MULTIPLEX Calypso 9 Mk2 Operating instructions

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WDE INS 74WDE INS 74

WDE INS 74

ISSUE 1ISSUE 1

ISSUE 1

APPROVED BYAPPROVED BY

APPROVED BY

JPayneJPayne

JPayne

DATED:DATED:

DATED:

28/03/200028/03/2000

28/03/2000

CALCAL

CAL

YPSO9Mk2YPSO9Mk2

YPSO9Mk2

INSTINST

INST

ALLAALLA

ALLA

TION &TION &

TION &

OPERAOPERA

OPERA

TION INSTRUCTIONSTION INSTRUCTIONS

TION INSTRUCTIONS

CELLAR & UNDER COUNTER BEER COOLERSCELLAR & UNDER COUNTER BEER COOLERS

CELLAR & UNDER COUNTER BEER COOLERS

INSTALLATION INSTRUCTIONS.INSTALLATION INSTRUCTIONS.

INSTALLATION INSTRUCTIONS.

NOTE:NOTE:

NOTE: The unit should be installed and serviced by a suitably trained person.

1. Unpack the unit from its transportation packaging and visually inspect for signs of

damage.

2. Sitetheunitinaconvenientlocationinthe RoomwhereitistobeSitedandmakesure

that a Mains Electricity Supply is within 2 metres. This unit should be sited to allow

freecirculationofair. Theunitshouldbefitted withacorrectly fusedandwiredplug

withafusespecifiedaccordingtomodel ora standardEuroplugtoIEC83:1975.

NOTE:NOTE:

NOTE: Sealed plugs may be fitted on new units.

3. Fillthewaterbathwithcleanwater untilthe overflowlevelisreached.

4. Ensure that the recirc pump is switched off/disconnected.

5. Turn on the unit and allow to start building the ice bank.

6. Run the python to the bar area and complete dispense head plumbing installation.

7. Ensure that therecirc pump is still off/disconnected.

8. Connectallproductlinesusingsuitablefittingsandconnectwaterrecircflowandreturn

lines. Makesurealllinesarewellinsulatedandavoidrunningcoollinesnearhotwater

pipes and heat sources.

9. Observe joints for any leaks.

10. Turn on/reconnect the recirc pump.

11. The system is now ready.

FUSE SPECIFICATION LIST:FUSE SPECIFICATION LIST:

FUSE SPECIFICATION LIST:

CALYPSO 5 10A

CALYPSO 9 10A

CALYPSO 1 2 10A

CELLAR & UNDER COUNTER BEER COOLERSCELLAR & UNDER COUNTER BEER COOLERS

CELLAR & UNDER COUNTER BEER COOLERS

WAYS THE EQUIPMENT SHOULD NOT BE USEDWAYS THE EQUIPMENT SHOULD NOT BE USED

WAYS THE EQUIPMENT SHOULD NOT BE USED

ThisunitisintendedforuseasaCoolingandRecirculationunittoCoolBeers,LagersandCiders

tothecorrectservingtemperature.Theyare Designedtobeinstallinthesystembetween the

bulkstoragefacility(inthecellarorundertheCounteroftheBar,dependingonunittype)and

theDispensingheadwiththeProduct(s)passingthroughtheCoolingCoil(s)oftheUnit. There

are NO other recommendeduses for this Equipment.

CORRECT SAFE HANDLINGCORRECT SAFE HANDLING

CORRECT SAFE HANDLING

The weight of this unit is such that care should be taken by a single operator when lifting

the unit to between knuckle and elbow height. Operators should be trained and use correct

lifting techniques at all times. Should the unit need to be transported over a distance then

manual aids should be used. If the distance is long and there are specific difficulties and

risks which prevent the use of manual aids then two people should be considered for this

operation.

UNIT WEIGHT:UNIT WEIGHT:

UNIT WEIGHT:

CALYPSO 5 24 Kgs

CALYPSO 9 29 Kgs

CALYPSO 1 2 34 Kgs

WARNING:WARNING:

WARNING:

THIS EQUIPMENT MUST BE EARTHEDTHIS EQUIPMENT MUST BE EARTHED

THIS EQUIPMENT MUST BE EARTHED

IMPORTANT:IMPORTANT:

IMPORTANT:

The wires in this Mains Lead are coloured in accordance with the following code:

GreenandYellow Earth

Blue Neutral

Brown Live

As the colours of the wires in the mains lead of this appliance may not correspond with the

colouredmarkings identifying the terminals inthe plug proceed as follows:

a ThewirewhichiscolouredGreenandYellowMUSTbeconnectedtotheterminalinthe

plug that is marked with the letter ‘E’ or by the earth symbol

or coloured green or green andyellow.

b Thewire which is coloured Blue MUST be connected to the terminal in theplug that

ismarkedwiththeletter‘N’orcolouredBlack.

c ThewirewhichiscolouredBrownMUSTbeconnectedtotheterminalintheplugthat

ismarkedwiththeletter‘L’orcolouredRed.

