HAUL MASTER 99900 Set Up And Operating Instructions Manual

Brand: HAUL MASTER

Model: 99900

Category: Motorcycle Accessories

Type: Set Up And Operating Instructions Manual

MOTORCYCLE LIFT RAMP

99900

SET UP AND OPERATING INSTRUCTIONS

Distributed exclusively by Harbor Freight Tools®.

3491 Mission Oaks Blvd., Camarillo, CA 93011

Visit our website at: http://www.harborfreight.com

Read this material before using this product.

Failure to do so can result in serious injury.

SAVE THIS MANUAL.

contained herein may be reproduced in any shape or form without the express written consent of

Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing

improvements, actual product may differ slightly from the product described herein. Tools required for

assembly and service may not be included.

For technical questions or replacement parts, please call 1-800-444-3353.

Motorcycle Lift Ramp partially hidden in truck bed.

SAVE THIS MANUAL

Keep this manual for the safety warn-

ings and precautions, assembly, operating,

inspection, maintenance and cleaning pro-

cedures. Write the product’s serial number

in the back of the manual (or month and

year of purchase if product has no num-

ber). Keep this manual and the receipt in

a safe and dry place for future reference.

IMPORTANT SAFETY

INFORMATION

In this manual, on the labeling,

and all other information provid-

ed with this product:

This is the safety alert

symbol. It is used to alert

you to potential personal

injury hazards. Obey all

safety messages that

follow this symbol to avoid

possible injury or death.

DANGER indicates

a hazardous

situation which, if not

avoided, will result in death or

serious injury.

WARNING

indicates a

hazardous situation which, if

not avoided, could result in

death or serious injury.

CAUTION, used

with the safety

alert symbol, indicates a

hazardous situation which, if

not avoided, could result in

minor or moderate injury.

NOTICE is used to

address practices

not related to personal injury.

CAUTION, without

the safety alert

symbol, is used to address

practices not related to

personal injury.

General Safety Warnings

WARNING Read all safety

warnings and instructions.

Failure to follow the warnings and

instructions may result in serious

injury.

Save all warnings and

instructions for future reference.

Work area safety1.

Keep work area clean and well lit. a.

Cluttered or dark areas invite acci-

dents.

Keep children and bystanders b.

away while operating the Motor-

cycle Lift Ramp. Distractions can

cause you to lose control.

Personal safety2.

Stay alert, watch what you are a.

doing and use common sense

when operating the Motorcycle

Lift Ramp. Do not use the Lift

Ramp while you are tired or under

the inuence of drugs, alcohol or

medication. A moment of inattention

while operating the Lift Ramp may

result in serious personal injury.

Use personal protective equip-b.

ment. Always wear ANSI-approved

safety goggles and heavy duty

work gloves. Safety equipment

SKU 99900 For technical questions, please call 1-800-444-3353. Page 2

such as non-skid safety shoes will a.

reduce personal injuries.

Do not overreach. Keep proper b.

footing and balance at all times.

This enables better control of the

Motorcycle Lift Ramp in unexpected

situations.

Dress properly. Do not wear loose c.

clothing or jewelry. Keep your

hair, clothing and gloves away

from moving parts. Loose clothes,

jewelry or long hair can be caught in

moving parts.

Only use safety equipment that d.

has been approved by an appropri-

ate standards agency. Unapproved

safety equipment may not provide

adequate protection. Eye protection

must be ANSI-approved for specic

hazards in the work area.

Tool use and care3.

Do not force the Motorcycle Lift a.

Ramp. Use the correct equipment

for your application. The correct

equipment will do the job better and

safer at the rate for which it was de-

signed.

Release any load from the Motor-b.

cycle Lift Ramp before making

any adjustments, changing acces-

sories, or storing the unit. Such

preventive safety measures reduce

the risk of accidents.

Store idle equipment out of the c.

reach of children and do not allow

persons unfamiliar with the Motor-

cycle Lift Ramp or these instruc-

tions to operate the unit. Hydraulic

tools are dangerous in the hands of

untrained users.

Maintain the Motorcycle Lift Ramp. d.

Check for misalignment or binding

of moving parts, breakage of parts

and any other condition that may

affect the unit’s operation. If dam-

aged, have the Lift Ramp repaired

before use. Many accidents are

caused by poorly maintained equip-

ment.

