Schneider Electric Easy Cooling Room Chilled Water XDCV0060, XDCV0120, XDCV0160, XDCV0200 Series Installation guide

Schneider Electric
Brand
Schneider Electric
Model
Easy Cooling Room Chilled Water XDCV0060, XDCV0120, XDCV0160, XDCV0200 Series
Category
Split-system air conditioners
Type
Installation guide
Easy Cooling Room Chilled Water
XDCV0060, XDCV0120, XDCV0160, XDCV0200 Series
Installation Manual
380 V/3 Ph/50~60 Hz, 460 V/3 Ph/60 Hz
990-2022730-001
Release Date: 07/2023
www.se.com
Legal Information
The Schneider Electric brand and any trademarks of Schneider Electric SE and its
subsidiaries referred to in this guide are the property of Schneider Electric SE or its
subsidiaries. All other brands may be trademarks of their respective owners.
This guide and its content are protected under applicable copyright laws and
furnished for informational use only. No part of this guide may be reproduced or
transmitted in any form or by any means (electronic, mechanical, photocopying,
recording, or otherwise), for any purpose, without the prior written permission of
Schneider Electric.
Schneider Electric does not grant any right or license for commercial use of the guide
or its content, except for a non-exclusive and personal license to consult it on an "as
is" basis. Schneider Electric products and equipment should be installed, operated,
serviced, and maintained only by qualified personnel.
As standards, specifications, and designs change from time to time, information
contained in this guide may be subject to change without notice.
To the extent permitted by applicable law, no responsibility or liability is assumed by
Schneider Electric and its subsidiaries for any errors or omissions in the informational
content of this material or consequences arising out of or resulting from the use of the
information contained herein.
This manual contains general information, safety instructions, and guidance. Updates
may be published from time to time and are available upon request. This manual is
not a substitute for the user conducting a detailed operational and site-specific
development plan.
This product is for industrial use only. It should only be used for the functions for
which it has been designed as set out in this manual. User must evaluate and take
adequate precautions to address risks associated with use of this product in
environments and/or processes not specifically addressed in this manual (e.g. heavy
industry, medical, marine environments, railway, etc.).
This product should be installed, configured, used, serviced, maintained, replaced or
have similar work carried out on it only by suitably qualified, trained, experienced and
competent personnel who hold any necessary authorizations (e.g. licenses, permits
or certifications) to perform such work. User must ensure that all work is carried out in
compliance with the manufacturer’s instructions (including the product labels/
markings, technical specification manual, installation manual, and operation and
maintenance manual) and with all applicable laws, regulations, standards and
guidance (including standards and guidance applicable to the installation location).
All work must be carried out in a way that does not give rise to danger and using
appropriate personal protective equipment (PPE).
Schneider Electric shall not be responsible for any works carried out by anyone other
than Schneider Electric; or for integration or use of the product with other products
(including spare parts and software) that are neither approved nor provided by
Schneider Electric for such purposes; or for any non-Schneider Electric software,
firmware, information or memory data contained in, stored on, or integrated with this
product.
