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MGE GALAXY 5000

APC MGE GALAXY 5000, MGE GALAXY 5000 40 130KVA User manual

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MGEGalaxy5000
40-130kVA480V
Operation
TableofContents
AboutThisManual.........................................................................................................1
SymbolsUsed...................................................................................................................1
CompanionManuals.........................................................................................................1
FindUpdatestothisManual.............................................................................................1
Overview..............................................................................................................................2
UserInterface....................................................................................................................2
DisplayScreens.................................................................................................................2
BasicOperationofDisplay........................................................................................2
Measurements...........................................................................................................3
Alarms.......................................................................................................................3
Status........................................................................................................................4
Settings.....................................................................................................................4
Controls.....................................................................................................................4
UPSConguration.........................................................................................................6
AccesstothePersonalizationFunctions..............................................................6
PersonalizationSettings....................................................................................................6
Operation............................................................................................................................8
OperatingModes...............................................................................................................8
Normal(DoubleConversion)Mode............................................................................8
ECOMode(SingleUPSOnly)....................................................................................8
LoadonBatteryPower..............................................................................................9
OperationofMimic-PanelLEDs......................................................................................10
OperationProcedures........................................................................................................11
ShutDownaSingleUPS............................................................................................11
RestartaSingleUPS..................................................................................................12
ShutDownaParallelConguration...........................................................................13
RestartaParallelConguration.................................................................................14
IsolateUPS................................................................................................................15
ReturntoNormalOperation.......................................................................................18
RestarttheUPSUnitforwhichSwitchQ3BP(10)isONandtheOtherSwitchesare
OFF...................................................................................................................................19
RestarttheUPSforwhichAllSwitchesareSettoOFF...................................................20
OperationoftheRelayCommunicationCard(DryContacts)...............22
StandardMode..................................................................................................................22
ProgrammableMode.........................................................................................................23
ListofOperatingStatusConditionsThatCanbeAssignedtoanSECIOutput..............23
Maintenance......................................................................................................................26
LifeCycleMonitoring(LCM)..........................................................................................26
ServicingBatteries............................................................................................................27
IMPORTANTSAFETYINSTRUCTIONSFORSERVICINGBATTERIES........................27
Troubleshooting..............................................................................................................28
IdenticationofAlarms....................................................................................................28
AlarmorStatusDisplayMessagesList............................................................................29
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MGEGalaxy500040-130kVA480V
990-5219-001
AboutThisManual
Thismanualdescribesthestartup,shutdown,andnormaloperationoftheMGEGalaxy5000with
informationontheuserinterfacedisplayanddisplaymenustructure.Formaintenancethemanual
describesalarmconditions,UPSisolationoperationandmaintenanceandsafetyinformationonservicing
batteriesfortheMGEGalaxy5000.
SymbolsUsed
WARNING:Indicatesanelectricalhazard,which,ifnotavoided,couldresultininjury
ordeath.
Caution:Indicatesahazard,which,ifnotavoided,couldresultininjuryordeath.
Note:Indicatesimportantinformation.
See:Indicatesthatmoreinformationisavailableonthesubject.
CompanionManuals
ForadditionalinformationabouttheMGEGalaxy5000,seethefollowingdocuments:
•MGEGalaxy5000Installation–990–5217–001
•MGEGalaxy5000Receiving&Unpacking–990–5218–001
FindUpdatestothisManual
Youcancheckforupdatestothismanualonwww.apc.com.Lookforthelatestletterrevision(A,
Betc.)ofthemanual.
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MGEGalaxy500040-130kV A480V
1
Overview
UserInterface
TheUPSisoperatedusingthecontrolanddisplayinterface.
A.GraphicalDisplay
B.LoadprotectedLED
C.MinorfaultLED
D.MajorfaultLED
E.Helpkey
F.Functionkeys.Each
keycorrespondsto
afunctionpresented
onthedisplay.The
functionofeachkey
changesdependingon
themenudisplayedon
thescreen.
G.Menukey.Thisbutton
providesdirectaccess
tothemainmenu.
H.ONbutton.
I.OFFbutton.
J.PFCONLED
K.UPSONLED
L.Operationonbattery
powerLED
M.LoadsuppliedLED
N.Bypassinoperation
LED
DisplayScreens
BasicOperationofDisplay
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A
PresstheMenukeytoaccesstheMainMenu.
B
PresstheHelpkeyforinformationonthepictogramfunctions.Thekeymustbehelddown.
Measurements
TheMeasurementsdisplayscreensconsistofthefollowingmeasurementsscreens:
1.PresstheMenukeytoreturntotheMainMenu.
2.Usethefunctionkeys↑or↓tohighlightMeasurementsonthedisplay.
3.Pressthefunctionkey←toselectMeasurements.