Use the Motorcycle Lift Ramp and e.

its accessories in accordance with

these instructions, taking into ac-

count the working conditions and

the work to be performed. Use of

the Lift Ramp for operations different

from those intended could result in a

hazardous situation.

Service4.

Have your Motorcycle Lift Ramp a.

serviced by a qualied repair per-

son using only identical replace-

ment parts. This will ensure that the

safety of the Lift Ramp is maintained.

Specic Safety Warnings

Maintain labels and nameplates on 1.

the Motorcycle Lift Ramp. These

carry important safety information. If

unreadable or missing, contact Har-

bor Freight Tools for a replacement.

Do not exceed the 2. 1000 pound

maximum weight capacity of the

Motorcycle Lift Ramp. Doing so may

cause damage to the unit and/or seri-

ous personal injury. Beware of dy-

namic loading. Dropping or bouncing

a load may briey create an excess

load, causing product failure.

Tie down the motorcycle to the truck 3.

bed using heavy duty straps (not in-

cluded) with a rated working load limit

of at least 1000 pounds.

SKU 99900 For technical questions, please call 1-800-444-3353. Page 3

Install the Motorcycle Lift Ramp on a 4.

pickup truck bed capable of support-

ing the weight of the Lift Ramp, its

load, and any additional tools and ac-

cessories. The truck bed or its frame

MUST NOT exceed 39” high.

During set up and operation, use cau-5.

tion when routing the electrical wiring

of the Motorcycle Lift Ramp:

The BLACK and RED wires must •

be routed underneath the unit, away

from all moving parts and pinch

points.

The terminals that are connected •

to the winch must be turned away

from the edge where the motorcycle

ramp slides up onto the base of the

unit.

Park the truck on a at, level ground 6.

surface. The Motorcycle Lift Ramp

is designed to operate properly only

on a at, level surface. Parking on a

slope can cause unsafe operation.

Stay out from behind the load while 7.

it is being lifted or supported. When

loading or unloading a motorcycle,

always stand to one side of the unit.

Keep ngers, hands, and feet away 8.

from all moving parts of the Motor-

cycle Lift Ramp when loading or

unloading.

Adjust the strap tension so that the 9.

shock absorbers of the motorcycle

never fully compress. If the straps

are over-tightened, a strap could

break; damage to the motorcycle

and/or personal injury could result.

Do not use the Motorcycle Lift with 10.

the truck or motorcycle engines’ run-

ning.

Make sure the motorcycle’s transmis-11.

sion is in NEUTRAL before attempt-

ing to pull it up the ramp.

Maintain tension on the winch cable 12.

at all times when lowering the motor-

cycle out of the truck.

Always run the winch cable from the 13.

bottom of the winch drum, not the

top.

NEVER try to release or adjust the 14.

straps when the cradle is latched, or

when the winch cable has tension on

it.

Always tie down the front and back of 15.

the motorcycle to the truck for trans-

port.

Do not use the Motorcycle Lift for 16.

aircraft purposes.

Do not allow anyone on the motor-17.

cycle or in the truck bed when using

the Motorcycle Lift. Keep all bystand-

ers a safe distance away from the

vehicle.

This Motorcycle Lift Ramp is de-18.

signed for short term use only. Do

not leave a load on the Lift Ramp for

extended periods.

Before lowering the Motorcycle Lift 19.

Ramp, make sure there are no for-

eign objects in the path of the ramp.

This product is not a toy. Keep it out 20.

of reach of children.

The warnings, precautions, and in-21.

structions discussed in this instruction

manual cannot cover all possible con-

ditions and situations that may occur.

It must be understood by the operator

that common sense and caution are

factors which cannot be built into this

SKU 99900 For technical questions, please call 1-800-444-3353. Page 4

product, but must be supplied by the

operator.

SPECIFICATIONS

Maximum Load Capacity 1000 Pounds

Maximum Lifting Height 39”

Winch Voltage 12 VDC

Winch Cable Type and Size

Aircraft Cable

0.241” Diameter

(with Plastic Coating)

Remote Control Cord Length 14’-3”

Battery Cable Length 19’-7”

Maximum Wheel With 5-3/4”

Accessories Tie-Down Straps (Qty.2)

UNPACKING

When unpacking, check to make sure

that the item is intact and undamaged. If

any parts are missing or broken, please

call Harbor Freight Tools at the number

shown on the cover of this manual as soon

as possible.

