ESAB LTN 160, LTN 200 User manual

Category
Welding System
Type
User manual

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Valid for Serial NO 628 XXX--XXXX0468 290 027 99.1 1.04
Aristotig160/200
LTN 160/200
104
Èíñòðóêöèÿ ïî ýêñïëóàòàöèè
Instruction manual
-- 2 --
Rights reserved to alter specifications without notice.
Îñòàâëÿåì çà ñîáîé ïðàâî èçìåí ÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåí è ÿ.
Ðóññêèé 3...............................................
ENGLISH 15..............................................
Ðóññêèé
TOCr
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1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ 4........................................
2 ÂÂÅÄÅÍÈÅ 5.......................................................
3 ÒÅÕÍÈ×ÅÑÊÈÅ ÄÀÍÍÛÅ 6..........................................
ÑÒÀÍÎÂÊÀ 7.......................................................
ÀÁÎÒÀ 8...........................................................
5.1 Ïàíåëü óïðàâëåíèÿ 9.......................................................
5.2 ÄÐÓÃÈÅ ÔÓÍÊÖÈÈ 12.......................................................
6 ÎÁÑËÓÆÈÂÀÍÈÅ 13.................................................
7 ÏÐÈÍÀÄËÅÆÍÎÑÒÈ 14..............................................
8 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑ ÒÅÉ 14.......................................
ÑÕÅÌÀ 26..............................................................
ÑÏÈÑÎÊ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ 29........................................
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1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ
ÏÐÎ×ÒÈÒÅ È ÏÎÉÌÈÒÅ ÈÍÑÒÐÓÊÖÈÞ ÏÎ ÝÊÑÏËÓÀÒÀÖÈÈ ÏÅÐÅÄ ÒÅÌ, ÊÀÊ ÏÎÄÊËÞ×ÈÒÜ
ÎÁÎÐÓÄÎÂÀÍÈÅ È ÍÀ×ÀÒÜ ÐÀÁÎ ÒÓ
ÇÀÙÈÒÈÒÅ ÑÅÁß È ÎÊÐÓÆÀÞÙÈÕ !
ÏÐÅÄÓÏÐÅÆÄÅÍÈÅ !
ÄÓà ÎÂÀß ÑÂÀÐÊÀ È ÐÅÇÊÀ ÌÎÃÓÒ ÏÐÈ×ÈÍÈÒÜ ÂÐÅÄ ÂÀÌ È ÎÊÐÓÆÀÞÙÈÌ. ÏÐÈÌÈÒÅ
ÍÅÎÁÕÎ ÄÈÌÛÅ ÌÅÐÛ ÁÅÇÎÏÀÑÍÎÑÒÈ ÏÐÈ ÏÐÎÂÅÄÅÍÈÈ ÑÂÀÐÎ×ÍÛÕ ÐÀÁÎÒ.
ÎÇÍÀÊÎÌÜÒÅÑÜ Ñ ÒÅÕÍÈÊÎÉ ÁÅÇÎÏÀÑÍÎÑÒÈ, ÐÀÇÐÀÁÎ ÒÀÍÍÎÉ ÍÀ ÂÀjÅÌ ÏÐÅÄÏÐÈßÒÈÈ.
ÏÎÐÀÆÅÍÈÅ ÝËÅÊÒÐÈ×ÅÑÊÈÌ Ò ÎÊÎÌ ÎÏÀÑÍÎ ÄËß ÆÈÇÍÈ !
S Óñòàíîâèòå è çàçåìëèòå ñâàðî÷íûé àïïàðàò â ñîîòâåòñòâèè ñ ïðèìåíÿåìûìè ñòàíäàðòàìè.
S Íå êàñàéòåñü îãîëåííûõ ýëåêòðè÷åñêèõ ÷àñòåé èëè ýëåêòðîäîâ ãîëûìè ðóêàìè, ìîêðûìè ïåð÷àòêàìè
èëèìîêðîéîäåæäîé.
S Èçîëèðóéòå ñåáÿ îò çåìëè è çàãîòîâêè.
S Îáåñ ïå÷üòå áåçîïàñíîñòü íà ñâîåì ðàáî÷åì ìåñòå.
ÑÂÀÐÎ×ÍÛÅ ÄÛÌÛ È ÀÝÐÎÇÎËÈ - ìîãóò áûòü îïàñíû äëÿ çäîðîâüÿ.
S Ñòàðàéòåñü, ÷òîáû âàøà ãîëîâà íàõîäèëàñü âíå çîíû äûìà..