4.Usethefunctionkeys↑or↓toselectbetweenthefollowingmeasurements:
•BatteryMeasurements
•V oltageMeasurements
•CurrentMeasurements
•PowerMeasurements
•FrequencyMeasurements
•RatiosMeasurements
•ParallelMeasurements(option)
5.Pressthefunctionkey←toselecttherequiredmeasurementsscreen.
Alarms
Detailedinformationonallalarmsissuppliedonthedisplay.Seethe“Troubleshooting“sectionfor
alistofpossiblealarmmessagesinthedisplay.
1.PresstheMenukeytoreturntotheMainMenu.
2.Usethefunctionkeys↑or↓tohighlightAlarmsonthedisplay.
3.Pressthefunctionkey←toselectAlarms.
4.Usethefunctionkeys↑or↓toselectbetweenthealarmmessages.
5.Pressthefunctionkey←toselecttherequiredalarmscreen.
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Status
TheStatusdisplayscreensconsistofthefollowingStatusscreens:
1.PresstheMenukeytoreturntotheMainMenu.
2.Usethefunctionkeys↑or↓tohighlightStatusonthedisplay.
3.Pressthefunctionkey←toselectStatus.
4.Usethefunctionkeys↑or↓toselectbetweenthefollowingtwoStatusscreens:
•Timestampedevents
•Statistics
5.Pressthefunctionkey←toselecttherequiredStatusscreen.
Settings
TheSettingsdisplayscreensconsistofthefollowingSettingsscreens:
1.PresstheMenukeytoreturntotheMainMenu.
2.Usethefunctionkeys↑or↓tohighlightSettingsonthedisplay.
3.Pressthefunctionkey←toselectSettings.
4.Usethefunctionkeys↑or↓toselectbetweentheSettingsscreens:
•Language
•Date/time
•Displaycontrast
•Buzzervolume
•Personalization
•Outputvoltage
•Password
•Dry-contactsettings
5.Pressthefunctionkey←toselecttherequiredSettingsscreen.
Controls
TheControlsdisplayscreensconsistofthefollowingControlsscreens:
1.PresstheMenukeytoreturntotheMainMenu.
2.Usethefunctionkeys↑or↓tohighlightControlsonthedisplay.
3.Pressthefunctionkey←toselectControls.
4.Usethefunctionkeys↑or↓toselectbetweentheControlsscreens:
•ResetAlarms
•Inverteron
•Inverteroff
•Forceloadtransfertoinverter
•Forceloadtransfertobypass
•Desynchronizeinverterfrombypass
•Resynchronizeinverterandbypass
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•TestsLEDs
•BuzzerOFF
•EnableLCMindications
•DisableLCMindications
5.Pressthefunctionkey←toselecttherequiredControlsscreen.
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UPSConguration
AccesstothePersonalizationFunctions
Caution:PersonalizationmustbecarriedoutwithswitchesQ1(8)andQ5N(11)open
(OFF)andswitchQ4S(9)closed(ON).
1.Pressthemenukey(A).
2.SelectSettings,thenPersonalizationusingthe
functionkeys(B)↑or↓.
3.Conrmbypressingthefunctionkey(B)←).
4.Enterthepasswordbysuccessivelyselecting
eachiconusingthecorrespondingfunctionkey.
5.Conrmbypressingthefunctionkey(B)←.
6.Tosavethepersonalizationsettings,conrmby
pressingthefunctionkey(B)←.
Thepasswordisfactorysetto:
Forinformationonhowtochangethepassword,
see“Settings“.
PersonalizationSettings
OperatingMode
FunctionFactorysettingOptions
UPSoperatingmode
NORMAL
UPSautomaticstartDisabledEnabled
Authorizednumberofstarts
41to255
Delaybeforeresetofnumberof
executedautomaticstarts
4seconds1to60seconds
Frequency
FunctionFactorysettingOptions
UPSoutputfrequency
60Hz60Hz
ToleranceforbypassACsource
8%0.5–1–2–4%
Synchronizationspeedwithbypass
ACsource
2Hz/s1Hz/s
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AutomaticBypass
FunctionFactorysettingOptions
TransfertobypassACsourceEnabledDisabled–disabledwhenlimiting
TransfertobypasswithbypassAC
sourceoutoftolerances
EnabledDisabled
Battery
FunctionFactorysettingOptions
Lowbatterywarningthresholdif
batterymonitorinactive
40%remainingbackuptime20–60–80%remainingbackup
time
Lowbatterywarningthresholdif
batterymonitoractive
4minutesofbatterybackuptime1toXminutesofbatterybackup
time
Intervalbetweentwobatterytests30days1to180days
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Operation
Caution:Alloperationsconcerningsystemstart-upandcompliancewithstandardsand
regulations,includingthoserelatedtothebatterycabinet,mustbecarriedoutbytrainedand
certiedpersonnelbeforeusingtheUPS.