INSTALLATION

INSTRUCTIONS

Read the ENTIRE IMPORTANT

SAFETY INFORMATION

section at the beginning of this

manual including all text under

subheadings therein before set

up or use of this product.

TO PREVENT

SERIOUS

INJURY FROM ACCIDENTAL

OPERATION:

Release any load from

the Motorcycle Lift before

assembling or making any

adjustments to the unit. Also

disconnect connectors from

Battery negative terminals.

Note: For additional information regarding

the parts listed in the following pages,

refer to the Assembly Diagram near

the end of this manual.

To install the unit on a truck bed will 1.

require additional manpower and a

proper lifting device (forklift, crane,

etc.). (See Figure A.)

In these instructions, “front” means 2.

the end of the Lift Ramp closest to

the Winch (2) and truck cab. “Rear”

means the other end of the unit clos-

est to the truck tailgate.

FIGURE A

FRONT

REAR

(UNIT MOUNTED

ON TRUCK

SHORT BED)

3. Position the Motorcycle Lift Ramp in

the truck bed. Make sure it is cen-

tered in the bed, midway between the

wheel wells.

Position the unit front-to-back so that 4.

the Large Slide Base (21) extends to

the ground without contacting the end

of the truck bed or tailgate.

SKU 99900 For technical questions, please call 1-800-444-3353. Page 5

Long Bed:• Position the rear end

of the Large Slide Base (21) inside

the bed and just touching the closed

tailgate. For very high trucks, it

may be necessary to leave the tail-

gate off.

Short Bed (tailgate left on):• Posi-

tion the rear end of the Large Slide

Base (21) inside the tailgate, 1/2” to

1-1/2” from the end of the tailgate.

Short Bed (tailgate off): • Posi-

tion the front end of the Large Slide

Base (21) immediately next to (with-

in 1/2”) the front of the truck bed.

Extreme Short Bed (tailgate on or •

off): Position the front end of the

Large Slide Base (21) immediately

next to (within 1/2”) the front of the

truck bed.

Note: Attaching a red ag may be •

required; contact your local Depart-

ment of Motor Vehicles for regula-

tions.

Remove the Winch’s Nylon Guide 5.

Wheel (9) located on the Front

Mounting Channel. There is a mount-

ing hole under the Wheel.

(See Figure B.)

There is also one mounting hole in 6.

the Middle and Rear Mounting Chan-

nel. (See Figures C and D.)

FIGURE C

MIDDLE

MOUNTING CHANNEL

MOUNTING

HOLE

FIGURE D

REAR

MOUNTING

CHANNEL MOUNTING

HOLE

Use the one mounting hole and two 7.

mounting slots in the Front Mounting

Channel as templates to mark and

drill three 17/32” diameter holes in

the truck bed. (See Figure B.)

Use the one mounting hole in either 8.

the Middle Mounting Channel or Rear

Mounting Channel as a template to

mark and drill one 17/32” diameter

hole in the truck bed.

(See Figures C and D.)

SKU 99900 For technical questions, please call 1-800-444-3353. Page 6

FIGURE B

TEMPORARILY

REMOVE

NYLON GUIDE WHEEL (9)

TO EXPOSE

HIDDEN

MOUNTING HOLE

MOUNTING

SLOT

MOUNTING

SLOT

FRONT

MOUNTING

CHANNEL

Make sure to position the mounting 9.

holes so the Rivet Nuts (57) used

will sit on a at surface and not on

a formed face of the bed. If neces-

sary, slightly move the Motorcycle Lift

Ramp sideways to ensure the unit’s

mounting holes will be over a at

surface.

CAUTION!10. To ensure safety, the four

mounting holes drilled in the truck bed

MUST be 17/32” diameter.

Move the Base Frame (1) to one side 11.

to clear room to install the four Rivet

Nuts (57). (See Figure E.)

IMPORTANT: The Rivet Nuts (57) 12.

must be installed directly on the sheet

metal truck bed with no plastic or bed

liner material between the Nut and

the metal. If necessary, cut or scrape

away the material completely in the

immediate area where the Nut will be

inserted. (See Figure E.)

Insert a Rivet Nut (57) in each of the 13.

four truck bed mounting holes, mak-

ing sure the Nut is fully inserted and

ush with the top of the surface of the

truck bed. (See Figure E.)

