Eaton 93PM IAC-D Owner's manual

Eaton
Brand
Eaton
Model
93PM IAC-D
Category
Uninterruptible power supplies (UPSs)
Type
Owner's manual

This manual is also suitable for

p/n: P-164000229
Revision 09
50 kW (480V/208V) IAC-D
50 kW (208V/208V) IAC-D
100 kW (480V/208V) IAC-D
100 kW (208V/208V) IAC-D
150 kW (480V/208V) IAC-D
200 kW (480V/208V) IAC-D
Installation and Operation Manual
Eaton
®®
93PM Integrated Accessory Cabinet-Distribution
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Corporation. All other trademarks are property of their respective companies.
©Copyright 2013-2019 Eaton, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the
express written approval of Eaton.
IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS
This manual contains important instructions that should be followed during installation and
maintenance of the UPS system and batteries. Read all instructions before operating the equipment
and save this manual for future reference.
CONSIGNES DE SÉCURITÉ IMPORTANTES — CONSERVER CES INSTRUCTIONS
Ce manuel comporte des instructions importantes que vous êtes invité à suivre lors de toute
procédure d'installation et de maintenance des batteries et de l'onduleur. Veuillez consulter
entièrement ces instructions avant de faire fonctionner l'équipement et conserver ce manuel afin de
pouvoir vous y reporter ultérieurement.
!
IMPORTANT
To ensure you have the most up-to-date content and information for this product, please review the
latest manual revision on our website, www.eaton.com/93PM.
Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 09 iii
TTaabbllee ooff CCoonntteennttss
11 IInnttrroodduuccttiioonn....................................................................................................................................................................................................................................................................................................11
1.1 Features ...................................................................................................................................................2
1.2 Installation Features .................................................................................................................................... 4
1.3 Model Configurations ..................................................................................................................................4
1.4 Using This Manual ...................................................................................................................................... 8
1.5 Conventions Used in This Manual ..................................................................................................................8
1.6 Symbols, Controls, and Indicators ..................................................................................................................8
1.7 For More Information ..................................................................................................................................9
1.8 Getting Help .............................................................................................................................................. 9
1.9 Equipment Registration ............................................................................................................................. 10
22 SSaaffeettyy WWaarrnniinnggss.................................................................................................................................................................................................................................................................................... 1111
33 IInnssttaallllaattiioonn PPllaann aanndd UUnnppaacckkiinngg ...................................................................................................................................................................................................................................... 1133
3.1 Creating an Installation Plan ........................................................................................................................ 13
3.2 Preparing the Site ..................................................................................................................................... 13
3.2.1 Environmental and Installation Considerations .......................................................................................... 13
3.2.2 IAC-D Power Wiring Preparation ............................................................................................................ 21
3.2.3 208V/208V IAC-D Power Wiring Preparation with Maintenance Bypass .......................................................... 22
3.3 Inspecting and Unpacking the IAC-D ............................................................................................................. 30
44 IInnssttaallllaattiioonn .................................................................................................................................................................................................................................................................................................. 3333
4.1 Preliminary Installation Information............................................................................................................... 33
4.2 Unloading the IAC-D Cabinet from the Pallet................................................................................................... 33
4.3 Installing IAC-D External Power Wiring .......................................................................................................... 37
4.3.1 Input Wiring (480V/208V)...................................................................................................................... 37
4.3.2 Input Wiring (208V/208V)...................................................................................................................... 40
4.3.3 50 kW and 100 kW Output Wiring .......................................................................................................... 45
4.3.4 Two-Hole Barrel Lug Terminations to Bus Bar Installation ............................................................................ 53
4.3.5 150 kW and 200 kW Output Wiring......................................................................................................... 54
4.4 Adjustable Subfeed Breakers ...................................................................................................................... 59
4.5 Neutral CT Interface Wiring......................................................................................................................... 60
4.5.1 Line-Up-and-Match Configuration ........................................................................................................... 60
4.6 Initial Startup ........................................................................................................................................... 66