OperatingModes
Normal(DoubleConversion)Mode
Thisisthestandardoperatingmode,setbydefaultinthefactory.Twopossiblecases:
1.NormalACsourceavailable:LED(A)isON.
TheloadisprotectedbytheUPS.
2.NormalACsourcenotavailable:LED(B)isON.
Thebuzzersoundsintermittently.Operationonbattery
powerLEDonthemimic-panelisgreen.
TheloadissuppliedbytheUPSfrombatterypower .
Note:ThedisplayindicatesanyanomaliesrelatedtotheACsourceortheUPSaswell
asremedialactionifapplicable.Pressthefunctionkeyindicatedbythedisplaytoturn
thebuzzerOFF.
ECOMode(SingleUPSOnly)
Themainadvantageofthismodeisthatitreducestheconsumptionofelectricalpower.ECOmodemaybe
selectedexclusivelyviathecontrolpanelontheUPS.Threepossiblescenarios:
1.BypassACsourceavailable:LED(A)isON.
TheloadissuppliedinECOmode.
2.BypassACsourcenotavailable:LED(A)isON.The
buzzersoundsintermittently.Theloadisautomatically
suppliedinnormalmodeviatheNormalACinput.
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3.BothnormalandBypassACsourcesnotavailableor
outoftolerance:LED(B)isON.Thebuzzersounds
intermittently.TheloadissuppliedbytheUPSfrom
batterypower.
Note:ThedisplayindicatestheUPSoperatingstatusconditionsandtherequiredactions.
LoadonBatteryPower
TheloadcontinuestobeprotectedbytheUPSwhenthenormalACsourceisnotavailable.Poweris
suppliedbythebattery.
TransfertoBatteryPower
LED(B)isON.
Thebuzzersoundsintermittently.
Theloadissuppliedbythebattery.
EndofBatteryPower
LED(C)isON.
Thebuzzersoundsintermittently.
TheloadistransferredonthebypassACinputif
itispresent.
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OperationofMimic-PanelLEDs
TheMGEGalaxy5000systemissimpletooperateandyetprovidesawealthofcontinuousmonitoring
anddiagnosticfeaturestoensureproperoperation.OperatorsgainaccesstoinformationintheMGE
Galaxy5000systemthroughthedisplayanditsintegratedLEDmimicpanel.
Themimicdiagramdisplaysinformationdirectlyonthefrontpanel.Segmentsaregreenwhenthefunction
isactive.SegmentsareOFFwhenthefunctionisnotactive.Segmentsareredwhenafaulthasoccurred
inthefunction.
A.PFCONLED
B.UPSONLED
C.OperationonbatterypowerLED
D.LoadsuppliedLED
E.BypassinoperationLED
F.ONbutton
StartUpSingleUPSonNormalACInput
StepsActionLED(A)LED(B)LED(C)LED(D)LED(E)
1Q1open
OffOffOffOffOff
2
CloseQ1
green
OffredOffred
3
CloseBatteryCB
green
OffOffOffred
4
CloseQ4S
green
OffOffOff
green
5
CloseQ5N
green
OffOff
greengreen
6OpenQ3BP
green
OffOff
greengreen
7
PressONbutton
(F)
greengreen
Off
green
Off
StartUpSingleUPSonBypassACInput
StepsActionLED(A)LED(B)LED(C)LED(D)LED(E)
1Q4Sopen
OffOffOffOffOff
2
CloseQ4SOffOffredOff
green
3
CloseQ5NOffOffred
greengreen
4OpenQ3BP
OffOffred
greengreen
5
CloseQ1
green
Offred
greengreen
6
CloseBatteryCB
green
OffOff
greengreen
7
PressONbutton
(F)
greengreen
Off
green
Off
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OperationProcedures
ShutDownaSingleUPS
TheUPSremainsenergizedunlessitisshutdown.
1.Pressabuttontoexitsleepmode.
2.PresstheOFFbutton(A)for3seconds.
TheloadisnolongerprotectedbytheUPS.
Itissuppliedviathebypass.
3.Setthebatterycircuitbreakeroftheauxiliary
cabinetstoOFF.
4.SettheinputswitchQ1(B)toOFF.
Thechargernolongeroperatestokeepthe
batteriesfullycharged.
5.Opentheupstreamcircuitbreakersofthe
NormalACsourceandBypassACsourceto
completelypowerofftheUPS.
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RestartaSingleUPS
CheckthatswitchesQ4S(B)andQ5N(C)areclosed.Ifthisisthecase,continuewiththisprocedure,
otherwisereferto“ReturntotheNormalOperation,SingleUPS“.
1.SettheNormalACsourceinputswitchQ1(A)
totheONposition.
2.Waituntiltheendofthestartsequence.
3.Setthebatterycircuitbreakeroftheauxiliary
cabinetstotheONposition.
TheUPSstartsautomatically.