DISMANTLING / DECOMMISSIONING PROCEDUREDISMANTLING / DECOMMISSIONING PROCEDURE

DISMANTLING / DECOMMISSIONING PROCEDURE

a IsolatetheUnitfromtheElectricitySupply

b IsolateProductSupplyfrom Unit

c Vent Pressure from Lines by openingProduct Tap asrequired.

d Disconnect Product and Coolant Lines

e Syphon or Pump out Water from Water Bath.

f Allow Ice-Bank to Melt(hot watermay beused toaccelerate theprocess.

g SyphonorPumpoutremainingwaterfromWaterBath.

WARNING:WARNING:

WARNING:FAILURETOREMOVEALLICE/WATERCOULDRESULTINSUBSTANTIAL

AMOUNTSOFWATERBEINGRELEASEDFROMTHEUNITWHICHMAYBE

DETRIMENTALTOTHEUNITAND/ORITSSURROUNDINGS.

ADJUSTMENT / MAINTENANCE REQUIREMENTSADJUSTMENT / MAINTENANCE REQUIREMENTS

ADJUSTMENT / MAINTENANCE REQUIREMENTS

Itisnotrecommendedthattheendusermakesadjustmentsorcarriesoutanymaintenanceother

than:

a Checkthe mains lead and plug visually for condition.

b ChecktheUnitanditsPipeworkforevidenceofleaksvisuallyincludingtheHeatDump.

c Check that the CondenserGrill and Vents are not choked or obscured.

d IfthereisanyaccidentalSpillageofLiquidontotheUnitIsolatethePowerSupplybefore

Cleaning-Up/RemovingSpillage.

NOTE:NOTE:

NOTE: THEREARENOUSERSERVICABLEPARTS

Methods of CleaningMethods of Cleaning

Methods of Cleaning

WEEKLY: By End User:WEEKLY: By End User:

WEEKLY: By End User:

a IsolatetheunitfromtheElectricitySupply.

b DONOTUSEAWATERORSTEAMHOSETOCLEANTHEUNITWHILSTSTILL

INSTALLED.

c Clean / Sanitise the unit cooling coils and product lines using Proprietary Cleanser /

Sanitiser of the Alkaline Hypochlorite type in accordance with the Manufacturers

recommendations.

NOTE:NOTE:

NOTE: PersonsperformingCleansing/SanitisingOperationsMUSTbeCompetentand

FullyTrained in safemethods ofuse of Cleansing / SanitisingAgents andtheir

Applications.

NOTE:NOTE:

NOTE: PERSONALPROTECTIVEEQUIPMENTSHOULDALWAYSBEUSED.

ANNUALLY; By a competent Service / Maintenance Engineer:ANNUALLY; By a competent Service / Maintenance Engineer:

ANNUALLY; By a competent Service / Maintenance Engineer:

a IsolatetheunitfromtheElectricitySupply.

b Remove any extraneous debris fromthe unit orits casing preferablyusing a vacuum

cleaner or a brush.

c Testunit for electrical safety.

NOTE:NOTE:

NOTE: ITISIMPORTANTTHATALLTHEVENTSANDGRILLSAREKEPTCLEAR

(inc.Condensergrillswhereapplicable).

POWER ISOLATION METHODPOWER ISOLATION METHOD

POWER ISOLATION METHOD

The unit is fitted with a single phase, 3 pin, 13 Amp plug fitted with a fuse specified

accordingtomodelorastandardEuroPlugtoIEC83:1975.

a Switch off the socket that the plug is installed into.

b Removethe plug from the socket.

Prevention of Freezing / Action required if Freezing occurs.Prevention of Freezing / Action required if Freezing occurs.

Prevention of Freezing / Action required if Freezing occurs.

ItisrecommendedthattheUnitissitedinsuchawayasnottoexposeittotemperatureslikely

tocausefreezingi.e.below0deg.C.IftheUnitistobesitedinanunheatedareathenitwould

bewisetoinsulateallpipeworkandprovidesomeformofEmergencyHeatingwhichshould

be controlled by a Frost Stat. and sited in the close proximity to the unit.

Inthe event of freezing up occuring the following action is recommended:-

a Isolatethe unit from electricity supply.

b Isolate product supply from unit.

c Vent pressure from lines by opening product tap.

d Apply gentle warmth to the general area of the unit and its pipework.

e Reconnect product supply.

f Checkfor obvious leaks.

g Reconnect electricity supply.

h Observe unit running fora short period watching out for leaks,strange noisesor any

otherformofmalfunction,ifnoproblemsareobservedthennormaloperationoftheunit

maybe resumed.