To the maximum extent permitted by applicable law, neither Schneider Electric nor
any of its affiliates shall be liable for any claims, costs, losses, damages, death or
injuries arising out of the improper use of this product or any failure to comply with
any of the above requirements.Schneider Electric’s quality management system is
ISO 9001 certified and the products are marked
XDCV0060, XDCV0120, XDCV0160, XDCV0200 Series
Table of Contents
Safety............................................................................................................7
Important Safety Instructions — SAVE THESE INSTRUCTIONS....................7
Safety During Installation ............................................................................8
Personal Protective Equipment (PPE) ..........................................................9
Intended Use..............................................................................................9
General Information.................................................................................. 11
Translation Reference............................................................................... 11
Document Overview ................................................................................. 11
Save These Instructions ...................................................................... 11
Manual Updates ................................................................................. 11
Cross-Reference Symbol Used in This Manual...................................... 11
Waste Electrical and Electronic Equipment (WEEE) Disposal ...................... 11
Environmental Considerations ................................................................... 12
Regulation on Fluorinated Greenhouse Gases............................................12
Radio Frequency Interference ...................................................................12
Receiving and Inspecting the Equipment..............................................13
Storing the Cooling Unit Before Installation .................................................13
Filing a Claim ...........................................................................................13
Moving the Unit ........................................................................................14
Service Access.........................................................................................16
Unit Overview ............................................................................................17
Model Identification...................................................................................17
Name Plate..............................................................................................17
Unit in Place.............................................................................................19
Air Flow ...................................................................................................19
Component Identification.........................................................................20
Inventory..................................................................................................20
Mounting Base Description........................................................................20
External Components (Front View) ............................................................23
Internal Components ................................................................................24
Field Wiring Box .......................................................................................27
Electrical Box ...........................................................................................28
Piping and Power Access Location ............................................................29
Piping Ports Position.................................................................................30
Piping Diagram.........................................................................................31
Connection Overview ...............................................................................32
Power Connection ....................................................................................32
Pipe Connection.......................................................................................33
Room Preparation.....................................................................................34
Operation Environment .............................................................................34
Storage Ambient.......................................................................................35
Air Distribution..........................................................................................35
Room Requirement ..................................................................................35
Incoming Power Supply Requirement.........................................................35
Weight and Dimensions ...........................................................................36
Installation..................................................................................................37
Remove Doors, Panels and Air Filter..........................................................37
990-2022730-001 5
XDCV0060, XDCV0120, XDCV0160, XDCV0200 Series
Front Door Removal............................................................................38
Side Panel Removal and Installation ....................................................38
Air Filter Removal and Installation ........................................................38
Positioning the Equipment.........................................................................39
Sinking Fan ........................................................................................39
Mechanical Connections..........................................................................42
Chilled Water Piping .................................................................................42
With CDU.................................................................................................42
Piping Connection ....................................................................................43
Leak Check by Charging Nitrogen to Maintain Pressure ..............................48
Exhaust Air from System through Supply Water ..........................................49
Electrical Connection................................................................................50
Power Supply Cable Connections ..............................................................51
Control Connections.................................................................................53
Power and Environment Communication Connections.................................53
Group Control Connection.........................................................................54
Remote Power On/Off and Fire/Smoke Alarm Connections..........................55
Optional Components Connections .......................................................56
Operational Accessories ..........................................................................56
Point Water Leakage Detector (Optional)....................................................56
Rope Water Leakage Detector...................................................................57
Specification ..............................................................................................59
First Aid ......................................................................................................60
6 990-2022730-001
Safety XDCV0060, XDCV0120, XDCV0160, XDCV0200 Series
Safety
Important Safety Instructions — SAVE THESE
INSTRUCTIONS
Read these instructions carefully and look at the equipment to become familiar
with it before trying to install, operate, service or maintain it. The following safety
messages may appear throughout this manual or on the equipment to warn of
potential hazards or to call attention to information that clarifies or simplifies a
procedure.
The addition of this symbol to a “Danger” or “Warning” safety
message indicates that an electrical hazard exists which will
result in personal injury if the instructions are not followed.
This is the safety alert symbol. It is used to alert the user to
potential personal injury hazards. Obey all safety messages
with this symbol to avoid possible injury or death.
This is the service indicator symbol. It is used to advise the user
to read the technical manual.
This is the operator’s manual symbol. It is used to advise the
user to read the operating instructions.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
Failure to follow these instructions will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result
in death or serious injury.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
Failure to follow these instructions can result in injury or equipment
damage.
NOTICE
NOTICE is used to address practices not related to physical injury. The safety
alert symbol shall not be used with this type of safety message.
Failure to follow these instructions can result in equipment damage.
990-2022730-001 7
XDCV0060, XDCV0120, XDCV0160, XDCV0200 Series Safety
Please Note
Electrical equipment should only be installed, operated, serviced, and maintained
by qualified personnel. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction,
installation, and operation of electrical equipment and has received safety training
to recognize and avoid the hazards involved.
