Vacon 100 and FLOW Supply Switch Installation guide

Type
Installation guide

This manual is also suitable for

vacon 100 industrial
vacon 100 flow
ac drives
drive supply switch
installation instruction
taajuusmuuttajan syöttökytkin
asennusohje
netztrennschalter
installationsanleitung
Interrupteur d'alimentation du
convertisseur de fréquence
manuel d’installation
lastbrytare
installationsinstruktion
hoofdschakelaar frequentieregelaar
installatiehandleiding
®
®
vacon • 1
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
TABLE OF CONTENTS
Document ID: DPD01421C
Revision release date: 23.03.2017
UK: VACON
®
100 drive supply switch.............................................................................. 2
1. General .................................................................................................................................. 2
2. Installation............................................................................................................................. 3
3. Cable requirements .............................................................................................................. 7
4. Mechanical dimensions.........................................................................................................8
FI: VACON
®
100 -taajuusmuuttajan syöttökytkin ............................................................ 9
1. Yleistä .................................................................................................................................... 9
2. Asennus............................................................................................................................... 10
3. Kaapelivaatimukset............................................................................................................. 14
4. Mekaaniset mitat................................................................................................................. 15
DE: VACON
®
100 Netztrennschalter.............................................................................. 16
1. Allgemeines......................................................................................................................... 16
2. Installation........................................................................................................................... 17
3. Kabelanforderungen ........................................................................................................... 21
4. Mechanische Abmessungen ............................................................................................... 22
FR : Interrupteur d'alimentation du convertisseur de fréquence VACON
®
100............. 23
1. Général ................................................................................................................................ 23
2. Installation........................................................................................................................... 24
3. Caractéristiques des câbles................................................................................................ 28
4. Dimensions mécaniques..................................................................................................... 29
SE: VACON
®
100 lastbrytare ......................................................................................... 30
1. Allmänt ................................................................................................................................ 30
2. Installation........................................................................................................................... 31
3. Krav på kablar ..................................................................................................................... 35
4. Mekaniska mått................................................................................................................... 36
NL: Hoofdschakelaar VACON
®
100 frequentieregelaar ................................................ 37
1. Algemeen............................................................................................................................. 37
2. Installatie............................................................................................................................. 38
3. Kabelvereisten .................................................................................................................... 42
4. Fysieke afmetingen ............................................................................................................. 43
uk
vacon • 2 UK: VACON
®
100 drive supply switch
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
UK: VACON
®
100 DRIVE SUPPLY SWITCH
1. General
The drive supply switch is used for switching off the input power of the drive. This option is available
for drive sizes MR4-MR7 with IP54 enclosure class up to output current 105A, see the exact data in
Table 1. The drive supply switch has CE approval up to 105A and is UL listed up to 87A.
Drive supply switch operation principle:
One additional auxiliary switch, type normal open (NO), is added on the drive supply switch as
standard. This contact switch helps in receiving status information of the drive supply switch
for PLC, etc.
Chapter 2 presents the installation steps, the maximum cable sizes and tightening torques are
given in Chapter 3 and the mechanical dimensions of drives with the drive supply switch option
are given in Chapter 4.
NOTE! When using Profibus option board OPT-E5 in MR4 with a drive supply switch, it's recommended
to use a Phoenix Profibus connector (SUBCON-PLUS-PROFIB/AX/SC 27 44 38 0) to ensure mechanical
compatibility.
CAUTION!
The drive supply switch is a safety device. It is not allowed to use the drive supply
switch when the drive is in operation.
f
2
f
1
L1
L2
L3
U/T1
V/T2
W/T3
13006.emf
UK: VACON
®
100 drive supply switch vacon • 3
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
uk
2. Installation
1
Remove the cover of
the drive.
2
Remove the two screws of
the drive supply switch
and tilt the switch to
the left.
3
Connect the motor
cable “M” (see Step 4).
Tighten the screws
according to the tighten-
ing torques given in
Table 1. Check also the
tightening of the factory-
installed drive supply
switch cable!
NOTE! Remember to use
cable grommets provided
with the drive, see the
VACON
®
100 installation
manual for detailed cable
installation instructions!
M
uk
vacon • 4 UK: VACON
®
100 drive supply switch
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
4
Attaching the cables: fold
the cable shield back-
wards onto the cable and
attach the cable with
a cable clamp on the
shield.
NOTE! See detailed cable
installation instructions in
the VACON
®
100
installation manual!
5
Install the supply cable
“S” and lead it to the drive
supply switch as shown in
the picture.
NOTE 1! Protect the
cables as close to the
drive supply switch as
possible with an insulation
tube.
NOTE 2! See detailed
cable installation
instructions in the
VACON
®
100 installation
manual!
6
The motor and supply
cable installation seen
from above.
M
S
S
M
2T1
4T2
6T3
1L1
3L2
5L3
UK: VACON
®
100 drive supply switch vacon • 5
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
uk
7
Attach the drive supply
switch screws.
8
Tighten the supply cable
screws on the drive supply
switch according to the
tightening torques given in
Table 1. Please also check
the tightening of the
factory-installed cable
connection screws on the
right side of the drive
supply switch.
9
MR4: Lead the data
cable “D” under the drive
supply switch and attach it.
MR5-MR7: Lead the data
cable around the drive
supply switch to the
control terminal.
NOTE 1! Protect the data
cable as close to the
terminal as possible with
the cable insulation tube!
NOTE 2! See detailed
cable installation
instructions in the
VACON
®
100 installation
manual!
S
M
2T1
4T2
6T3
1L1
3L2
5L3
M
S
D
uk
vacon • 6 UK: VACON
®
100 drive supply switch
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
10
The data cable installation
in MR4 seen from above.
11
Close the cover of the
drive.
S
D
M
2T1
4T2
6T3
1L1
3L2
5L3
UK: VACON
®
100 drive supply switch vacon • 7
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
uk
3. Cable requirements
The following table shows the maximum sizes for the cables to be used with the drive supply switch.
NOTE! Use only copper cables with the drive supply switch option, no aluminium cables allowed!
* Cables with heat resistance of at least +90°C must be used.
Table 1. Cable data for the drive supply switch option
Frame Type
Maximum mains
and motor cable
size (mm
2
)
Tightening torque of
the drive supply
switch screws (Nm)
Insulation tube size
for supply cable,
diameter/length (mm)
MR4
0003 2 - 0008 2 3 x 1.5 + 1.5
0.8 10/70
0011 2 - 0012 2 3 x 2.5 + 2.5
0003 5 - 0008 5 3 x 1.5 + 1.5
0009 5 - 0012 5 3 x 2.5 + 2.5
MR5
0018 2 - 0024 2 3 x 6 + 6
0.8 16/80
0031 2 3 x 10 + 10
0016 5 - 0023 5 3 x 6 + 6
0031 5 3 x 10 + 10
0004 6 - 0006 6 3 x 1.5 + 1.5
0009 6 - 0011 6 3 x 2.5 + 2.5
MR6
0048 2 3 x 16 + 16
2 20/80
0062 2 3 x 25 + 16
0038 5 3 x 10 + 10
0046 5 3 x 16 + 16
0061 5 3 x 25 + 16
0018 6 - 0027 6 3 x 10 + 10
0034 6 3 x 16 + 16
0007 7 - 0010 7 3 x 2.5 + 2.5
0013 7 3 x 6 + 6
0018 7 - 0027 7 3 x 10 + 10
0034 7 3 x 16 + 16
MR7
0075 2 - 0088 2 3 x 35 + 16
6 25/80
0105 2 3 x 50 + 25*
0072 5 - 0087 5 3 x 35 + 16
0105 5 3 x 50 + 25*
0041 6 3 x 16 + 16
0052 6 - 0062 6 3 x 25 + 16
0041 7 3 x 16 + 16
0052 7 - 0062 7 3 x 25 + 16
uk
vacon • 8 UK: VACON
®
100 drive supply switch
Local contacts: http://drives.danfoss.com/danfoss-drives/local-contacts/
4. Mechanical dimensions
Table 2. Mechanical dimensions of the drives with drive supply switch option
Drive size Width (mm) Height (mm) Depth (mm) Weight (kg)
MR4 128 328 270 6.5
MR5 144 419 295 10.5
MR6 195 557 302 20.5
MR7 237 660 332 38.5
Document ID:
DPD01421C
Rev. C
Vacon Ltd
Member of the Danfoss Group
Runsorintie 7
65380 Vaasa
Finland
www.danfoss.com
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Vacon 100 and FLOW Supply Switch Installation guide

Type
Installation guide
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