Use the provided Rivet Nut installa-14.

tion tool according to its included in-

structions. Tighten as instructed until

each Rivet Nut (57) is tightly clamped

against the sheet metal truck bed.

(See Figure E.)

FIGURE E

RIVET NUT

(57)

Move the Base Frame (1) to align the 15.

four mounting holes in the Frame with

the four inserted Rivet Nuts (57) in the

truck bed. Secure the Base Frame

to the truck bed using four Bolts (52),

four Hex Sleeves (56), and four Flat

Washers (53). (See Figure F.)

HEX

SLEEVE

(56)

BOLT

(52)

FLAT

WASHER

(53)

FIGURE F

Place the Slide Base (21) on the Base 16.

Frame (1) with the rear of the Slide

Base on the ground and its front lean-

ing on the end of the Fixed Wheels

(18) of the Base Frame.

(See Assy. Diagram.)

Install the Long Guide Rod (20) 17.

through the Guide Pipe Support (15).

Slide the Rod down through the Sup-

port, then through the Hinged Guide,

then into the Guide Block (15) under

the Wheel Pan. (See Figure G.)

SKU 99900 For technical questions, please call 1-800-444-3353. Page 7

Secure the Long Guide Rod (20) to 18.

the Guide Block (15) using one Bolt

(16) and one Lock Nut (7).

(See Figure G.)

FIGURE G

LONG

GUIDE

ROD

(20)

GUIDE

BLOCK

(15)

BOLT (16)

LOCK NUT (7)

Remove the Rear Slide Wheels (27) 19.

from the Slide Base (21).

(See Assy. Diagram.)

Slide the Wheel Bracket Assembly 20.

(39) into the Slide Base (21) tracks.

(See Assy. Diagram.)

Re-install the Rear Slide Wheels (27) 21.

into the Slide Base (21).

(See Assy. Diagram.)

Re-install the Winch’s Nylon Guide 22.

Wheel (9) located on the Front

Mounting Channel. (See Figure B.)

Attach the Steel Cable (15A) to the 23.

Wheel Bracket Assembly (39) using

one Bolt (37), two Large Washers

(38), and one Lock Nut (7). Make

sure to route the Steel Cable over

the Nylon Guide Wheel (9) near the

Winch, and under the Slide Wheel

(44) near the Lock (40).

(See Assy. Diagram.)

Electrical Installation:

Mount the Winch Solenoid Box (25A) 1.

to the left side plate of the Base

Frame (1). (See Assy. Diagram.)

To do so:

Insert two Screws (14) • outwards

through the two mounting holes

in the Base Frame (1). Insert one

Cable Boot (13) on each Screw. In-

sert one Lock Washer (12) on each

Screw. Then tighten the Screws

into the threaded mounting holes in

the Winch Solenoid Box (25A).

(See Assy. Diagram.)

Make sure to orient the Winch Sole-•

noid Box (25A) so that the Connec-

tor for the Winch Remote Control

(27A) faces towards the rear of the

truck. You may need to relocate

one of the mounting studs in the

Solenoid Box Assembly.

(See Assy. Diagram.)

A Quick-Connect Plug is attached to 2.

the Winch Solenoid Box. Connect

this Plug to the other Quick-Connect

Plug (26A) provided and its long

wires. The long wires are attached

to the truck’s battery terminals after

completion of unit assembly.

(See Assy. Diagram.)

Route the long wires (26A) from the 3.

Winch Solenoid Box (25A) to the

truck’s battery terminals. Refer to

your truck manufacturer’s recommen-

dations for routing the Cables.

(See Assy. Diagram.)

Cut the long wires from the Winch 4.

Solenoid Box (26A) to length and at-

SKU 99900 For technical questions, please call 1-800-444-3353. Page 8

tach them to the truck’s battery termi-

nals, making sure to connect to the

correct polarity. (RED wire to

Positive +, BLACK wire to

Negative --) (See Assy. Diagram.)

Insert the Winch Remote Control 5.

(27A) into the Connector on the Sole-

noid Box Assembly (25A).

(See Assy. Diagram.)

Check to make sure the Winch winds 6.

up the Steel Cable (15) when you

press the RED Button on the Remote

Control (27A). (See Assy. Diagram.)

Check to make sure the Winch 7.

unwinds the Steel Cable (15A) when

you press the BLACK Button on the

Remote Control (27A).

(See Assy. Diagram.)