S Èñïîëüçóéòå âåíòèëÿöèþ è äûìîîòñîñû äëÿ óäàëåíèÿ äûìîâ è àýðîçîëåé èç çîíû äûõàíèÿ è
îêðóæàþùåãî ïðîñòðàíñòâà
ÈÇËÓ×ÅÍÈÅ ÄÓÃÈ - ìîæåò íàíåñòè âðåä ãëàçàì è êîæå.
S Çàùèùàéòå âàøè ãëàçà è êîæó. Èñ ïîëüçóéòå ìàñêó ñ ïðàâèëüíî ïîäîáðàííûì çàùèòíûìñòåêëîì è
ñïåöîäåæäó
S Çàùèùàéòå îêðóæàþùèõ ïîñðåäñòâîì ñòåíîê è çàíàâåñîê.
ÏÎÆÀÐÎÎÏÀÑÍÎÑÒÜ
S Èñêðû ïðè ñâàðêå ìîãóò ñòàòü ïðè÷èíî é ïîæàðà. Îáåñïå÷üòå îòñóòñòâèå ïîæàðîîïàñíûõ ìàòåðèàëîâ
â áëèçëåæàùåé çîíå.
ØÓÌ - Ïîâûøåííûé øóì ìîæåò ïîâðåäèòü ñëóõ
S Çàùèòèòå ñâîè óøè ñ ïîìîùüþ íàóøíèê îâ èëè áåðóøåé.
S Ïðåäóïðåäèòå î ðèñêå îêðóæàþùèõ.
ÑÁÎÉ Â ÐÀÁÎÒÅ - Ïðè ñáîÿõ â ðàáîòå îáðàòèòåñü çà ïîìîùüþ ê ñïåöèàëèñòó.
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2 ÂÂÅÄÅÍÈÅ
Aristotig 160 (LTN 160) è Aristotig 200 (LTN 200) ïðåäñòàâëÿþ ò ñîáîé
âûïðÿìèòåëè, ñîçäàííûå íà áàçå èíâåðòîðíîé ò åõíîëîãèè è ïðåäíàçíà÷åííûå
äëÿ ñâàðêè íåïëàâÿùèìñÿ ýëåêòðîäîì â çàùèòíûõ ã àçàõ äàëüíåéøåì ÒÈÃ),
à òàêæå äëÿ ñâàðêè øò ó÷íûì ýëåêòðîäîì äà ëüíåéøåì ÌÌÀ). Èíâåðòîðíàÿ
òåõíîëîãèÿ îáåñïå÷èâàåò ìà ëîå ïîòðåáëåíèå ýíåðãèè, íåáîëüøîé âåñ è
êîìïàêòíóþ êîíñòðóêöèþ.
Ñîâðåìåííàÿ ýëåêòðîíèêà ñ ìèêðîïðîöåññîðíûì óïðàâëåíèåì îáåñïå÷èâàåò,
êðîìå âñåãî ïðî÷åãî, âûñîêîå áûñòðîäåéñòâèå è ïåðâîêëàññíûå
ñâàðî÷íî-òåõíîëîãè÷åñêèå õàðàêòåðèñòèêè.
Arisotig îñíàùåí ARC PLUS, íîâîé ñèñòåìîé óïðàâëåíèÿ ïðè ñâàðêå MMA ,
îáåñïå÷èâàþùåé áîëåå èíòåíñèâíóþ, áîëåå êîíöåíòðèðîâàííóþ è ìÿãêóþ
äóãó. Èñòî÷íèê áûñòðåå ðåàãèðóåò íà êîðîòêîå çàìûêàíèå êàïëè ìåòà ëëà, ÷òî
çíà÷èòåëüíî ñíèæàåò ðèñê ”ïðèëèïàíèÿ¹ ýëåêòðîäà ê çàãîòîâêå.
Êðîìå òîãî, àïïàðàòû îñíàùåíû ðåãóëÿòîðîì ”Ñèëû Äóãè”, ïîçâîëÿþùèì
èçìåíÿòü äèíàìèêó âûïðÿìèòåëÿ - äåëàòü åå æåñò÷å èëè ìÿã÷å â çàâèñèìîñòè
îò òèïà ýëåêòðîäà è ïðåäïî÷òåíèé ñâàðùèêà.
Åñëè ïðè èñïîëüçîâàíèè íåðæàâåþùèõ ýëåêòðîäîâ èñïîëüçóåòñÿ òåõíèêà
ñâàðêè ”òî÷êàìè”, íà àïïàðàòå ìîæåò áûòü àêòèâèðîâàí ñîîòâåòñòâóþùèé
ðåæèì.