4.7 Completing the Installation Checklist ............................................................................................................ 67
4.8 Installation Checklist ................................................................................................................................. 67
55 OOnneelliinneess aanndd SScchheemmaattiiccss.......................................................................................................................................................................................................................................................... 6699
5.1 Onelines ................................................................................................................................................ 69
5.2 Schematics ............................................................................................................................................. 72
66 IInntteeggrraatteedd AAcccceessssoorryy CCaabbiinneett--DDiissttrriibbuuttiioonn OOppeerraattiinngg IInnssttrruuccttiioonnss .................................................................................................................................... 8899
iv Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 09
6.1 IAC-D Breakers ........................................................................................................................................ 89
6.2 IAC-D Operation ....................................................................................................................................... 89
77 MMaaiinntteennaannccee.............................................................................................................................................................................................................................................................................................. 9955
7.1 Important Safety Instructions ...................................................................................................................... 95
7.2 Performing Preventive Maintenance ............................................................................................................. 95
7.2.1 DAILY Maintenance ............................................................................................................................ 95
7.2.2 PERIODIC Maintenance ....................................................................................................................... 95
7.2.3 ANNUAL Maintenance......................................................................................................................... 95
7.3 Maintenance Training ................................................................................................................................ 96
88 PPrroodduucctt SSppeecciiffiiccaattiioonnss ................................................................................................................................................................................................................................................................ 9977
8.1 Model Numbers ....................................................................................................................................... 97
8.2 Specifications .......................................................................................................................................... 97
8.2.1 Input ................................................................................................................................................ 97
8.2.2 Output.............................................................................................................................................. 97
8.2.3 Environmental and Safety Specifications.................................................................................................. 98
99 WWaarrrraannttyy ........................................................................................................................................................................................................................................................................................................ 9999
Table of Contents
Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 09 v
LLiisstt ooff FFiigguurreess
Figure 1. Eaton 93PM IAC-D ......................................................................................................................... 1
Figure 2. Eaton 93PM 50 kW, 100 kW, and 150 kW UPS with Left-Mounted Eaton 93PM IAC-D ................................. 6
Figure 3. Eaton 93PM 50 kW, 100 kW, and 150 kW UPS with Right-Mounted Eaton 93PM IAC-D................................6
Figure 4. Eaton 93PM 200 kW UPS with Left-Mounted Eaton 93PM IAC-D .............................................................7
Figure 5. Eaton 93PM 200 kW UPS with Right-Mounted Eaton 93PM IAC-D ...........................................................7
Figure 6. 93PM IAC-D Cabinet Dimensions (Front, Right Side, and Back Views) ..................................................... 17
Figure 7. 93PM IAC-D Dimensions (Top and Bottom Views) .............................................................................. 18
Figure 8. 93PM IAC-D Center of Gravity ........................................................................................................ 19
Figure 9. Cabinet Ventilation – 50 kW, 100 kW, 150 kW, and 200 kW Rear Exhaust ................................................ 20
Figure 10. Cabinet Ventilation – 50 kW and 100 kW (480V/208V) Top Exhaust ......................................................... 20
Figure 11. Cabinet Ventilation – 50 kW and 100 kW (208V/208V), and 150 kW and 200 kW (480V/208V) Top
Exhaust...................................................................................................................................... 21
Figure 12. Eaton 93PM IAC-D as Shipped on Metal and Wood Pallet ..................................................................... 32
Figure 13. Removing the Pallet Skids and Supports – Eaton 93PM Integrated Accessory Cabinet-Distribution ................ 34
Figure 14. Line-Up-and-Match Wiring Access Locations...................................................................................... 36
Figure 15. Top and Bottom Conduit Landing Wire Entry Locations ........................................................................ 37
Figure 16. Input Power Terminal Locations – 480V/208V..................................................................................... 39
Figure 17. UPS Output Breaker Power Terminal Detail – 480V/208V...................................................................... 40
Figure 18. Input Power Terminal Locations – 208V/208V..................................................................................... 43