OPERATING INSTRUCTIONS

Read the ENTIRE IMPORTANT

SAFETY INFORMATION

section at the beginning of this

manual including all text under

subheadings therein before set

up or use of this product.

Loading Instructions:

Remove the Travel Lock Pin (50). 1.

(See Figure H.)

Check the Winch Remote Control 2.

(27A) by briey pressing the BLACK

Button and then the RED Button.

The RED Button causes the Winch

to reel in. The BLACK Button causes

the Winch to reel out.

(See Assy. Diagram.)

While unreeling the Winch with the 3.

BLACK Button, pull the Large Slide

Base (21) from the truck bed. The

Large Slide Base will hit an internal

stop when it is fully extended.

(See Assy. Diagram.)

Install a Small Lock Pin (51) prior to 4.

loading the Slide Base (21).

(See Figure I.)

FIGURE I

SMALL

LOCK PIN

(51)

Remove the Small Lock Pin (51) to 5.

allow the Wheel Bracket Assembly

(39) to travel down the Large Slide

Base (21).

(See Figure J, next page.)

SKU 99900 For technical questions, please call 1-800-444-3353. Page 9

FIGURE H

LARGE LOCK PIN

(50)

FIGURE J

SMALL

LOCK

(51)

Slide and position the Wheel Bracket 6.

Assembly (39) at the bottom end

nearest the ground. (See Figure K.)

FIGURE K

WHEEL

BRACKET

ASSEMBLY

(39)

Install the Small Lock Pin (51) so the 7.

Wheel Bracket Assembly (39) cannot

move up the Slide Base (21). The

Wheel Bracket Assembly must be

completely down and at the end of the

Large Slide Base to install the Small

Lock Pin. (See Figure L.)

FIGURE L

SMALL

LOCK

(51)

Unlatch the Wheel Bracket Assembly 8.

Lock (40) so the Wheel Bracket can

tilt up. If necessary, pull the Winch

in, and tighten the Steel Cable (15A)

enough for the Lock to release. After

the Lock releases, make sure there

is enough slack in the Steel Cable for

the Wheel Bracket to tilt fully up.

(See Figure M.)

FIGURE M

LOCK

(40)

Push the motorcycle up to the Wheel 9.

Bracket Assembly (39) and push the

front wheel into the Wheel

SKU 99900 For technical questions, please call 1-800-444-3353. Page 10

Bracket. The Wheel Bracket will then

tilt up againts the wheel.

Lower the kickstand, and lean the 10.

motorcycle against the Wheel Bracket

Assembly (39).

Strap the motorcycle to the Wheel 11.

Bracket Assembly (39) tie-down arms

using the two Straps provided:

• The cross member between the

motorcycle forks, or the handlebars,

may be used to secure the motor-

cycle to the Wheel Bracket, taking

care to route the Straps around any

brake lines or wiring.

Make sure to secure the motorcycle •

to a point above the front shock ab-

sorbers. The motion of the Wheel

Bracket Assembly (39) will pull

down the shocks and tighten the

Straps.

DO NOT over-tighten the Straps •

and “bottom out” the shock absorb-

ers. This could result in damage to

the motorcycle.

Tighten the right-side Strap. Stand •

on the right side of the motorcycle

and pull the handlebar towards you

to straighten up the motorcycle and

relieve tension on the Strap. Re-

sume tightening the Straps until the

motorcycle is centered and stands

safely on its own. Do not yet raise

the kickstand.

Change position to the left side of the 12.

motorcycle. Hold onto the left handle-

bar and activate the Winch Remote

Control (27A). Continue to hold onto

the motorcycle until you are certain

the motorcycle doesn’t lean too far to

the right (away from you) when pulled

into the Wheel Bracket Assembly

(39).

Check to make sure the motorcycle’s 13.

transmission is in NEUTRAL. Raise

the kickstand. Use the Remote Con-

trol (27A) to pull the Wheel Bracket

Assembly (39) down to the latched

position. In one movement, this will

lift the front wheel, compress the

shock absorbers, center the motor-

cycle, and tighten both Straps.

CAUTION: Never attempt to release 14.

or adjust the Straps when the Wheel

Bracket Assembly (39) is latched with

the Lock (40) or when the Steel Cable

(15A) has tension on it. Doing so

could result in personal injury.

(See Figure N.)