Aristotig 160/200 ïîñòàâëÿåòñÿ â äâóõ èñïîëíåíèÿõ: ñ öåíòðàëüíûì (åâðî-)
ðàçúåìîì äëÿ ãîðåëêè ÒÈÃ è ñ ðàçúåìîì òèïà ÎÊÑ.
 êîìïëåêò ïîñòàâêè âõîäÿò: 5-òè ìåòðîâûé ñåòåâîé êàáåëü, 5-òè ìåòðîâûé
îáðàòíûé êàáåëü ñ çàæèìîì, 1 ðàçúåì ÎÊÑ äëÿ ñâàðî÷íîã î êàáåëÿ, ãàçîâûé
øëàíã è 2 õîìóòà. àïïàðàòû ñ öåíòðàëüíûì ðàçúåìîì ïîñòàâëÿþòñÿ òàêæå ñ
ðàìêîé äëÿ çàùèòû ðàçúåìîâ îò óäàðîâ.
Äîïîëíèòåëüíî ìîæíî çàêàçàòü ðàìêó, çàùèùàþùóþ ïàíåëü óïðàâëåíèÿ è
èìåþùóþ ðóêîÿòêè äëÿ íàìîòêè íà íèõ êàáåëåé Èìåþòñÿ òàêæå äâà òèïà
òåëåæåê äëÿ òðàíñïîðòèðîâêè àïïàðàòà âìåñò å ñ ãàçîâûì áàëëîíîì.
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3 ÒÅÕÍÈ×ÅÑÊÈÅ ÄÀÍÍÛÅ
LTN 160 LTN 200
Äîïóñòèìàÿ íàãðóçêà ïðè
ÏÂ 35%, ÒIG 160 A/16 V 200 A/18 V
ÏÂ 35%,, MMA 140 A/26 V 200 A/28 V
ÏÂ60% 110A/24V 150A/26V
ÏÂ 100 % 80 A/23 V 115 A/25 V
Äèàïàçîí ðåãóëèðîâàíèÿ òîêà, ÒIG 3-160 A 3-200 A
Äèàïàçîí ðåãóëèðîâàíèÿ òîêà, MMA 4-140 A 4-200 A
Âðåìÿ íàðàñòàíèÿ òîêà 0-10 s 0-10 s
Âðåìÿ ñíèæåíèÿ òîêà 0-10 s 0-10 s
Âðåìÿ ïðîäóâêè ãàçà äî ñâàðêè 0-25 s 0-25 s
Âðåìÿ ïðîäóâêè ãàçà ïîñëå ñâàðêè 0-25 s 0-25 s
Âðåìÿ èìïó ëüñà 0.02-5.0 s
(0.001-5.0 s)
0.02-5.0 s
(0.001-5.0 s)
Âðåìÿ ïàóçû 0.02-5.0 s
(0.001-5.0 s)
0.02-5.0 s
(0.001-5.0 s)
Íàïðÿæåíèå õîëîñòîãî õ îäà 70 V 70 V
Ìîùíîñòü õîëîñòîãî õîäà 30 W 50 W
Ïîëåçíàÿ ìîùíîñòü, Ð
ïðè ìàêñ.òîêå, ÌÌÀ
4.8 kW 7.2 kW
Îòíîñèòåëüíàÿ ìîùíîñòü, S
ïðè ìàêñ.òîêå, ÌÌÀ
6.9 kV a 11.7 kVa
Êîýôôèöèåíò ìîùíîñòè, ïðè
ìàêñ.òîêå, ÌÌÀ
0.69 0.63
Ýôôåêòèâíîñòü, ïðè ìàêñ.òîêå, ÌÌÀ 0.75 0.78
Ïëàâêèé ïðåäîõðàíèòåëü 16 A 10 A
Ñå÷åíèå ñåòåâîãî êàáåëÿ 3x2.5 mm
2
4x1.5 mm
2
Ãàáàðèòû, ÄõØõÂ 515x285x415 515x285x415
Ìàññà 23 kg 23 kg
Êëàññ ïðèìåíåíèÿ
Êëàññ çàùèòû IP 23 IP 23
Ýòè ñâàðî÷íûå àïïàðàòû îòâå÷àþò òðåáîâàíèÿì, óñòàíîâëåííûì IEC 974-1.
Cå÷åíèå êàáåëÿ - â ñîî òâåò ñòâèè ñî Øâåäñêèìè íîðìàìè.
