasethepedalto

reducespeed(Figure9).

Stop(Neutral):Releasetheforwardorreversetravel

pedal.

Tostopthemachine,reduceyourfootpressureon

thetractionpedalandallowittoreturntoneutral.To

increasethebrakingeffectpushthetractionpedalinto

theneutralposition.

g014420

Figure9

1.Reversetravelpedal2.Forwardtravelpedal

12

TransportLatches

Alwaysraisethecuttingunitstothetransportposition

andsecurewiththetransportlatchesandsafetylocks

whentravellingbetweenworkareas(Figure10).

g014548

Figure10

CuttingUnitDriveSwitch

AlwaysputthecuttingunitdriveswitchintheOFF

positionwhentravellingbetweenworkareas.

AdjustableSteeringColumn

WARNING

Adamagedsteeringcolumnadjustermay

causethesteeringcolumntobecomeloose,

whichmaycauseyoutolosecontrolofthe

machine.

•Neveroperatethemowerifthesteering

columnadjustermechanismisdamagedor

doesnotremainsecurelyinpositiononce

adjustedandlocked.

•Adjustthesteeringwheelandsteering

columnonlywhenthemowerisata

standstillwiththeparkingbrakeengaged.

1.Totiltthesteeringwheel,pressthefootpedal

down.

2.Positionthesteeringtowertothemost

comfortablepositionandreleasethepedal

(Figure11).

g014549

Figure11

OperatorSeat

WARNING

Damagedoperatorseatmechanismsmay

causetheseattobecomeloose,whichmay

causeyoutolosecontrolofthemachine.

•Neveroperatethemoweriftheoperator

seatmechanismsaredamagedorifthe

seatdoesnotremainsecurelyinposition

onceadjustedandlocked.

•Adjusttheseatonlywhenthemowerisata

standstillwiththeparkingbrakeengaged.

Fore/Aftadjustment:Theseatadjustingleverallows

theoperatortoadjusttheseatforeandaft(Figure12).

Operatorweightadjustment:Rotatethehandle

clockwisetoincreasethesuspensionstiffnessand

counter-clockwisetodecreasethestiffness(Figure

12).

13

g014550

Figure12

1.Seatadjustmentlever2.Operatorweighthandle

WarningSystems

EngineCoolantOverheatingWarningLight

Theenginecoolantwarninglightilluminates,thehorn

isactuated,andthecuttingunitsstop(Figure13).

g014551

Figure13

1.Enginecoolantoverheatingwarninglight

HydraulicFluidOverheatingWarningLight

Thehydraulicuidwarninglightilluminateswhen

overheatingoccursandthehornisactuatedwhenthe

hydraulicuidinthereservoirexceeds95degreesC

(203degreesF);refertoFigure14.

g014552

Figure14

1.Hydraulicuidoverheatingwarninglight

14

LowBatteryChargeWarningLight

Thebatterychargewarninglightilluminateswhenlow

batterychargeoccurs(Figure15).

g014553

Figure15

1.Lowbatterychargewarninglight

LowEngine-OilPressureWarningLight

Theengine-oilpressurewarninglightilluminates

whentheoilpressureistoolow(Figure16).

g014554

Figure16

1.Lowengine-oilpressurewarninglight

DisengagementofReels

Thereelsdisengagewhentheoperatingtemperature

reaches115°C(239°F).

AudibleWarningHorn

Pressthehornbuttontoprovideanaudiblewarning

(Figure17).

Important:Thehornisautomaticallyactuated

whenanenginecoolantorhydraulicuidoverheat

conditionoccurs.Shutofftheengineimmediately

andxthemachinebeforestartingitagain.

g014555

Figure17

1.Horn

IgnitionKey

0=Engineoff

I=Enginerun/Auxiliaryon

II=Enginepre-heat

III=Enginestart

CAUTION

Ifyouleavethekeyintheignitionswitch,

someonecouldaccidentlystarttheengine

andseriouslyinjureyouorotherbystanders.

Removethekeyfromtheignition.

g014556

Figure18

1.Ignitionswitch

EnginePre-HeatIndicatorLight

TurntheignitionkeytopositionII.Theenginepreheat

indicatorlightwillilluminateandheattheglowplugs

(Figure19).

Important:Attemptingtostartacoldengine

beforeusingthepre-heatcancauseunnecessary

weartothebattery.

g014557

Figure19

1.Enginepre-heatindicatorlight

15

FuelGauge

Thefuelgaugeshowstheamountoffuelinthetank

(Figure20).

g014558

Figure20

HourMeter

Thehourmetershowsthetotalhoursthatthemachine

hasbeenoperated(Figure21).

g014559

Figure21

1.Hourmeter

TransmissionNeutralIndicator

Light

Thislightilluminateswhenthetravelcontrolpedalis

intheneutralpositionandtheignitionkeyisturned

topositionI(Figure22).