FIGURE N

LOCK

(40)

15. Let out the Steel Cable (15A) to re-

lease pressure on the Wheel Bracket

Assembly Small Lock Pin (51).

IMPORTANT: The Steel Cable must

always run from the bottom of the

Winch Drum (14A) towards the Nylon

Guide Wheel (9) on the Base Frame

(1). Never run the Steel Cable from

the top of the Winch Drum.

(See Figure O, next page.)

SKU 99900 For technical questions, please call 1-800-444-3353 Page 11

FIGURE O

SMALL

LOCK

(51)

Reel in the Steel Cable (15A), pulling 16.

the motorcycle up the Slide Base (21)

until the Wheel Bracket Assembly

(39) is at the top of travel. This will

position the motorcycle fully on the

Slide Base.

(See Figure P.)

FIGURE P

Install the Large Lock Pin (50), mak-17.

ing sure its Safety Pin is in place.

(See Figure Q.)

FIGURE Q

SMALL

LOCK

(51)

Remove the Small Lock Pin (51) to 18.

allow the Slide Base (21) to load into

the truck bed. (See Figure R.)

FIGURE R

SMALL

LOCK PIN

(51)

Reel in the Steel Cable (15A) and pull 19.

the Slide Base (21) into the truck bed

until the front of the Slide Base hits

the stop at the end of the Base Frame

(1).

Release the tension on the Steel 20.

Cable (15A) so it is snug.

SKU 99900 For technical questions, please call 1-800-444-3353 Page 12

Install the Large Lock Pin (50) for 21.

travel, making sure its Safety Pin is in

place. (See Figure S.)

FIGURE S

LARGE LOCK PIN

(50)

The motorcycle should be thoroughly 22.

secured to the truck bed before trans-

porting.

Use additional tie-downs (not in-•

cluded).

The motorcycle must be secured •

to the truck bed at the rear and the

front for transportation.

Securing the motorcycle to the •

Motorcyle Lift Ramp unit is only for

loading and unloading the truck,

and is not sufcient for transporta-

tion.

Unloading Instructions:

Release the tie-downs that were 1.

used to secure the motorcycle to the

truck bed. Do not yet remove the two

Straps used to secure the motorcycle

to the Large Slide Base (21).

Remove the Large Lock Pin (50). 2.

(See Figure T.)

FIGURE T

LARGE LOCK PIN

(50)

While holding the Remote Control 3.

(27A) in one hand, reel out the Steel

Cable (15A) and manually pull the

Slide Base (21) towards the rear of

the truck bed. Make sure to stand to

the side of the Slide Base, facing the

truck. Never stand behind the Slide

Base.

Maintain tension on the Steel Cable 4.

(15A) at all times. As the Slide Base

(21) moves towards the rear of the

truck bed, it will reach a point where

it pivots over the Base Frame Fixed

Wheels (18). Keeping the Steel Cable

tight, the Slide Base will descend

towards the ground in a steady man-

ner. Once the Rear Slide Wheels (27)

on the Slide Base are on the ground,

continue to reel out the Steel Cable.

Install the Small Lock Pin (51) once 5.

the Slide Base (21) has moved to the

ground and is fully down against the

end of the Base Frame (1).

(See Figure U, next page.)

SKU 99900 For technical questions, please call 1-800-444-3353 Page 13

FIGURE U

SMALL

LOCK PIN

(51)

Remove the Large Lock Pin (50). 6.

(See Figure V.)

FIGURE V

LARGE

LOCK

(50)

Reel out the Steel Cable (15A), allow-7.

ing the Wheel Bracket Assembly (39)

to roll down the Slide Base (21). The

rear of the motorcycle will roll onto

the ground.

Once the motorcycle is fully on the 8.

ground, with its front wheel suspend-

ed in the Wheel Bracket Assembly

(39), install the Small Lock Pin (51)

to lock the Wheel Bracket Assembly

(39) in place. (See Figure X.)

FIGURE X

SMALL

LOCK

(51)

Lower the kickstand. Reel in the 9.

Winch to tighten the Steel Cable (15A)

and release pressure on the Wheel

Bracket Assembly (39). Pull up on the

Lock (40), and listen to the “click” as

the Lock releases. Continue to pull up

on the Lock. (See Figure Y.)