Always abide strictly by local laws and regulations in the place of installation.
Safety During Installation
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
• Apply appropriate personal protective equipment (PPE) and follow safe
electrical work practices.
• This equipment must be installed and serviced by qualified and trained
personnel only.
• Turn off all power supplying this equipment before working on or inside the
equipment.
• Replace all devices, doors, and covers before turning on power to this
equipment.
Failure to follow these instructions will result in death or serious injury.
WARNING
HAZARD TO EQUIPMENT OR PERSONNEL
This equipment is not to be operated or installed by persons with reduced
physical, sensory, or mental capabilities, or persons lacking experience or
knowledge. Children are not to operate or play on or around this equipment.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
WARNING
HAZARD OF EQUIPMENT FALLING OVER
• Use two or more persons at all times to move or turn this equipment.
• Always push, pull, or turn while facing the front and rear of this equipment.
Never push, pull, or turn while facing the sides of this equipment.
• Slowly move this equipment across uneven surfaces or door thresholds.
• Lower leveling feet to floor when this equipment is at rest.
• Lower leveling feet and attach joining brackets to adjacent racks when this
equipment is in final position.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
8 990-2022730-001
Safety XDCV0060, XDCV0120, XDCV0160, XDCV0200 Series
WARNING
HAZARD FROM MOVING PARTS
Keep hands, clothing, and jewelry away from moving parts. Check the
equipment for foreign objects before closing the doors and starting the
equipment.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
WARNING
HAZARD TO EQUIPMENT OR PERSONNEL
All work must be performed by Schneider Electric qualified and trained
personnel.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
NOTICE
HAZARD FROM SHARP EDGES
• Edges of the knock-out panel may be sharp.
• Use a grommet, bushing, or other protective covering for the section of
power cable routed through the knock-out panel.
Failure to follow these instructions can result in equipment damage.
Personal Protective Equipment (PPE)
To carry out the tasks described in this manual, make sure to wear suitable PPE:
Intended Use
The cooling units provide air conditioning within the limits and methods described
in this manual. The air conditioners must be used exclusively indoors. No
modifications may be made to the units or their parts without explicit written
990-2022730-001 9
XDCV0060, XDCV0120, XDCV0160, XDCV0200 Series Safety
consent from Schneider Electric. Any mechanical or electrical modification voids
factory warranty.
10 990-2022730-001
General Information XDCV0060, XDCV0120, XDCV0160, XDCV0200 Series
General Information
Translation Reference
The original version of this manual has been written in the English language.
Manuals written in other languages have been translated from the original English
version.
Document Overview
Save These Instructions
This manual contains important instructions that must be followed during the
installation and maintenance of this equipment.
Manual Updates
Schneider Electric™policy is one of continuous technological innovation and the
company reserves the right to amend any data herein without prior notice. The
images shown in this manual are for descriptive purposes only.
NOTE: Unit images and component identification information are examples
only.
For any updates to this manual, please contact Schneider Electric™providing the
related part number displayed on the manual back cover.
Cross-Reference Symbol Used in This Manual
See another section of this document or another document for more
information on this subject.
Waste Electrical and Electronic Equipment (WEEE)
Disposal
Schneider Electric products comply with international directives on
the Restriction of Hazardous Substances (RoHS) in electronic and
electrical equipment and the disposal of Waste Electrical and
Electronic Equipment (WEEE). Dispose of any waste electronic or
electrical equipment with the appropriate recycling center. Contact
Schneider Electric for assistance.
At the end of an EEE (Electrical and Electronic Equipment) useful
life, any battery included in the same must be removed and
separated according to the instructions provided by the supplier,
before disposing of the product. Used batteries must be disposed of
at an appropriate waste collection center, as required by local
regulations.
990-2022730-001 11
XDCV0060, XDCV0120, XDCV0160, XDCV0200 Series General Information
Environmental Considerations
Wind
The equipment is not intended for installation in areas of high wind. Consult the
sales representative for information on any applicable options for installation in
areas of high wind.