Êëàññ ïðèìåíåíèÿ
Ñèìâîë îçíà÷àåò, ÷ òî äàííûé ñâàðî÷íûé èñòî÷íèê ïðåäíàçíà÷åí äëÿ
ðàáîòû â çîíå ïîâûøåííîé ýëåêòðè÷åñêîé îïàñíîñòè.
Êëàññ çàùèòû
Êîä IP îçíà÷àåò êëàññ çàùèòû, ò.å. ñòåïåíü çàùèòû îò ïðîíèêíîâåíèÿ
òâåðäûõ îáúåêòîâ è âîäû Îáîðóäîâàíèå êëàññà çàùèòû IP23
ïðåäíàçíà÷åíî äëÿ ðàáîòû êàê âíó òðè ïîìåùåíèé, òàê è íà îòêðûòîì
âîçäóõå.
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ÑÒÀÍÎÂÊÀ
LTN 160 LTN 200
Íàïðÿæåíèå ñåòè 230 V ¦ 10 %, 1-phase 400 V ¦ 10 % , 3-phase
àñòîòà 50-60 Hz 50-60 Hz
Ïëàâêèé
ïðåäîõðàíèòåëü 16 A*) 10 A
Ñå÷åíèå ñåòåâîãî êàáåëÿ 3x2.5 mm
2
4x1.5 mm
2
Ñå÷åíèå ñâàðî÷íîãî
êàáåëÿ 25 mm
2
25 mm
2
*)Ïðè ñâàðêå íà òîêàõ äî 100 À äîñòàòî÷íî10-àìïåðíîãî ïðåäîõðàíèòåëÿ.
Aristotig 160/200 ìîãóò êîìïåíñèðîâàòü èçìåíåíèÿ íàïðÿæåíèÿ ñåòè â
ïðåäåëàõ ±10%, ÷òî îòðàçèòñÿ ëèøü â ±0,2% èçìåíåíèè ñâàðî÷íîãî òîêà.
Äëÿ ñíèæåíèÿ ïàäåíèé íàïðÿæåíèÿ ïðè èñïîëüçîâàíèè äëèííûõ ñâàðî÷íûõ
êàáåëåé ðåêîìåíäóåòñÿ ïðèìåíÿòü êàáåëè ñ áîëüøèì ñå÷åíèåì.
1. Óñòàíîâèòå àïïàðàò â ïîäõîäÿùåì ìåñòå è óáåäèòåñü, ÷òî äîñòóï âîçäóõà
ä ëÿ îõëàæäåíèÿ àïïàðàòà íå ïåðåêðûò.
2. Óáåäèòåñü, ÷òî àïïàðàò ïîäêëþ÷åí ê ïðàâèëüíîìó íàïðÿæåíèþ ñåòè.
Çàçåìëèòå ñîãëàñíî ñîîòâåòñòâóþùèì òðåáîâàíèÿì.
3. Ïîäñîåäèíèòå øëàíã çàùèòíîãî ãàçà.
4. Ïîäñîåäèíèòå ãîðåëêó ÒIG è îáðàòíûé êàáåëü.
Àïïàðàò ãîòîâ ê ðàáîòå.
ÏÐÅÄÓÏÐÅÆÄÅÍÈÅ !
Ýòî îáîðóäîâàíèå ïðåäíàçíà÷åíî äëÿ ïðîìûøëåííîãî èñïîëüçîâàíèÿ.
Ïðè ïðèìåíåíèè â äîìàøíèõ óñëîâèÿõ îíî ìîæåò âûçâàòü ðàäèîïîìåõè.
Îòâåòñòâåííîñòü íåñåò ïîëüçîâàòåëü îáîðóäîâàíèÿ.
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ÀÁÎÒÀ
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10
11 12 7
1. Âêë/Âûê ë. àïïàðàòà 9. Íèïïåëü äëÿ ñîåä. ãàçîâîãî øëàíãà
2. Æåëòàÿ ëàìïà (ïåðåãðóçêà) 10. Ðàçúåì ãîðåëêè ÒIG
3. Áåëàÿ ëàìïà (ðàáîòà) 12. Ðàçúåì îáð.êàáåëÿ ïðè ñâàðêå ÒIG
4. Äèñïëåé
5. Ðåãóëÿòîð Ïðè ñâàðêå ÌÌÀ ñâàðî÷íûé è îáð.êàáåëè
1
1
1
2
6. Êíîïêè
ïîäêëþ÷àþòñÿ ê ðàçúåìàì 11 è 12
7. Ðàçúåì äèñò.óïðàâëåíèÿ
8. Ôèëüòð
Ïðè âêëþ÷åíèè àïïàðàòà ïåðåêëþ÷àòåëåì 1 çàã îðàåòñÿ áåëàÿ ñèãíàëüíàÿ
ëàìïà.