FIGURE Y

LOCK

(40)

SKU 99900 For technical questions, please call 1-800-444-3353 Page 14

Reel out the Steel Cable (15A), al-10.

lowing the Wheel Bracket Assembly

(39) to tilt up and out of the Lock (40)

and to lower the front of the motorcy-

cle towards the ground. Release the

Lock as soon as the Wheel Bracket

Assembly is clear of it.

Hold onto the handlebars and ensure 11.

that the motorcycle leans toward the

kickstand.

Release and remove the two Straps 12.

from the motorcycle and Wheel

Bracket Assembly (39).

Lock the empty Wheel Bracket As-13.

sembly (39) in the loading position,

and load the empty Large Slide Base

(21) back onto the Base Frame (1).

MAINTENANCE AND

SERVICING

Procedures not specically

explained in this manual

must be performed only by a

qualied technician.

TO PREVENT

SERIOUS INJURY

FROM ACCIDENTAL

OPERATION:

Remove any load from the

Motorcycle Lift before

performing any inspection,

maintenance, or cleaning

procedures.

TO PREVENT SERIOUS

INJURY FROM TOOL

FAILURE:

Do not use damaged

equipment. If abnormal noise

or vibration occurs, have the

problem corrected before

further use.

Inspection, Maintenance, and

Cleaning

BEFORE EACH USE, inspect the 1.

general condition of the Motorcycle

Lift Ramp. Check for loose screws,

misalignment or binding of moving

parts, cracked or broken parts, dam-

aged straps, frayed or kinked steel

cable, and any other condition that

may affect its safe operation. Re-

place all damaged parts.

PERIODICALLY, lubricate all moving 2.

parts with automotive grease.

AFTER USE,3. clean the external sur-

faces of the Motorcycle Lift Ramp with

a clean cloth.

WHEN STORING, make sure to store 4.

the Motorcycle Lift Ramp in a clean,

dry, safe location out of reach of chil-

dren and other unauthorized persons.

SKU 99900 For technical questions, please call 1-800-444-3353 Page 15

TROUBLESHOOTING

Problem Possible Causes Possible Solutions

Motorcycle Lift

Ramp does not

raise the Slide

Base assembly.

Large Lock Pin not removed.1.

Winch not reeling in.2.

Pulling capacity exceeded.3.

Bad connecting at battery 4.

terminals.

Run downs battery.5.

Remove the Large Lock Pin.1.

Press the RED Button on the Remote 2.

Control.

Do not attempt to pull objects over 1000 3.

pounds.

Clean dirty battery terminals.4.

Start engine to charge the battery.5.

Motorcycle Lift

Ramp does not

lower the Slide

Base assembly.

Large Lock Pin not removed.1.

Winch not reeling out.2.

Remove the Large Lock Pin.1.

Press the BLACK Button on the Remote 2.

Control.

Wheel Bracket

assembly not

tilting up onto

motorcycle wheel.

Small Lock Pin not removed.1. Remove Small Lock Pin.1.

Wheel Bracket

asembly tilts up to

motorcycle wheel,

but does not stay

in position.

Small Lock Pin not inserted in 1.

Wheel Bracket assembly.

Insert Small Lock Pin in Wheel Bracket 1.

assembly.

Follow all safety precautions whenever diagnosing or servicing the

tool. Remove any load on Motorcycle Lift before service.

PARTS LIST - WINCH COMPONENTS

Part # Description Qty. Part # Description Qty.

1A Clutch Handle 1 15A Steel Cable 1

2A Bolt (M6 x 16) 8 16A Steel Ball (#6) 1

3A Gear Housing (Clutch Side) 1 17A Drive Shaft 1

4A Snap Ring 1 18A Clutch Return Spring 1

5A Cam Follower 1 19A Planet Gear (Stage 1) 1

6A Sun Gear (Stage 2) 1 20A Sun Gear (Stage 1) 2

7A Planet Gear (Stage 3) 1 21A Gear Housing (Motor Side) 1

8A Nylon Ring 1 22A Copper Bushing 1

9A Planet Gear (Stage 2) 1 23A Motor 1

10A Square Nut 4 24A Long Bolt 2

11A Drum Support 2 25A Solenoid Box Assy. 1

12A Drum Bushing 2 26A Battery Cable 1

13A Tie Rod 2 27A Remote Control 1

14A Drum 1

SKU 99900 For technical questions, please call 1-800-444-3353 Page 16

4A 5A

6A 7A

10A11A

12A

13A

14A

15A 16A

17A

18A

11A

10A

12A 19A

20A

21A

22A

23A

24A

25A

26A

27A

ASSEMBLY DIAGRAM - WINCH COMPONENTS

SKU 99900 For technical questions, please call 1-800-444-3353 Page 17

Part # Description Qty. Part # Description Qty.