Figure 19. 208 VAC Input to IAC-D from Utility Source Terminal Detail – 208V/208V ................................................. 44
Figure 20. UPS Input Breaker Power Terminal Detail – 208V/208V ........................................................................ 44
Figure 21. 480 VAC Input to IAC-D from UPS Terminal Detail – 208V/208V ............................................................. 45
Figure 22. Distribution Panel Output Power Terminal Locations – 50 kW and 100 kW ............................................... 47
Figure 23. Top Distribution Panel and Bottom Subfeed Breaker Output Power Terminal Locations .............................. 48
Figure 24. Bottom Subfeed Breaker Output Power Terminal Detail ....................................................................... 49
Figure 25. Subfeed Breaker Output Power Terminal Locations............................................................................. 50
Figure 26. Subfeed Breaker Output Power Terminal Detail .................................................................................. 51
Figure 27. Output Breaker Output Power Terminal Locations – 50 kW and 100 kW .................................................. 52
Figure 28. Output Breaker Output Power Terminal Detail – 50 kW and 100 kW........................................................ 53
Figure 29. Typical Bus Bar Barrel Lug Mounting – Hardware Assembly Sequence .................................................... 54
Figure 30. Distribution Panel Output Power Terminal Locations – 150 kW and 200 kW.............................................. 56
Figure 31. Single Subfeed Breaker Output Power Terminal Detail – 150 kW and 200 kW ........................................... 57
Figure 32. Output Breaker Output Power Terminal Locations – 150 kW and 200 kW................................................. 58
Figure 33. Output Breaker Output Power Terminal Detail – 150 kW and 200 kW ...................................................... 59
Figure 34. 93PM IAC-D Neutral CT Interface Terminal Location ............................................................................ 62
Figure 35. 93PM IAC-D Neutral CT Interface Terminal Detail................................................................................ 63
Figure 36. 50 kW UPS Neutral CT Interface Terminal Location ............................................................................. 64
Figure 37. 100 kW and 150 kW Capacity UPS Neutral CT Interface Terminal Location ............................................... 65
Figure 38. 150 kW Redundant and 200 kW UPS Neutral CT Interface Terminal Location ............................................ 66
vi Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 09
Figure 39. 93PM IAC-D (480V/208V) Internal Oneline – 50 kW, 100 kW, 150 kW, and 200 kW with Two PRL1A
Panelboards ................................................................................................................................ 69
Figure 40. 93PM IAC-D (480V/208V) Internal Oneline – 150 kW and 200 kW with Two PRL1A Panelboards and
Optional Single Subfeed Breaker ..................................................................................................... 69
Figure 41. 93PM IAC-D (480V/208V) Internal Oneline – 50 kW, 100 kW, 150 kW, and 200 kW with Top PRL1A
Panelboard and Three 100–250A Adjustable Subfeed Breakers .............................................................. 70
Figure 42. 93PM IAC-D (480V/208V) Internal Oneline – 50 kW, 100 kW, 150 kW, and 200 kW with Five 100–250A
Adjustable Subfeed Breakers.......................................................................................................... 70
Figure 43. 93PM IAC-D (480V/208V) Internal Oneline – 175A, 350A, 600A, or 700A Output Breaker............................. 71
Figure 44. 93PM IAC-D (208V/208V) Internal Oneline – 50 kW and 100 kW with Top PRL1A Panelboard andThree
100–250A Adjustable Subfeed Breakers ........................................................................................... 71
Figure 45. 93PM IAC-D (208V/208V) Internal Oneline – 50 kW and 100 kW with Five 100–250A Adjustable Subfeed
Breakers .................................................................................................................................... 72
Figure 46. 93PM IAC-D (208V/208V) Internal Oneline – 50 kW with 175A Output Breaker or 100 kW with 350A
Output Breaker ............................................................................................................................ 72
Figure 47. 93PM IAC-D (50 kW and 100 kW, 480V/208V) Schematic – Two PRL1A Panelboards without Fans ............... 73
Figure 48. 93PM IAC-D (100 kW, 480V/208V) Schematic – Two PRL1A Panelboards with Fans................................... 74
Figure 49. 93PM IAC-D (150 kW and 200 kW, 480V/208V) Schematic – Two PRL1A Panelboards................................ 75
Figure 50. 93PM IAC-D (50 kW and 100 kW, 480V/208V) Schematic – Top PRL1A Panelboard and Three 100-
250A Adjustable Subfeed Breakers without Fans ................................................................................ 76
Figure 51. 93PM IAC-D (100 kW, 480V/208V) Schematic – Top PRL1A Panelboard and Three 100-250A Adjustable
Subfeed Breakers with Fans .......................................................................................................... 77
Figure 52. 93PM IAC-D (150 kW and 200 kW, 480V/208V) Schematic – Top PRL1A Panelboard and Three 100-250A
Adjustable Subfeed Breakers.......................................................................................................... 78
Figure 53. 93PM IAC-D (50 kW and 100 kW, 480V/208V) Schematic – Five 100-250A Adjustable Subfeed Breakers
without Fans ............................................................................................................................... 79
Figure 54. 93PM IAC-D (100 kW, 480V/208V) Schematic – Five 100-250A Adjustable Subfeed Breakers with
Fans .......................................................................................................................................... 80
Figure 55. 93PM IAC-D (150 kW and 200 kW, 480V/208V) Schematic – Five 100-250A Adjustable Subfeed
Breakers .................................................................................................................................... 81
Figure 56. 93PM IAC-D (50 kW or 100 kW 480V/208V) Schematic – 175A or 350A Output Breaker without Fans ............ 82
Figure 57. 93PM IAC-D (100 kW, 480V/208V) Schematic – 350A Output Breaker with Fans ....................................... 83
Figure 58. 93PM IAC-D (150 kW and 200 kW, 480V/208V) Schematic – 600A or 700A Output Breaker ......................... 84
Figure 59. 93PM IAC-D (50 kW and 100 kW, 208V/208V) Schematic – Top PRL1A Panelboard and Three 100-250A
Adjustable Subfeed Breakers.......................................................................................................... 85