LED(D)isON.Theloadisprotectedbythe
UPS.
IftheLED(D)remainsOFF,presstheON
button(G)(theUPSisinmanualstartmode)and
conrmifnecessarybypressingthefunction
key(H)marked←.
IftheLED(C)stillremainsOFFandeitherof
theLEDs(E)or(F)isON,afaulthasoccurred
(see“IdenticationofAlarms“.
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ShutDownaParallelConguration
1.Pressabuttononeachunittoexitsleepmode.
2.PresstheOFFbutton(A)oneachunitfor3
seconds.
TheloadisnolongerprotectedbytheUPSs.
Itissuppliedviathebypass.
3.Setthebatterycircuitbreakersoftheauxiliary
cabinetstotheOFFposition.
4.SettheinputswitchQ1(B)ineachUPStothe
OFFposition.
Thechargernolongeroperatestokeepthe
batteriesfullycharged.
5.OpentheupstreamcircuitbreakersofNormal
ACsourceandBypassACsourcetocompletely
powerofftheinstallation.
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RestartaParallelConguration
CheckthatswitchesQ4S(B)andQ5N(C)areclosed.Ifthisisthecase,continuewiththisprocedure,
otherwisereferto“ReturntoNormalOperation,ParallelUPS“.
1.CheckthattheoutputswitchCB2intheexternal
systembypasscabinetisclosed.
2.CheckthatthebypassswitchCB1intheexternal
systembypasscabinetisopen.
Thencarryoutsteps3to5belowoneachofthe
UPSs.
3.SettheNormalACsourceinputswitchQ1(A)
totheONposition.
4.Waituntiltheendofthestartsequence.
5.Setthebatterycircuitbreakeroftheauxiliary
cabinetstotheONposition.
TheUPSsstartautomatically.Oneachunit,
LEDs(E)and(F)goOFFandLED(D)goes
ON.
TheloadisprotectedbytheUPSs.
IftheLED(D)remainsOFF,presstheON
button(G)oneachUPS(theUPSisinmanual
startmode)andconrmifnecessarybypressing
thefunctionkey(H)marked←.
IftheLED(D)stillremainsOFFandeitherof
theLEDs(E)or(F)isON,afaulthasoccurred
(see“IdenticationofAlarms“).
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IsolateUPS
IsolateSingleUPS
ToisolatetheUPSfromtheelectricalpowersourceandsupplytheloaddirectlybythenormalorbypass
ACsource,followtheinstructionsbelow:
1.Pressabuttontoexitsleepmode.
2.ShutdowntheUPSbypressingtheOFFbutton
(A)for3seconds.
TheloadisnolongerprotectedbytheUPS.
3.SetbypassswitchQ3BP(D)toON.
4.SetoutputswitchQ5N(E)toOFF.
5.Setthebatterycircuitbreakeroftheauxiliary
cabinetstoOFF.
6.SettheinputswitchQ1(B)toOFF.
7.SettheswitchQ4S(C)toOFF.
8.WaituntilthedisplayandLEDsgooff.
TheloadisnolongerprotectedbytheUPS,but
continuestobesuppliedwithACpower.UPS
maintenanceorservicingcannowbecarried
out.
WARNING:Powerispresenton
thepowerconnectionterminals.
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IsolateParallelUPSWithoutExternalBypassCabinet
ShutdownandisolatetherstUPS:
1.CheckthatthetwoUPSsareoperating.
2.Pressabuttontoexitsleepmode.
3.ShutdowntheUPSbypressingtheOFFbutton
(A)for3seconds.
4.SetoutputswitchQ5N(E)toOFF.
5.Setthebatterycircuitbreakersoftheauxiliary
cabinetstoOFF.
6.SettheinputswitchQ1(B)toOFF.
7.SettheswitchQ4S(C)toOFF.
8.WaituntilthedisplayandLEDsgooff.
TheloadisstillprotectedbytheotherUPS.
Maintenanceorservicingcannowbecarried
outontheUPSthathasbeenshutdown.
WARNING:Powerispresenton
thepowerconnectionterminals.
ShutdownandisolatethesecondUPS:
9.Pressabuttontoexitsleepmode.
10.ShutdowntheUPSbypressingtheOFFbutton
(A)for3seconds.
11.SetbypassswitchQ3BP(D)toON.
12.SetoutputswitchQ5N(E)toOFF.
13.Setthebatterycircuitbreakeroftheauxiliary
cabinetstoOFF.
14.SettheinputswitchQ1(B)toOFF.
15.SettheswitchQ4S(C)toOFF.
16.WaituntilthedisplayandLEDsgooff.
TheloadisnolongerprotectedbytheUPS,but
continuestobesuppliedwithACpower.UPS
maintenanceorservicingcannowbecarried
out.
WARNING:Powerispresenton
thepowerconnectionterminals.
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