Àïïàðàò îáîðóäîâàí òåðìîñòàòîì äëÿ çàùèòû îò ïåðåãðóçîê, åñëè
òåìïåðàòóðà ñòàíîâèòñÿ ñëèøêîì âûñîêîé, íàïðÿæåíèå ñâàðêè àâòîìàòè÷åñêè
îòêëþ÷àåòñÿ è çàãîðàåòñÿ æ åëòàÿ ëàìïà. Ïðè ýòîì íà äèñïëåå çàãîðàåòñÿ êîä
îøèáêè ”Å13”. Ïîñëå ñíèæåíèÿ òåìïåðàòóðû äî äîïóñòèìîãî çíà÷åíèÿ
òåðìîñòàò àâòîìàòè÷åñêè âîçâðàùàåòñÿ â èñõîäíîå ïîëîæåíèå.
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5.1 Ïàíåëü óïðàâëåíèÿ
Ïàíåëü óïðàâëåíèÿ ïðåäíàçíà÷åíà äëÿ âûáîðà ôóíêöèé è çàäàíèÿ
ïàðàìåòð îâ. Îíà ñîñòîèò èç äèñïëåÿ (4), ðåãóëÿòîðà (5), êíîïîê (6)è
ñâåòîäèîäîâ.
Ñ ïîìîùüþ êíîïîê âû ìîæåòå âûáèðàòü íåîáõîäèìûå ôóíêöèè. Êîãäà
ôóíêöèÿ âûáðàíà, çàãîðàåòñÿ ñîîòâåòñòâóþùèé ñâåòîäèîä.
Íà ïàíåëè èìååòñÿ 7 ëèíèé â êîòîðûõ ïðîèçâîäèòñÿ âûáîð ôóíêöèé èëè
óñòàíîâêà ïàðàìåòðîâ. Âûáðàííàÿ ëèíèÿ ïîäñâå÷èâàåòñÿ êðàñíûì
ñâåòîäèîäîì. Ïåðåìåùåíèå ìåæäó ëèíèÿìè ââåðõ èëè âíèç ïðîèçâîäèòñÿ ñ
ïîìîùüþ êðàñí ûõ êíîïîê.
Ïåðåìåùåíèå â ïðåäåëàõ ëèíèè (âûáîð ôóíêöèè) îñóùåñòâëÿåòñÿ çåëåíûìè
êíîïêàìè.
Ïàðàìåòðû óñòàíàâëèâàþòñÿ ñ ïîìîùüþ ðåãóëÿòîðà(5). Ñâåòîäèîä ñëåâà îò
ðåãóëÿòîðà îáîçíà÷àåò ðàçìåðíîñòü óñòàíàâëèâàåìîãî ïàðàìåòðà (Àìïåð
îëüò/ ñåêóíäà). Åñëè íà ëèíèè òîëüêî âûáèðàþòñÿ ôóíêöèè òî íà äèñïëåå
çàãîðàåòñÿ çíàê »---».
Îïèñàíèå ôóíêöèé:
S Ëèíèÿ 1
S Ëèíèÿ 2
S Ëèíèÿ 3
S Ëèíèÿ 4
S Ëèíèÿ 5
S Ëèíèÿ 6
S Ëèíèÿ 7
Ëèíèÿ 1 Ñâàðêà íåïëàâÿùèìñÿ ýëåêòðîäîì (TIG) èëè øòó÷íûì
ýëåêòðîäîì ÌÀ)
Åñëè âûáðàíî MMA, òî òîê óñòàíàâëèâàåòñÿ íà ýòîé ëèíèè, à
ëèíèè 2-5 íå èñïîëüçóþòñÿ.
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Ëèíèÿ 2
Ñïîñîá çàæèãàíèÿ äóãè ïðè ñâàðêå ÒIG - âûñîêî÷àñòîòíûé èëè
îòðûâîì.
bt07t001
Ðàñïîëîæèòå ýëåêòðîä
íà èçäåëèè.
Íàæìèòå êíîïêó ãîðåëêè.