Figure 60. 93PM IAC-D (50 kW and 100 kW, 208V/208V) Schematic – Five 100-250A Adjustable Subfeed
Breakers .................................................................................................................................... 86
Figure 61. 93PM IAC-D (50 kW and 100 kW, 208V/208V) Schematic – 175A or 350A Output Breaker .......................... 87
Figure 62. 93PM IAC-D Breakers – Two Panelboards ......................................................................................... 90
Figure 63. 93PM IAC-D Breakers – Top Panelboard with Subfeed Breakers ............................................................ 91
Figure 64. 93PM IAC-D Breakers – Subfeed Breakers ........................................................................................ 92
Figure 65. 93PM IAC-D Breakers – Output Breaker............................................................................................ 93
List of Figures
Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 09 vii
LLiisstt ooff TTaabblleess
Table 1. Air Conditioning or Ventilation Requirements During Full Load Operation................................................... 14
Table 2. IAC-D Cabinet Weights ................................................................................................................... 14
Table 3. IAC-D Cabinet Clearances ............................................................................................................... 16
Table 4. External Input Power Wiring Recommendations for the Eaton 93PM IAC-D (480V/208V) .............................. 22
Table 5. External Input Power Wiring Recommendations for the Eaton 93PM IAC-D (208V/208V) .............................. 23
Table 6. External Output Power Wiring Recommendations for the Eaton 93PM IAC-D (480V/208V)............................ 24
Table 7. External Output Power Wiring Recommendations for the Eaton 93PM IAC-D (208V/208V)............................ 25
Table 8. External Input Power Cable Terminations for the Eaton 93PM IAC-D (480V/208V) ....................................... 26
Table 9. External Input Power Cable Terminations for the Eaton 93PM IAC-D (208V/208V) ....................................... 27
Table 10. External Critical Load Output Power Cable Terminations for the Eaton 93PM IAC-D..................................... 28
Table 11. Supplied External Wiring Terminal Hardware Kit ................................................................................... 29
Table 12. Recommended Installation Parts and Tools (Not Supplied by Eaton) ......................................................... 29
Table 13. Recommended 208 Vac Input Circuit Breaker Rating............................................................................. 30
Table 14. Subfeed Breaker Continuous Current (Ir) Settings................................................................................. 60
Table 15. IAC-D Neutral CT Interface Wiring Terminal Block Terminations............................................................... 63
viii Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 09
List of Tables
Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 09 1
CChhaapptteerr 11 IInnttrroodduuccttiioonn
The Eaton
®
93PM Integrated Accessory Cabinet-Distribution (IAC-D) is designed for use with the Eaton 93PM
Series Uninterruptible Power Supplies (UPSs). The IAC-D provides power distribution options for servers, racks,
and other equipment via distribution panelboards, or distributes power to larger loads via distribution subfeed
circuit breakers. The distribution options are custom configurable, enabling adaptation and expansion without
costly electrical rework. Four 480V/208V models are available, the 93PM 50 kW IAC-D, the 93PM 100 kW IAC-
D, 93PM 150 kW IAC-D, and the 93PM 200 kW IAC-D. Two 208V/208V models are available, the 93PM 50 kW
IAC-D and the 93PM 100 kW IAC-D.
The IAC-D is housed in a single free-standing cabinet with safety shields behind the front door for hazardous
voltage protection. The cabinets match the UPS cabinet in style and color.
Figure 1 shows the Eaton 93PM IAC-D.
NOTE Startup and operational checks must be performed by an authorized Eaton Customer
Service Engineer, or the warranty terms specified on the product's resources page
become void. See Chapter 9 Warranty for details. This service is offered as part of the
sales contract for the UPS. Contact an Eaton service representative in advance (a
minimum two-week notice is required) to reserve a preferred startup date.
Figure 1. Eaton 93PM IAC-D
2 Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 09
11..11 FFeeaattuurreess
• 50 kW features:
– 480/208 Vac output transformer provides 208 Vac output from the 480 Vac UPS output for
applications that require 208 Vac, and for use with the distribution panels suppling 208/120 Vac to the
critical load.
– Up to two optional output distribution panels distributes the output power from the UPS to the load.
The distribution panels are behind the door on the front of the IAC-D. Each 225A distribution panel
with a 225A main breaker can hold up to the equivalent of 42 single-pole branch circuit breakers
(Cutler-Hammer
®
bolt-on type BAB or QBHW) that can be configured to meet facility needs.
– Up to five optional 100-250A adjustable output distribution breakers are available to distribute the
output power from the UPS to larger critical loads. The breakers have adjustable trip rating and are
enclosed behind the hinged doors and trim panels on the front of the IAC-D.
– A no distribution option provides a single 175A output breaker.
– Neutral Current Monitoring available at the UPS display.
– Optional factory pre-wiring to allow subfeed breakers to be field installed.
• 50 kW (208V/208V) features:
– Optional 208/480 Vac input transformer provides conversion from 208 Vac facility power to feed the
93PM UPS 480 Vac input.
– 480/208 Vac output transformer provides 208 Vac output from the 480 Vac UPS output for
applications that require 208 Vac, and for use with the distribution panels suppling 208/120 Vac to the
critical load.
– Can be used with a three-breaker Sidecar Integrated Accessory Cabinet-Bypass (SIAC-B) or wall
mount maintenance bypass.
– One optional output distribution panel distributes the output power from the UPS to the load. The
distribution panel is behind the door on the front of the IAC-D. The 225A distribution panel with a 225A
main breaker can hold up to the equivalent of 42 single-pole branch circuit breakers (Cutler-Hammer
bolt-on type BAB or QBHW) that can be configured to meet facility needs.
– Up to five optional 100-250A adjustable output distribution breakers are available to distribute the
output power from the UPS to larger critical loads. The breakers have adjustable trip rating and are
enclosed behind the hinged doors and trim panels on the front of the IAC-D.