Earthquakes
The equipment is not intended for installation in areas at risk of seismic activity.
Consult the sales representative for information on any applicable options for
installation in areas at risk of seismic activity.
ATEX
The equipment is not intended for use in potentially explosive atmospheres and
does not comply with Directive 2014/34 / EU (ATEX).
Dust
The equipment is not intended for use in dusty environments and in environments
with conductive dust.
Corrosion
The equipment is not intended for use in a potentially corrosive environment.
Regulation on Fluorinated Greenhouse Gases
According to Regulation (EU) No. 517/2014 on fluorinated greenhouse gases,
operators of stationary equipment that contain fluorinated greenhouse gases shall
ensure that the recovery of those gases is carried out by natural persons that hold
the relevant certificates provided for by Article 10, so that those gases are
recycled, reclaimed or destroyed.
NOTE: ‘Recovery’ means the collection and storage of fluorinated greenhouse
gases from products, including containers, and equipment during
maintenance or servicing or prior to the disposal of the products or equipment.
Radio Frequency Interference
Cooling units comply with EMC Directive 2014/30/EU. The Operation is subject to
the following two conditions:
1. These devices may not cause harmful interference.
2. These devices must accept any interference received, including interference
that may cause undesired operation.
Any changes or modifications not expressly approved by the party responsible for
compliance could void the user’s authority to operate the equipment.
12 990-2022730-001
Receiving and Inspecting the Equipment XDCV0060, XDCV0120, XDCV0160, XDCV0200 Series
Receiving and Inspecting the Equipment
Easy Cooling Room Chilled Water air conditioner has been tested and inspected
for quality assurance before shipment from Schneider Electric. Carefully inspect
both the exterior and interior of the equipment immediately upon receipt to ensure
that the equipment has not been damaged during transit.
Verify that all parts ordered were received as specified and that the equipment is
the correct type, size, and voltage.
Storing the Cooling Unit Before Installation
NOTICE
DAMAGE FROM EXPOSURE
Leaving the equipment uncovered and exposed to possible damage from the
environment will void the factory warranty.
Failure to follow these instructions can result in equipment damage.
If storing the unit for a period of time, the following procedures must be followed:
• The storage area must be dry (<85% R.H.) and protected against minimum
storage temperatures –20°C and extreme storage temperatures 50°C.
• The unit should remain in its original packaging if stored for long periods of
time.
Filing a Claim
If damage is identified on receipt of the equipment, note the damage on the bill of
lading and file a damage claim with the shipping company. Contact Schneider
Electric Worldwide Customer Support at one of the numbers listed on the Web
page on the back page of this manual for information on how to file a claim with
the shipping company*. The shipping claim must be filed at the receiving end of
the delivery and shall be sent no later than 30 days upon unit receipt.
NOTE: In case of shipping damage, do not operate the equipment. Keep all
packaging for inspection by the shipping company and contact Schneider
Electric.
*e.g. a freight forwarder or an insurance company, depending on shipment arrangement
990-2022730-001 13
XDCV0060, XDCV0120, XDCV0160, XDCV0200 Series Receiving and Inspecting the Equipment
Moving the Unit
WARNING
DAMAGE TO EQUIPMENT OR PERSONNEL
• The equipment is heavy. For safety purposes, adequate personnel must be
present when moving this item.
• The load must always be solidly anchored to the bearing element of the
lifting equipment and means of transport.
• No one should be near the suspended load, nor in the working area of the
crane, forklift, truck, or any other lifting equipment or means of transport.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
Lifting and transporting the units must be carried out by qualified personnel as
described in this manual.
Use all relevant safety standards to prevent any possible damage to people or
objects.
The unit is packaged in a wooden crate or anchored to a pallet and covered with
transparent film. The recommended tools for moving and installing the equipment
include the following:
FORKLIFT PALLET JACK
The recommended tools for unloading and handling equipment is mechanical
handling tools such as electric forklift to transport the equipment to the nearest
place from the installation site. When unloading and transporting with forklift, try to
fork in the center of gravity to prevent dumping.