Note:Theparkingbrakemustbeengagedforthe

transmissionneutralindicatorlighttoilluminate.

g014560

Figure22

1.Transmissionneutralindicatorlight

CuttingUnitDriveSwitchIndicator

Light

Thislightilluminateswhenthecuttingunitdriveswitch

isintheFORWARD/REVERSEpositionandtheignition

keyisturnedtopositionI(Figure23).

g014561

Figure23

1.Cuttingunitdriveswitchindicatorlight

16

Specications

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

SpecicationCT2240

Transportwidth

138.0cm(54.3inches)

Widthofcut212.0cm(83.5inches)

Overallwidth236.0cm(92.9inches)

Length

286.0cm(112.6inches)

Height

168.1cm(66.2inches)withROPSfolded

211.5cm(83.3inches)withROPSintheverticaloperatingposition

Weight

1240kg(2733lb)*

Withuidsand200mm6-bladecuttingunits

Engine

Kubota19.5kw(26hp)at3000rpmDIN70020

Fueltankcapacity

45L(11.9USgallons)

Transportspeed

22km/h(13.7mph)

Mowingspeed

11km/h(6.8mph)

Hydraulicsystemcapacity

32L(8.5USgallons)

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesisavailableforusewiththemachinetoenhance

andexpanditscapabilities.ContactyourAuthorizedServiceDealerorauthorizedTorodistributororgoto

www.T oro.comforalistofallapprovedattachmentsandaccessories.

Toensureoptimumperformanceandcontinuedsafetycerticationofthemachine,useonlygenuineT oro

replacementpartsandaccessories.Replacementpartsandaccessoriesmadebyothermanufacturerscouldbe

dangerous,andsuchusecouldvoidtheproductwarranty.

17

Operation

BeforeOperation

GeneralSafety

•Neverallowchildrenoruntrainedpeopleto

operateorservicethemachine.Localregulations

mayrestricttheageoftheoperator.Theowner

isresponsiblefortrainingalloperatorsand

mechanics.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Shutofftheengine,removethekey,andwait

forallmovementtostopbeforeyouleavethe

operator’sposition.Allowthemachinetocool

beforeadjusting,servicing,cleaning,orstoringit.

•Knowhowtostopthemachineandshutoffthe

enginequickly.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand

functioningproperlyonthemachine.

•Beforemowing,alwaysinspectthemachineto

ensurethatthecuttingunitsareingoodworking

condition.

•Inspecttheareawhereyouwillusethemachine

andremoveallobjectsthatthemachinecould

throw.

FuelSafety

•Useextremecareinhandlingfuel.Itisammable

anditsvaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

•Useonlyanapprovedfuelcontainer.

•Donotremovethefuelcaporllthefueltank

whiletheengineisrunningorhot.

•Donotaddordrainfuelinanenclosedspace.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such

asonawaterheaterorotherappliance.

•Ifyouspillfuel,donotattempttostarttheengine;

avoidcreatinganysourceofignitionuntilthefuel

vaporshavedissipated.

PerformingDaily

Maintenance

ServiceInterval:Beforeeachuseordaily

Beforestartingthemachineeachday,performthe

EachUse/DailyprocedureslistedinMaintenance

(page33).

CheckingtheEngine-Oil

Level

ServiceInterval:Beforeeachuseordaily

Theengineisshippedwithoilinthecrankcase;

however,theoillevelmustbecheckedbeforeand

aftertheengineisrststarted.

Crankcasecapacity:approximately6.0L(6.3US

qt)withthelter

Usehigh-qualityengineoilthatmeetsthefollowing

specications:

•APIClassicationLevelRequired:CH-4,CI-4or

higher

•Preferredoil:SAE15W-40(above0degreesF)

•Alternateoil:SAE10W-30or5W-30(all

temperatures)

ToroPremiumEngineoilisavailablefromyour

distributorineither15W-40or10W-30viscosity.

Note:Thebesttimetochecktheengineoiliswhen

theengineiscoolbeforeithasbeenstartedforthe

day.Ifithasalreadybeenrun,allowtheoiltodrain

backdowntothesumpforatleast10minutesbefore

checking.IftheoillevelisatorbelowtheAddmark

onthedipstick,addoiltobringtheoilleveltotheFull

mark.Donotoverllthecrankcase.Iftheoillevel

isbetweentheFullandAddmarks,nooiladdition

isrequired.

1.Parkthemachineonalevelsurface,lowerthe

cuttingunits,engagetheparkingbrake,shutoff

theengine,andremovethekeyfromtheignition

switch.

2.Openthehood.

3.Removethedipstick,wipeitclean,andinstallit

(Figure24).

g008881

Figure24

1.Dipstick

4.Removethedipstickandchecktheoillevelon

thedipstick.

18

TheoillevelshouldbeuptotheFullmark.

