A.1. Mount J-Box to Wall—line cord power
1.
2.
3.
4.
5.
Mount a 45° angle bracket, with the angle facing up,
to the wall using three screws.
Mount the other 45° bracket, with the angle facing
down, to the enclosure back using two hex head
bolts through the top enclosure mounting holes.
Attach two rubber bumpers to the enclosure back
using the lower enclosure mounting holes, #10
screws, and nuts, which go on the inside).
Place enclosure on wall bracket; ensure dimple on
one bracket seats in the hole in other bracket.
Punch out knockouts as needed for cable access.
Note: Two mounting methods exist for the J-box. One uses brackets and is for
applications in which a flexible line cord is used to power the J-box; it cannot be
used if the J-box is mounted in a plenum area. The second mounting method,
A.2, is used when the J-box power is run thru a conduit; it can be used anywhere.
A.2. Mount J-Box to Wall—conduit power
1.
2.
3.
4.
Remove four #10 screws that secure plate assy. to
enclosure and remove the plate assy.
Securely mount enclosure to wall using hollow wall
anchors for sheetrock, concrete anchors for block,
or wood screws for plywood.
Punch out knockouts to provide necessary access
and reinstall plate in enclosure using #10 screws.
Connect ground wire from ground lug on enclosure
to terminal on TB3.
Wall
J-box
Bracket
Orientation
Bumpers
B. Connect Composite & Video Cables
1.
2.
3.
4.
Route composite cables thru large knockouts; plug
into Jones conn. If not using conduit, line large
knock- out holes w/ plastic edge guard from install kit.
Route trunk run video cables into J-box, install female
BNC conn's., and connect to composite video cables.
Remove video channel cover; install connector por-
tion of joined video cables in slots (1 cable per slot).
Replace video channel cover.
RJ860AP/RJ860AP1/RJ860AP2 50/60 Hz J-Box Installation
Jones Connectors
TB3, AC Line Power
Terminal Block
Video Channel
Data Cable Spring-
loaded Terminal Blk
J-Box, cover removed
11"
Plate Assy Screws
Enclosure
Enclosure/Bumper
Mounting Holes
7 mm (.28 in) dia.
(60 Hz version shown; 50 Hz has 2 xfmrs.)
28 cm (11 in)
43.2 cm
(17 in)
C. Connect 4-Conductor Data Cable
1.
2.
Route a 4-cond. cable into J-box, strip 4 wires to expose
1 cm (3/8 in) of wire, and cut drain back to outer sheath.
Insert wires in holes in spring-loaded terminal block by
pushing orange buttons beside holes. Note function
label on PCB beside each button.
12 Data Out Hi – Rack/Ring
11 Data Out Lo – Rack/Tip
10 Aux Out 1 Hi – J-box 1
9 Aux Out 1 Lo – J-box 1
8 Aux Out 2 Hi – J-box 2
7 Aux Out 2 Lo – J-box 2
6 Data In Hi – Rack/Ring
5 Data In Lo – Rack/Tip
4 Aux In 1 Hi – J-box 1
3 Aux In 1 Lo – J-box 1
2 Aux In 2 Hi – J-box 2
1 Aux In 2 Lo – J-box 2
Press orange button.
Insert wire in hole.
Release button.
1.
2.
3.
Data Cable Spring-Loaded Terminal Block
1
Mtg/Bracket Holes
(top of J-Box)
Placement Notes:
• Mount indoors,
-10
°
to 50
°
C
• Level wall bracket.
• Use unswitched,
24-hour power
Ground Lug
REGULATORY REQUIREMENT: The J-Box must
be connected to a branch circuit controlled by a
disconnect device, such as a circuit breaker, with
at least a 3 mm disconnect separation. The recom-
mended capacity of the disconnect device branch
circuit is 6 A, and the device must be readily acces-
sible. If these conditions cannot be met, install a
disconnect device (with at least 3mm separation) in
series with the J-Box, between the branch and the
J-Box.
Sheet 1 V8000-0320-01 Rev D
If using line cord—
REGULATORY REQUIREMENT: Use only polarized
plug/cordsets; non-polarized plugs invalidate regula-
tory approvals! The cord must be type H05 VV-F or
H05 VV H2-F, with minimum conductor size of .75 mm
and fitted with a connector rated at 10 A. The cord
anchor will accept cords with an outer diameter in the
range of 5mm to 9mm. A butt terminal must be
installed on the stranded-wire yellow-green ground
wire.
Place the cord anchor in the knockout, and pass a
length of cord thru the anchor.
Remove the outer sheath and cut the length of the
three wires inside so that the ground wire will be the
last to break if the anchor fails—REGULATORY
REQUIREMENT. The line and neutral wires connect to
TB3; the ground wire connects to the ground lug.
Connect the line and neutral leads to TB3 using the
adjacent table—50 or 60 Hz.
Install butt terminal on ground wire. For cords with a
wire size of 18 - 22 guage, use butt terminal
2141-0035-01 from the install kit. For cords with a
wire size of 14 - 16 guage, use terminal 2141-0035-02
from the install kit.
Attach ground wire to ground lug on enclosure.
Tie wrap the line and neutral leads close to the TB3
terminal block—REGULATORY REQUIREMENT.
Tighten cord anchor in place to secure the cord.
J-Box, cover removed
D. Connect Power to J-Box
1.
2.
3.
If using conduit—
Route electrical power into J-box thru small knockout.
Connect electrical service using the table below—50
or 60 Hz.
Make sure ground wire is secured to ground lug on
enclosure—REGULATORY REQUIREMENT.
E. Secure Cover and Test Installation
Sheet 2
Jones Connectors
TB3, AC Line Power
Terminal Block
Video Channel
Data Cable Spring-
loaded Terminal Blk
11"
Plate Assy Screws
Enclosure
Enclosure/Bumper
Mounting Holes
7 mm (.28 in) dia.
28 cm (11 in)
43.2 cm
(17 in)
1
Mtg/Bracket Holes
(top of J-Box)
Ground Lug
2
60 Hz Line Cord 60 Hz Conduit
Hot
Neutral
Ground
Hot
Neutral
Ground
(brown)
(blue)
(green)
TB3-1
TB3-2
Gnd Lug
50 Hz Line Cord 50 Hz Conduit
L (Hot)
N (Neutral)
Ground (green/yellow
or copper)
L (Hot)
N (Neutral)
Ground
TB3-1
TB3-2
Gnd Lug
V8000-0320-01 Rev D
(60 Hz version shown; 50 Hz has 2 xfmrs.)
RJ860AP/RJ860AP1/RJ860AP2 50/60 Hz J-Box Installation
1.
2.
3.
4.
5.
6.
7.
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