– A no distribution option provides a single 175A output breaker.
– Neutral Current Monitoring available at the UPS display.
– Optional factory pre-wiring to allow subfeed breakers to be field installed.
• 100 kW features:
– 480/208 Vac output transformer provides 208 Vac output from the 480 Vac UPS output for
applications that require 208 Vac, and for use with the distribution panels suppling 208/120 Vac to the
critical load.
– Up to two optional output distribution panels distributes the output power from the UPS to the load.
The distribution panels are behind the door on the front of the IAC-D. Each 225A distribution panel
with a 225A main breaker can hold up to the equivalent of 42 single-pole branch circuit breakers
(Cutler-Hammer bolt-on type BAB or QBHW) that can be configured to meet facility needs.
– Up to five optional 100-250A adjustable output distribution breakers are available to distribute the
output power from the UPS to larger critical loads. The breakers have adjustable trip rating and are
enclosed behind the hinged doors and trim panels on the front of the IAC-D.
Introduction
Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 09 3
– A no distribution option provides a single 350A output breaker.
– Neutral Current Monitoring available at the UPS display.
– Optional factory pre-wiring to allow subfeed breakers to be field installed.
• 100 kW (208V/208V) features:
– Optional 208/480 Vac input transformer provides conversion from 208 Vac facility power to feed the
93PM UPS 480 Vac input.
– 480/208 Vac output transformer provides 208 Vac output from the 480 Vac UPS output for
applications that require 208 Vac, and for use with the distribution panels suppling 208/120 Vac to the
critical load.
– Can be used with a three-breaker Sidecar Integrated Accessory Cabinet-Bypass (SIAC-B) or wall
mount maintenance bypass.
– One optional output distribution panel distributes the output power from the UPS to the load. The
distribution panel is behind the door on the front of the IAC-D. The 225A distribution panel with a 225A
main breaker can hold up to the equivalent of 42 single-pole branch circuit breakers (Cutler-Hammer
bolt-on type BAB or QBHW) that can be configured to meet facility needs.
– Up to five optional 100-250A adjustable output distribution breakers are available to distribute the
output power from the UPS to larger critical loads. The breakers have adjustable trip rating and are
enclosed behind the hinged doors and trim panels on the front of the IAC-D.
– A no distribution option provides a single 350A output breaker.
– Neutral Current Monitoring available at the UPS display.
– Optional factory pre-wiring to allow subfeed breakers to be field installed.
• 150 kW features:
– 480/208 Vac output transformer provides 208 Vac output from the 480 Vac UPS output for
applications that require 208 Vac, and for use with the distribution panels suppling 208/120 Vac to the
critical load.
– Up to two optional output distribution panels distributes the output power from the UPS to the load.
The distribution panels are behind the door on the front of the IAC-D. Each 225A or 400A distribution
panel can hold up to 42 single-pole branch circuit breakers (either Cutler-Hammer bolt-on type BAB or
QBHW that can be configured to meet facility needs.
– An optional single 225A distribution breaker for use with two panel board configurations.
– Up to five optional 100-250A adjustable output distribution breakers are available to distribute the
output power from the UPS to larger critical loads. The breakers have adjustable trip rating and are
enclosed behind the hinged doors and trim panels on the front of the IAC-D.
– A no distribution option provides a single 600A output breaker.
– Optional Neutral Current Monitoring available at the UPS display.
– Optional factory pre-wiring to allow subfeed breakers to be field installed
• 200 kW features:
– 480/208 Vac output transformer provides 208 Vac output from the 480 Vac UPS output for
applications that require 208 Vac, and for use with the distribution panels suppling 208/120 Vac to the
critical load.
– Up to two optional output distribution panels distributes the output power from the UPS to the load.
The distribution panels are behind the door on the front of the IAC-D. Each 225A or 400A distribution
Introduction
4 Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 09
panel can hold up to 42 single-pole branch circuit breakers (either Cutler-Hammer bolt-on type BAB or
QBHW that can be configured to meet facility needs.
– An optional single 225A distribution breaker for use with two panel board configurations.
– Up to five optional 100-250A adjustable output distribution breakers are available to distribute the
output power from the UPS to larger critical loads. The breakers have adjustable trip rating and are
enclosed behind the hinged doors and trim panels on the front of the IAC-D.
– A no distribution option provides a single 700A output breaker.
– Neutral Current Monitoring available at the UPS display.
– Optional factory pre-wiring to allow subfeed breakers to be field installed.
11..22 IInnssttaallllaattiioonn FFeeaattuurreess
• The IAC-D is designed to be installed in line-up-and-match or standalone configurations:
– In line-up-and-match configurations input power wiring is routed through the side panels between the
UPS and the IAC-D.
– In standalone configurations input power wiring is routed using external conduit through top or bottom
entry conduit plates.
– Output wiring is routed using external conduit through top or bottom entry conduit plates.