5.IftheoillevelisbelowtheFullmark,remove

thellcap(Figure25)andaddoiluntilthelevel

reachestheFullmarkonthedipstick.Donot

overll.

g004134

Figure25

1.Oil-llcap

6.Installtheoil-llcapandclosethehood.

CheckingtheCooling

System

ServiceInterval:Beforeeachuseordaily

CAUTION

Iftheenginehasbeenrunning,the

pressurized,hotcoolantcanescapeand

causeburns.

•Donotopentheradiatorcapwhenthe

engineisrunning.

•Usearagwhenopeningtheradiatorcap,

andopenthecapslowlytoallowsteamto

escape.

Thecoolingsystemislledwitha50/50solutionof

waterandpermanentethyleneglycolantifreeze.

1.Cleandebrisoffofthescreen,oilcooler,and

frontoftheradiatordailyandmoreoftenif

conditionsareextremelydustyanddirty.Refer

toRemovingDebrisfromtheCoolingSystem

(page45).

2.Checkthelevelofthecoolantintheexpansion

tank(Figure26).

Note:Thecoolantlevelshouldbebetweenthe

marksonthesideofthetank.

g025068

Figure26

1.Expansiontank

3.Ifthecoolantlevelislow,removethe

expansion-tankcapandreplenishthesystem.

Note:Donotoverll.

4.Installtheexpansion-tankcap.

AddingFuel

ServiceInterval:Beforeeachuseordaily

Useonlyclean,freshdieselfuelwithlow(<50ppm)

orultra-low(<15ppm)sulfurcontent.Theminimum

cetaneratingshouldbe40.Purchasefuelinquantities

thatcanbeusedwithin180daystoensurefuel

freshness.

Fueltankcapacity:45L(11.9USgallons)

Usesummer-gradedieselfuel(No.2-D)at

temperaturesabove-7°C(20°F)andwinter-grade

(No.1-DorNo.1-D/2-Dblend)belowthat

temperature.Useofwinter-gradefuelatlower

temperaturesprovideslowerashpointandcoldow

characteristicswhichwilleasestartingandreduce

fuellterplugging.

Useofsummer-gradefuelabove-7°C(20°F)will

contributetowardlongerfuelpumplifeandincreased

powercomparedtowinter-gradefuel.

Important:Donotusekeroseneorgasoline

insteadofdieselfuel.Failuretoobservethis

cautionwilldamagetheengine.

19

WARNING

Fuelisharmfulorfatalifswallowed.

Long-termexposuretovaporscancause

seriousinjuryandillness.

•Avoidprolongedbreathingofvapors.

•Keepyourfaceawayfromthenozzleand

fueltankorconditioneropening.

•Keepfuelawayfromyoureyesandskin.

DANGER

Incertainconditions,fuelisextremely

ammableandhighlyexplosive.Areor

explosionfromfuelcanburnyouandothers

andcandamageproperty.

•Fillthefueltankoutdoors,inanopenarea,

whentheengineiscold.Wipeupanyfuel

thatspills.

•Neverllthefueltankinsideanenclosed

trailer.

•Neversmokewhenhandlingfuel,andstay

awayfromanopenameorwherefuel

fumesmaybeignitedbyaspark.

•Storefuelinanapprovedcontainerand

keepitoutofthereachofchildren.Never

buymorethana180-daysupplyoffuel.

•Donotoperatethemachinewithoutthe

entireexhaustsysteminplaceandin

properworkingcondition.

DANGER

Incertainconditionsduringfueling,static

electricitycanbereleased,causingaspark

whichcanignitethefuelvapors.Areor

explosionfromfuelcanburnyouandothers

andcandamageproperty.

•Alwaysplacefuelcontainersontheground

awayfromyourvehiclebeforelling.

•Donotllfuelcontainersinsideavehicle

oronatruckortrailerbedbecauseinterior

carpetsorplastictruck-bedlinersmay

insulatethecontainerandslowthelossof

anystaticcharge.

•Whenpractical,removeequipmentfrom

thetruckortrailerandfueltheequipment

withthewheelsontheground.

Ifthisisnotpossible,thenfuelsuch

equipmentonatruckortrailerfroma

portablecontainerratherthanfromafuel

dispensernozzle.

•Ifyoumustuseafueldispensernozzle,

keepthenozzleincontactwiththerimof

thefueltankorcontaineropeningatall

timesuntilfuelingiscomplete.

1.Parkthemachineonalevelsurface.

2.Usingacleanrag,cleantheareaaroundthe

fueltankcap.

3.Removethecapfromthefueltank.

4.Fillthetankuntilthelevelistothebottomofthe

llerneckwithdieselfuel.

5.Installthefueltankcaptightlyafterllingthe

tank.

Note:Ifpossible,llthefueltankaftereach

use.Thiswillminimizepossiblebuildupof

condensationinsidethefueltank.

20

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Toro CT2240 Compact Triple 4-Wheel Drive Turf Mower User manual

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