MAX. / MIN. AMBIENT TEMPERATURESMAX. / MIN. AMBIENT TEMPERATURES

MAX. / MIN. AMBIENT TEMPERATURES

COOLER UNIT:COOLER UNIT:

COOLER UNIT:

Minimum: 10deg.C.

Maximum: 32deg.C.

WARNING:WARNING:

WARNING: THISUNITCANCONTRIBUTETOTHEAMBIENTTEMPERATURE

MAXIMUM PRODUCT PRESSURE:MAXIMUM PRODUCT PRESSURE:

MAXIMUM PRODUCT PRESSURE: 4.2BAR.(60psi.)

WARNING:WARNING:

WARNING:

THIS UNIT IS UNSUITABLE FOR USE BYTHIS UNIT IS UNSUITABLE FOR USE BY

THIS UNIT IS UNSUITABLE FOR USE BY

UNSUPERVISED CHILDREN, INFIRM OR AGED PERSONSUNSUPERVISED CHILDREN, INFIRM OR AGED PERSONS

UNSUPERVISED CHILDREN, INFIRM OR AGED PERSONS

Electroniccontrol

Ways the control should not be used.

The electronic control is intended to be used to control the production of ice within the

water bath and to display the water bath temperature. There are no other recommended

uses for this electronic control.

Adjustment/Maintenancerequirements.

It is not recommended that the end user makes any adjustment to the electronic control as

this may change the function / operation of the control.

NOTE : The electronic controlhas no serviceableparts and requiresno maintenance.

MethodsofCleaning.

To clean the front facia of the control use a dry cloth. The control is a electronic instru-

ment ,do not use any water or other liquid cleaners on the electronic control.

ELSTAT ELECTRONIC CONTROL SETTINGS

Run Timer

This control is fitted with a run timer. If the compressor is continuously running for longer than 30

hours the compressor will automatically be shut down. The compressor can only be restarted by

pressing the ‘ICE BANK’ button on the front of the control. This will restart the compressor and

reset the internal timer.

Electronic control delayed start.

The control is fitted with a delayed start therefore the compressor will not start as soon as the unit

is turned on. The control will display the bath temperature then the display will change to read

‘ICE’. The compressor will then start within 10 seconds.

Compressor rest timer.

The electronic control is also fitted with a compressor rest timer. This is designed to stop the

compressor restarting for 15 minutes after cutting out on full ice. This is to allow the internal system

pressures to equalise.

Electronic control setting procedure. (Note all controls are pre-set and should not require

modification)

1. Turn off the cooler at the mains power supply.

2. Holding in the rectangular button on the far left side of the display, switch on the mains

power supply.

3. The display will now be flashing three eight’s (888).

4. When the three eight’s (888) stop flashing release the button.

5. The display will now display “US”.

6. The display will now change to show the value for “US”.

7. To move through the parameters press the left hand rectangular button.

8. Check the control parameter values with the table below.

9. Note: If no button’s are pressed on the control after a period of 10 seconds the control

will return to operational mode.

Electronic control parameters.

Parameter Setting Parameter Setting

US 30 D1 02

LS 30 D2 29

D IF 20 DP 01

ISP 1.5 RT 15

ID 2.0 CT 30

CAL 0.0 HT 90

Control display information and codes.

NO DISPLAY Display has been turned off.

RSF Comp has shut down on run timer

PF Probe fault.

EE Microprocessor fault.

ICE Control is in ice bank mode.

HT High refrigeration system temp.

RT Refrigeration system fault.

Whitlengehavealwaysbelievedinthepolicyofgivingthecustomerthe

bestpossible serviceand onthis philosophythe companyhas builtan

enviablereputation.

Over the years, we havegained valuableexperience across thewhole

spectrumof the Soft drinks andBrewery industries and the substantial

resourcesandexpertisewhichwecannowcallonisbothbenefitingour

customers and helping to keep us in the forefront of the Dispense

Equipmentmarket.

Technical InformationTechnical Information

Technical Information

Contact: JohnPayne,TechnicalManager.

Quality MattersQuality Matters

Quality Matters

Contact: Keith Parish, Quality Control Manager.

Sales or Service EnquiriesSales or Service Enquiries

Sales or Service Enquiries

Contact: WhitlengeHeadquartersinHalesowen.

HEAD OFFICE:

WHITLENGE DRINK EQUIPMENT LIMITEDWHITLENGE DRINK EQUIPMENT LIMITED

WHITLENGE DRINK EQUIPMENT LIMITED

CHANCELWAY,HALESOWENINDUSTRIALPARK,

HALESOWEN,WESTMIDLANDS B628SE,ENGLAND.

Telephone:

+44 121 501 2566+44 121 501 2566

+44 121 501 2566 Fax: +

44 121 55044 121 550

44 121 550

08730873

0873

MULTIPLEX Calypso 9 Mk2 Operating instructions

MULTIPLEX Calypso 9 Mk2 Operating instructions

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