• To reduce installation time, connections to the input, distribution panel, and output breakers are made to
easily accessible mechanical lug terminals on the breakers located at the front of the cabinet. Subfeed
breaker output connections are made to mechanical lug terminal blocks also located at the front of the
cabinet
• Top exhaust or rear ventilation is available
• The cabinet can be leveled and secured in place using leveling feet
A line-up-and-match IAC-D is installed adjacent to the UPS or other accessory cabinet. The recommended
installation location is on the left side of the UPS cabinet as viewed from the front of the cabinets. However,
the IAC-D may be installed on the right side of the UPS cabinet. See Figure 2 through Figure 5 for line-up-and-
match configuration views.
11..33 MMooddeell CCoonnffiigguurraattiioonnss
The following 93PM IAC-D model configurations are available for use with the 93PM UPS Series:
• 50 kW IAC-D with 480/208 Vac output transformer and:
• Up to two PRL1A 225A 42-pole distribution panels.
• One PRL1A 225A 42-pole distribution panel and up to three JG-Frame 3-pole 100-250A adjustable subfeed
distribution breakers.
• Up to five JG-Frame 3-pole 100-250A adjustable subfeed distribution breakers.
• One K-Frame 3-pole 175A output breaker.
• 50 kW IAC-D with 208/480 input transformer, 480/208 Vac output transformer and:
– One PRL1A 225A 42-pole distribution panel.
– One PRL1A 225A 42-pole distribution panel and up to three JG-Frame 3-pole 100-250A adjustable
subfeed distribution breakers.
– Up to five JG-Frame 3-pole 100-250A adjustable subfeed distribution breakers.
– One LG-Frame 3-pole 175A output breaker.
Introduction
Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 09 5
• 100 kW IAC-D with 480/208 Vac output transformer and:
– Up to two PRL1A 225A 42-pole distribution panels.
– One PRL1A 225A 42-pole distribution panel and up to three JG-Frame 3-pole 100-250A adjustable
subfeed distribution breakers.
– Up to five JG-Frame 3-pole 100-250A adjustable subfeed distribution breakers.
– One LG-Frame 3-pole 350A output breaker.
• 100 kW IAC-D with 208/480 input transformer, 480/208 Vac output transformer and:
– One PRL1A 225A 42-pole distribution panel.
– One PRL1A 225A 42-pole distribution panel and up to three JG-Frame 3-pole 100-250A adjustable
subfeed distribution breakers.
– Up to five JG-Frame 3-pole 100-250A adjustable subfeed distribution breakers.
– One LG-Frame 3-pole 350A output breaker.
• 150 kW IAC-D with 480/208 Vac output transformer and:
– Up to two PRL1A 225A 42-pole distribution panels.
– Up to two PRL1A 225A 42-pole distribution panels and one FD-Frame 3-pole 225A subfeed
distribution breaker.
– One PRL1A 225A 42-pole distribution panel and one PRL1A 400A 42-pole branch distribution panel.
– One PRL1A 225A 42-pole distribution panel, one PRL1A 400A 42-pole branch distribution panel, and
one FD-Frame 3-pole 225A subfeed distribution breaker.
– One PRL1A 225A 42-pole distribution panel and up to three JG-Frame 3-pole 100-250A adjustable
subfeed distribution breakers.
– Up to five JG-Frame 3-pole 100-250A adjustable subfeed distribution breakers.
– One LG-Frame 3-pole 600A output breaker.
• 200 kW IAC-D with 480/208 Vac output transformer and:
– Up to two PRL1A 225A 42-pole distribution panels.
– Up to two PRL1A 225A 42-pole distribution panels and one FD-Frame 3-pole 225A subfeed
distribution breaker.
– One PRL1A 225A 42-pole distribution panel and one PRL1A 400A 42-pole branch distribution panel.
– One PRL1A 225A 42-pole distribution panel, one PRL1A 400A 42-pole branch distribution panel, and
one FD-Frame 3-pole 225A subfeed distribution breaker.
– One PRL1A 225A 42-pole distribution panel and up to three JG-Frame 3-pole 100-250A adjustable
subfeed distribution breakers.
– Up to five JG-Frame 3-pole 100-250A adjustable subfeed distribution breakers.
– One MD-Frame 3-pole 700A output breaker.
Introduction
6 Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 09
Figure 2. Eaton 93PM 50 kW, 100 kW, and 150 kW UPS with Left-Mounted Eaton 93PM IAC-D
93PM IAC-D 93PM UPS
Figure 3. Eaton 93PM 50 kW, 100 kW, and 150 kW UPS with Right-Mounted Eaton 93PM IAC-D
93PM UPS 93PM IAC-D
Introduction
Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 09 7
Figure 4. Eaton 93PM 200 kW UPS with Left-Mounted Eaton 93PM IAC-D
93PM IAC-D 93PM UPS
Figure 5. Eaton 93PM 200 kW UPS with Right-Mounted Eaton 93PM IAC-D
93PM UPS 93PM IAC-D
Introduction
8 Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 09
11..44 UUssiinngg TThhiiss MMaannuuaall
This manual describes how to install the IAC-D. Read and understand the procedures described to ensure
trouble-free installation and operation.