Íàê ëîíèòå íåìíîãî ýëåêòðîä,
îòîðâèòå åãî îò èçäåëèÿ äëÿ
âîçáóæäåíèÿ äóãè
bt07t002
Äëÿ ïðåêðàùåíèÿ
ñâàðêè îòïóñòèòå êíîïêó
ãîðåëêè
Ëèíèÿ 3
Òîê ñ íà ëîæåíèåì èìïóëüñîâ èëè áåç íèõ
OO-O
Ëèíèÿ 4 2-õ è ëè 4 òàêòíûé ðåæèì ðàáîòû ãîðåëêè
2-õ òàêòíûé - ïðè íàæàòèè íà êíîïêó ãîðåëêè äóãà çàæèãàåòñÿ, à
ïðè îòïóñêàíèè êíîïêè ãàñíåò..
2-õ òàêòíûé - ïðè íàæàòèè íà êíîïêó ãîðåëêè äóãà çàæèãàåòñÿ è
ïîñëå îòïóñêàíèÿ êíîïêè òîê ïëàâíî óâåëè÷èâàåòñÿ äî
óñòàíîâëåííîãî çíà÷åíèÿ, ïðè ïîâòîðíîì íàæàòèè êíîïêè òîê
ïëàâíî ñíèæàåòñÿ äî áàçîâîãî è ïðè îòïóñêàíèè êíîïêè äóãà
ãàñíåò.
b
t
0
7
d
0
0
3
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Ëèíèÿ 5 Óñòàíîâêà ïàðàìåòðîâ
1. Ïðåäâàðèòåëüíàÿ ï ðîäóâêà 0-25 ñåê
2. Íàðàñòàíèå òîêà 0-10 ñåê
3. Òîê èìïóëüñà èëè ïîñòîÿííûé òîê 3-160 A (3-200 A)
4. Âðåìÿ èìïóëüñà 0,02-5,0 ñåê (0.001-5.0 ñåê)
5. Áàçîâûé ò îê 3-160 A (3-200 A)
6. Âðåìÿ ïàóçû 0.02-5.0 ñåê (0.001-5.0 ñåê)
7. Ñï àä òîêà 0-10ñåês
8. Ïðîäóâêà ïîñëå ñâàðêè 0-25 ñåê
Ëèíèÿ 6
Âîëüò/Àìïåðìåòð
Ïîêàçûâàåò òåêóùèå çíà÷åíèÿ ñâàðî÷íîãî òîêà èëè íàïðÿæåíèÿ
äóãè â ïðîöåññå ñâàðêè.
Ïðèáîð èìååò óäåðæèâàþùóþ ôóíêöèþ - ïîñëå îêîí÷àíèÿ
ñâàðêè ïàðàìåòðû ïðîäîëæàþò âûñâå÷èâàòüñÿ.
Ëèíèÿ 7.
Çàïîìèíàíèå ïàðàìåòðîâ OO1O2O1-2O A
×åòûðå ðàçëè÷íûõ íàáîðà ïàðàìåòðîâ ñâàðêè ìîãóò áûòü
ââåäåíû â ïàìÿòü àïïàðàòà - 2 äëÿ ñâàðêè ÒIG è 2 äëÿ ñâàðêè
ÌÌÀ.
Çàïîìèíàþòñÿ ñëåäóþùèå ïàðàìåòðû:
ÒIG: Âûáðàííûé ðåæèì íà ëèíèè 3 (èìïóëüñíûé èëè îáû÷íûé) è
âñå óñòàíîâêè íà ëèíèè 5.
MMA: Çíà÷åíèå ñâàðî÷íîãî òîêà
Ïåðåõîä ñ îäíîãî íàáîðà ïàðàìåòðîâ, ââåäåííûõ â ïàìÿòü, íà
äðóãîé ïðîèçâîäèòñÿ ñ ïîìîùüþ çåëåíûõ êíîïîê.
æíî òàêæå ïåðåê ëþ÷èòüñÿ ñ îäíîãî íàáîðà íà äðóãîé ñ
ïîìîùüþ êíîïêè ãîðåëêè
Äëÿ òîãî, ÷òîáû àêòèâèðîâàòü ôóíêöèþ ïåðåõîäà,
íåîáõîäèìîîäíîâðåìåííî íàæàòü îáå çåëåíûå êíîïêè.
Ïðè àêòèâàöèè ýòîé ôóíêöèè çàãîðàåòñÿ ñâåòîäèîä.