1 Base Frame 1 30 Front Slide Wheel 2

2 Winch Assy. (2500 Lb.) 1 31 Spring 1

3 Winch Mounting Plate 1 32 Hair Pin (2.5 x 20) 2

4 Bolt (M8 x 20) 4 33 Pin 1

5 Bolt (M10 x 40) 1 34 Plastic Cap 2

6 Nut (M10) 1 35 Washer 1

7 Lock Nut (M12) 6 36 Locking Bolt 1

8 Bolt (M12 x 120) 2 37 Bolt (M12 x 50) 1

9 Nylon Guide Wheel 1 38 Large Washer 2

10 Bolt (M8 x 25) 4 39 Motorcycle Wheel Bracket 1

11 12V~ Solenoid Assy. Box 1 40 Lock 1

12 Lock Washer (M6) 2 41 Bolt (M6 x 30) 2

13 Cable Boot 2 42 Bolt (M8 x 40) 4

14 Screw (M6 x 16) 2 43 Sleeve 8

15 Guide Block 1 44 Slide Wheel 8

16 Bolt (M12 x 125) 1 45 Flat Washer (M8) 8

17 Sleeve 2 46 Lock Nut (M8) 4

18 Fixed Wheel 2 47 Cable Guide Wheel 1

19 Bolt (M12 x 110) 2 48 Bolt (M10 x 50) 1

20 Long Guide Rod 1 49 Small Slide Base Assy. 1

21 Slide Base Assy. 1 50 Lock Pin Assy. (Large) 1

22 Bolt (M6 x 40) 1 51 Lock Pin Assy. (Small) 2

23 Bolt (M10 x 80) 2 52 Bolt (M10 x 90) 4

24 Lock Nut (M10) 8 53 Flat Washer (M12) 4

25 Flat Head Screw 4 54 Nut (M10) 4

26 Bearing 4 55 Bolt (M10 x 35) 1

27 Rear Slide Wheel 2 56 Hex Sleeve 1

28 Bolt (M10 x 110) 1 57 Rivet Nut 4

29 Cable Guide Wheel 1

PARTS LIST - LIFT RAMP COMPONENTS

SKU 99900 For technical questions, please call 1-800-444-3353 Page 18

ASSEMBLY DIAGRAM - LIFT RAMP COMPONENTS

SKU 99900 For technical questions, please call 1-800-444-3353 Page 19

Record Product’s Serial Number Here:

Note: If product has no serial number, record month and year of purchase instead.

Note: Some parts are listed and shown for illustration purposes only, and are not available individually

as replacement parts.

LIMITED 90 DAY WARRANTY

Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability

standards, and warrants to the original purchaser that this product is free from defects in materials

and workmanship for the period of 90 days from the date of purchase. This warranty does not apply

to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations

outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of

maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental,

contingent, special or consequential damages arising from the use of our product. Some states do

not allow the exclusion or limitation of incidental or consequential damages, so the above limitation

of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER

WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY

AND FITNESS.

To take advantage of this warranty, the product or part must be returned to us with transportation

charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the

merchandise. If our inspection veries the defect, we will either repair or replace the product at our

election or we may elect to refund the purchase price if we cannot readily and quickly provide you with

a replacement. We will return repaired products at our expense, but if we determine there is no defect,

or that the defect resulted from causes not within the scope of our warranty, then you must bear the

cost of returning the product.

This warranty gives you specic legal rights and you may also have other rights which vary from state

to state.

3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353

PLEASE READ THE FOLLOWING CAREFULLY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND

ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE

MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF

ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE

PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN

FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS

AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED

TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY

ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT

PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS

THERETO.

SKU 99900 For technical questions, please call 1-800-444-3353 Page 20

HAUL MASTER 99900 Set Up And Operating Instructions Manual

Brand: HAUL MASTER

Model: 99900

Category: Motorcycle Accessories

Type: Set Up And Operating Instructions Manual

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HAUL MASTER 99900 Set Up And Operating Instructions Manual

HAUL MASTER 99900 Set Up And Operating Instructions Manual

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