Read through each procedure before beginning the procedure. Perform only those procedures that apply to the
UPS system being installed or operated.
11..55 CCoonnvveennttiioonnss UUsseedd iinn TThhiiss MMaannuuaall
This manual uses these type conventions:
• Bold type highlights important concepts in discussions, key terms in procedures, and menu options, or
represents a command or option that you type or enter at a prompt.
• Italic type highlights new terms where they are defined.
• Screen type represents information that appears on the screen or LCD.
Icon
Description
NOTE Information notes provide pertinent information about important features or instructions.
[Keys] Brackets are used when referring to a specific key, such as [Enter] or [Ctrl].
In this manual, the term UPS refers only to the UPS cabinet and its internal elements. The term UPS
system refers to the entire power protection system – the UPS cabinet, an external battery system, and
options or accessories installed.
The term line-up-and-match refers to accessory cabinets that are physically located adjacent to the UPS.
The term standalone refers to accessory cabinets that are located separate from the UPS.
11..66 SSyymmbboollss,, CCoonnttrroollss,, aanndd IInnddiiccaattoorrss
The following are examples of symbols used on the UPS or accessories to alert you to important information:
Special Symbols
The following are examples of symbols used on the UPS or accessories to alert you to important
information:
RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of
electric shock symbol.
CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's manual for
additional information, such as important operating and maintenance
instructions.
This symbol indicates that you should not discard the UPS or the UPS batteries
in the trash. This product contains sealed, lead‐acid batteries and must be
disposed of properly. For more information, contact your local recycling/reuse or
hazardous waste center.
This symbol indicates that you should not discard waste electrical or electronic
equipment (WEEE) in the trash. For proper disposal, contact your local
recycling/reuse or hazardous waste center.
Eaton, Powerware, and BladeUPS are registered trademarks of Eaton Corporation or its subsidiaries and affiliates.
Phillips and Pozidriv are registered trademarks of Phillips Screw Company.
ECopyright 2008–2010 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be
reproduced in any way without the express written approval of Eaton Corporation.
RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of electric shock symbol.
Special Symbols
The following are examples of symbols used on the UPS or accessories to alert you to important
information:
RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of
electric shock symbol.
CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's manual for
additional information, such as important operating and maintenance
instructions.
This symbol indicates that you should not discard the UPS or the UPS batteries
in the trash. This product contains sealed, lead‐acid batteries and must be
disposed of properly. For more information, contact your local recycling/reuse or
hazardous waste center.
This symbol indicates that you should not discard waste electrical or electronic
equipment (WEEE) in the trash. For proper disposal, contact your local
recycling/reuse or hazardous waste center.
Eaton, Powerware, and BladeUPS are registered trademarks of Eaton Corporation or its subsidiaries and affiliates.
Phillips and Pozidriv are registered trademarks of Phillips Screw Company.
ECopyright 2008–2010 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be
reproduced in any way without the express written approval of Eaton Corporation.
CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's manual for additional
information, such as important operating and maintenance instructions.
Special Symbols
The following are examples of symbols used on the UPS or accessories to alert you to important
information:
RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of
electric shock symbol.
CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's manual for
additional information, such as important operating and maintenance
instructions.
This symbol indicates that you should not discard the UPS or the UPS batteries
in the trash. This product contains sealed, lead‐acid batteries and must be
disposed of properly. For more information, contact your local recycling/reuse or
hazardous waste center.
This symbol indicates that you should not discard waste electrical or electronic
equipment (WEEE) in the trash. For proper disposal, contact your local
recycling/reuse or hazardous waste center.
Eaton, Powerware, and BladeUPS are registered trademarks of Eaton Corporation or its subsidiaries and affiliates.
Phillips and Pozidriv are registered trademarks of Phillips Screw Company.
ECopyright 2008–2010 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be
reproduced in any way without the express written approval of Eaton Corporation.
This symbol indicates that you should not discard the UPS or the UPS batteries in the trash. This
product contains sealed, lead-acid batteries and must be disposed of properly. For more information,
contact your local recycling/reuse or hazardous waste center.
Special Symbols
The following are examples of symbols used on the UPS or accessories to alert you to important
information:
RISK OF ELECTRIC SHOCK - Observe the warning associated with the risk of
electric shock symbol.
CAUTION: REFER TO OPERATOR'S MANUAL - Refer to your operator's manual for
additional information, such as important operating and maintenance
instructions.
This symbol indicates that you should not discard the UPS or the UPS batteries
in the trash. This product contains sealed, lead‐acid batteries and must be
disposed of properly. For more information, contact your local recycling/reuse or
hazardous waste center.
This symbol indicates that you should not discard waste electrical or electronic
equipment (WEEE) in the trash. For proper disposal, contact your local
recycling/reuse or hazardous waste center.