O1-2 Åñëè âûáðàí 4-õ òàêòíûé ðåæèì ðàáîòû ãîðåëêè, ïðè
áûñòðîì íàæàòèè íà êíîïêó ïðîèñõîäèò ïåðåõîä íà äðóãîé
ðåæèì ñâàðêè. Òî æå ñàìîå îòíîñèòñÿ ê 2-õ òàêòíîìó ðåæèìó,
åñëè ñâàðêà íå âåäåòñÿ. Â ïðîöåññå ñâàðêè â äâóõòàêòíîì
ðåæèìå íåîáõîäèìî êðàòêîâðåìåííî îòïóñòèòü êíîïêó..
Àðèñòîòèã èìååò áàòàðåþ ïîääåðæêè ïàìÿòè, òàê ÷òî äàæå ïðè
âûêëþ÷åííîì àïïàðàòå ïàðàìåòðû ñîõðàíÿþòñÿ â íåé.
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5.2 ÄÐÓÃÈÅ ÔÓÍÊÖÈÈ
Ñâàðêà òî÷êàìè (MMA)
Òåõíèêà ñâàðêè òî÷êàìè ìîæåò áûòü èñïîëüçîâàíà ïðè ñâàðêå
íåðæàâåþùèìè ýëåêòðîäàìè.
Òåõíèêà ñîñòîèò â ïåðèîäè÷åñêîì çàæèãàíèè è ãàøåíèè äóãè äëÿ ëó÷øåãî
êîíòðîëÿ íàä òåïëîâëîæåíèåì. Äëÿ ãàøåíèÿ äóãè íåîáõîäèìî ëèøü ÷ó òü
ïðèïîäíÿòü ýëåêòðîä.
Óñòàíîâèòü ýòó ôóíêöèþ ìîæíî, êîãäà âûïðÿìèòåëü íàõîäèòñÿ â ðåæèìå
óñòàíîâêè òîêà (ëèíèÿ 1, ÌÌÀ). Íàæìèòå îäíîâðåìåííî îáå çåëåíûå êíîïêè
è óäåðæèâàéòå èõ â òå÷åíèå 2-õ ñåêóíä. Íà äèñïëåå ïîÿâèòñÿ ñèìâîë
»-_-», îçíà÷àþùèé, ÷òî ôóíêöèÿ àêòèâèðîâàíà.
Ôóíêöèÿ îñòàåòñÿ àêòèâèðîâàííîé è ïîñëå âûêëþ÷åíèÿ àïïàðàòà. Ñáðîñ
(âîçâðàùåíèå â èñõîäíûé ðåæèì) îñóùåñòâëÿåòñÿ òàêèì æå îáðàçîì è íà
äèñïëåå çàãîðèòñÿ ñèìâîë ”---”.
Ñèëà Äóãè (MMA)
«Ñèëà Äóãè” èçìåíÿåò äèíàìèêó âûïðÿìèòåëÿ - äåëàòü äóãó æåñò÷å èëè ìÿã÷å.
Âûïðÿìèòåëü äîëæåí íàõîäèòüñÿ â ðåæèìå óñòàíîâêè òîêà (ëèíèÿ 1, ÌÌÀ).
Íàæìèòå îäíîâðåìåííî îáå êðàñíûå êíîïêè è óäåðæèâàéòå èõ â
òå÷åíèå 2-õ ñåêóíä. Íà äèñïëåå ïîÿâÿòñ ÿ öèôðû îò 0 äî 100. ×åì âûøå ýòî
çíà÷åíèå, òåì æåñò÷å äóãà. (çíà÷åíèÿ èçìåíÿþòñÿ ðåã óëÿòîðîì 5).
Íàæìèòå ëþáóþ èç êíîïîê - àïïàðàò âåðíåòñÿ â îáû÷íûé ðåæèì óñòàíîâêè
ïàðàìåòðîâ, à âûáðàííîå çíà÷åíèå îñòàíåòñÿ â ïàìÿòè. Ò.ê. â ïàìÿòü
àïïàðàòà ìîæíî ââåñòè 2 íàáîðà ïàðàìåòðîâ ñâàðêè, â êàæäîì èç íèõ ìîæíî
çàïîìíèòü ñâîå çíà÷åíèå Ñèëû Äóãè.
Âðåìÿ èìïóëüñà/Âðåìÿ ïàóçû (ÒIG)
Îáû÷íûé äèàïàçîí ýòèõ ïàðàìåòðîâ ñîñòàâëÿåò 0,02 - 5,0 ñåê. Íî, íàæàâ
îäíîâðåìåííî îáå çåëåíûå êíîïêè è óäåðæèâàÿ èõ â òå÷åíèå 2-õ ñåêóíä,
ìîæíî óñòàíàâëèâàòü äëèòåëüíîñòü íà÷èíàÿ ñ 0,001 ñåê. Äëÿ òîãî, ÷òîáû
âåðíóòüñÿ â îáû÷íûé äèàïàçîí, íàäî åùå ðàç íàæàòü îáå çåëåíûå êíîïêè.