During handling, the inclination of indoor unit shall be kept within the range of 75 °
~ 105 °, excessive inclination is not allowed.
14 990-2022730-001
Receiving and Inspecting the Equipment XDCV0060, XDCV0120, XDCV0160, XDCV0200 Series
The following graphic provides an example of equipment used to move the unit
safely.
Use the adjustable wrench to remove the six M8 x 60 hexagon bolt.
990-2022730-001 15
XDCV0060, XDCV0120, XDCV0160, XDCV0200 Series Receiving and Inspecting the Equipment
Service Access
A minimum 1000 mm of clear floor space in front of the equipment is
recommended for service. All required periodic maintenance can be performed
from the front of the equipment.
NOTE: Dimensions are shown in mm.
NOTE: Check local and national codes and regulations for additional service
access requirements.
0001116602_A
16 990-2022730-001
Unit Overview XDCV0060, XDCV0120, XDCV0160, XDCV0200 Series
Unit Overview
Model Identification
X0600 H
DCV
POWER SUPPLY
H =380V/3ph/50-60 Hz
F = 460V/3ph/60 Hz
COOLING CAPACITY IN kW
V = EC fan
COOLING TYPE
C = Chilled water
AIRFLOW CONFIGURATION
D = Down flow
X = Easy chilled water, global version
FAN TYPE
0001129561_A
The model number is on the name plate located on the E-box of the unit. Use the
table below to verify that the equipment is the right type and voltage.
Model Description
XDCV0060H 380V 3~ 50/60Hz
XDCV0120H 380V 3~ 50/60Hz
XDCV0160H 380V 3~ 50/60Hz
XDCV0200H 380V 3~ 50/60Hz
XDCV0060F 460V 3~ 60Hz
XDCV0120F 460V 3~ 60Hz
XDCV0160F 460V 3~ 60Hz
XDCV0200F 460V 3~ 60Hz
Name Plate
Name plate is pasted in the display screen inside the front door panel of the unit.
990-2022730-001 17
XDCV0060, XDCV0120, XDCV0160, XDCV0200 Series Unit Overview
Front Rear
0001094222_A
An example name plate is shown below.
18 990-2022730-001
Unit Overview XDCV0060, XDCV0120, XDCV0160, XDCV0200 Series
Unit in Place
The unit is installed on the mounting base under the base plate, and the fan sinks
to the lower side of the base plate.
0001094221_A
Air Flow
The air flow is in top return with open supply mode. The fan module opens on all
sides.
0001094220_A
990-2022730-001 19
XDCV0060, XDCV0120, XDCV0160, XDCV0200 Series Component Identification
Component Identification
Inventory
0001156877_A
Item Description Quantity
Easy Room Cooling unit 1
Key 2
Wire ties 20
Installation manual 1
Electrical diagrams 1
Operation and maintenance manual 1
RoHS declaration 1
Schneider Electric APP promotion brochure 1
Mounting Base Description
The mounting base, fixing bolts, nuts and gaskets are not included in the output
range of this product. It can be made according to the site conditions by the
engineering team. The width of the angle iron is 50 mm. The distance from the
center of the fixed waist hole to the outer frame of the angle steel bracket is 37
mm. Considering that the pre-drilling has higher requirements for the precision
coordination of the unit and the support, it is recommended to perform hole drilling
operations according to the actual situation after the unit arrives. The pre-drilling of
the bracket and the alignment of the unit needs to be adjusted to the actual
situation.
20 990-2022730-001
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Schneider Electric Easy Cooling Room Chilled Water XDCV0060, XDCV0120, XDCV0160, XDCV0200 Series Installation guide

Schneider Electric
Brand
Schneider Electric
Model
Easy Cooling Room Chilled Water XDCV0060, XDCV0120, XDCV0160, XDCV0200 Series
Category
Split-system air conditioners
Type
Installation guide
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