Eaton, Powerware, and BladeUPS are registered trademarks of Eaton Corporation or its subsidiaries and affiliates.
Phillips and Pozidriv are registered trademarks of Phillips Screw Company.
ECopyright 2008–2010 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be
reproduced in any way without the express written approval of Eaton Corporation.
This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE) in
the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center.
Introduction
Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 09 9
11..77 FFoorr MMoorree IInnffoorrmmaattiioonn
Refer to the Eaton 93PM UPS (20–50 kW, 480V –50 kW Frame) Installation and Operation Manual, the Eaton
93PM UPS (20-100 kW, 480V –100 kW Frame) Installation and Operation Manual, the Eaton 93PM UPS (20–
150 kW, 480V –150 kW Capacity Frame) Installation and Operation Manual, or the Eaton 93PM UPS (20–200
kW, 480V–200 kW Frame) Installation and Operation Manual for the following additional information:
• UPS, optional components, and accessory installation instructions, including site preparation, planning for
installation, wiring and safety information, and detailed illustrations of cabinets and optional accessories
with dimensional and connection point drawings
• UPS operation, including UPS controls, functions of the UPS, standard features and optional accessories,
procedures for starting and stopping the UPS, and information about maintenance and responding to
system events
• Communication capabilities of the UPS system
Refer to the Eaton 93PM Sidecar Integrated Accessory Cabinet-Bypass (100 kW SIAC-B) Installation and
Operation Manual for the following additional information:
• Installation instructions, including site preparation, planning for installation, wiring and safety information,
and detailed illustrations of cabinets with dimensional and connection point drawings
• Operation, including breakers, standard features and optional accessories, procedures for using the bypass
functions, and information about maintenance
Visit www.eaton.com/powerquality or contact an Eaton service representative for information on how to obtain
copies of these manuals.
11..88 GGeettttiinngg HHeellpp
If help is needed with any of the following:
• Scheduling initial startup
• Regional locations and telephone numbers
• A question about any of the information in this manual
• A question this manual does not answer
Please call the Customer Reliability Center at:
United States:
1-800-843-9433
Canada:
1-800-461-9166 ext 260
All other countries: Call your local service representative
Please use the following e-mail address for manual comments, suggestions, or to report an error in this
manual:
[email protected]
Introduction
10 Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 09
11..99 EEqquuiippmmeenntt RReeggiissttrraattiioonn
Please visit www.eaton.com/pq/register to register your new Eaton UPS / Eaton UPS Accessory.
Model Number:
Serial Number:
Introduction
Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 09 11
CChhaapptteerr 22 SSaaffeettyy WWaarrnniinnggss
IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS
This manual contains important instructions that should be followed during installation and maintenance of the
UPS system and batteries. Read all instructions before operating the equipment and save this manual for future
reference.
The UPS system is designed for industrial or computer room applications, and contains safety shields behind
the door and front panels. However, the UPS system is a sophisticated power system and should be handled
with appropriate care.
DANGER
This UPS system contains LETHAL VOLTAGES. All repairs and service should be performed by AUTHORIZED
SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS inside the UPS.
WARNING
• The UPS system is powered by its own energy source (batteries). The output terminals may carry live
voltage even when the UPS is disconnected from an AC source.
• To reduce the risk of fire or electric shock, install this UPS system in a temperature and humidity
controlled, indoor environment, free of conductive contaminants. Ambient temperature must not exceed
40°C (104°F). Do not operate near water or excessive humidity (95% maximum). The system is not
intended for outdoor use.
• As a result of the connected loads, high leakage current is possible. Connection to earth ground is required
for safety and proper product operation. Do not check UPS system operation by any action that includes
removal of the earth (ground) connection with loads attached.
• Ensure all power is disconnected before performing installation or service.
• ELECTRIC ENERGY HAZARD. Do not attempt to alter any UPS system or battery wiring or connectors.
Attempting to alter wiring can cause injury.
CAUTION
• Installation or servicing should be performed by qualified service personnel knowledgeable of UPS and
battery systems, and required precautions. Keep unauthorized personnel away from equipment. Consider
all warnings, cautions, and notes before installing or servicing equipment.
• Keep the Accessory cabinet doors closed and front panels installed to ensure proper cooling airflow and to
protect personnel from dangerous voltages inside the unit.
• Do not install or operate the UPS system close to gas or electric heat sources.
• The operating environment should be maintained within the parameters stated in this manual.
• Keep surroundings uncluttered, clean, and free from excess moisture.
• Observe all DANGER, WARNING, and CAUTION notices affixed to the inside and outside of the
equipment.
12 Eaton 93PM Integrated Accessory Cabinet-Distribution (50–200 kW) Installation and Operation Manual P-164000229—Rev 09
Safety Warnings
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Eaton 93PM IAC-D Owner's manual

Eaton
Brand
Eaton
Model
93PM IAC-D
Category
Uninterruptible power supplies (UPSs)
Type
Owner's manual
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