Ïðè óñòàíîâêå äèàïàçîíà àïïàðàò äîëæåí íàõîäèòüñÿ â ðåæèìå óñòàíîâêè
âðåìåíè èìïóëüñà/ïàóçû. Îáðàùàåì âàøå âíèìàíèå, ÷òî çíà÷åíèÿ íèæå
0,250 ñåê ïîêàçûâàþòñÿ íà äèñïëåå áåç çàïÿòîé.
Äèñòàíöèîííîå óïðàâëå íèå
Ñ ïîìîùüþ ïóëüòîâ äèñòàíöèîííîãî óïðàâëåíèÿ ìîæíî ðåãóëèðîâàòü ñèëó
òîêà ïðè ñâàðêå ÒIG è ÌÌÀ.
Ïðè ñâàðêå ÒIG â èìïóëüñíîì ðåæèìå äèñòàíöèîííî ðåãóëèðóåòñÿ òîëüêî òîê
èìïóëüñà. Óñòàíîâëåííîå íà äèñòàíöèîííîì óïðàâëåíèè çíà÷åíèå òîêà
ïîêàçûâàåòñÿ íà äèñïëåå, åñëè àïïàðàò íàõîäèòñÿ â ðåæèìå óñòàíîâêè òîêà
îðèò ñîîòâåòñòâóþùèé ñâåòîäèîä íà ëèíèè 1 (ÌÌÀ) èëè íà ëèíèè 5 (ÒIG)).
Ïåðåõîä íà óïðàâëåíèå îò ïóëüòà ïðîèñõîäèò àâòîìàòè÷åñêè ïðè åãî
ïîäñîåäèíåíèè. Ýòî ïîäòâåðæäàåòñÿ ãîðåíèåì ñâåòîäèîäà. O A
(ÂÍÈÌÀÍÈÅ! Äëÿ àâòîìàòè÷åñêîãî ïåðåõ îäà øòûðüêè L è M íà ðàçúåìå ä/ó
äîëæíû áûòü ñîåäèíåíû (çàêîðî÷åíû).
Ê àïïàðàòó ìîæíî ïîäêëþ÷àòü ñëåäóþùèå ïóëüòû ä/ó:
PHA1, PHA2, PHB1, PHB2, PHC2 è FS002.
ÂÍÈÌÀÍÈÅ!
Ïðè èñïîëüçîâàíèè ïóëüòà FS002 âðåìÿ íàðàñòàíèÿ è ñíèæåíèÿ òîêà äîëæíû
áûòü âûñòàâëåíû íà 0 ñåê.
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6 ÎÁÑËÓÆÈÂÀÍÈÅ
 ïðèíöèïå àïïàðàòû Aristotig 160/200 íå òðåáóþò îáñëóæèâàíèÿ. Îáû÷íî,
äîñòàòî÷íî åæåãîäíî ïðîèçâîäèòü ïðîäóâêó àïïàðàòà ñóõèì ñæàòûì âîçäóõîì
ïðè ïîíèæåííîì äàâëåíèè, à òàêæå ðåãóëÿðíî ÷èñòèòü ïûëåçàùèòíûé
ôèëüòð.
Åñëè àïïàðàò ðàáîòàåò â î÷åíü ïûëüíûõ óñëîâèÿõ, ðåêîìåíäóåòñÿ ÷àùå
ïðîèçâîäèòü ýòè îïåðàöèè.
Ñíÿòèå ôèëüòðà.
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Êîäû îøèáîê
Aristotig 160/200 îáîðóäîâàíû âñòðîåííîé ñèñòåìîé ìîíèòîðèíãà îøèáîê
òêàçîâ). Åñëè âîçíèêàåò îøèáêà, íà äèñïëåå çàãîðàþòñÿ ñëåäóþùèå êîäû:
E01 Îøèáêà ïàìÿòè, âíó òðåííÿÿ îïåðàòèâíàÿ ïàìÿòü
E02 Îøèáêà ïàìÿòè, âíåøíÿÿ îïåðàòèâíàÿ ïàìÿòü
E03 Îøèáêà ïàìÿòè, EPROM (ïðîãðàììèðóåìîå RAM)
E04 Îøèáêà ïàìÿòè ïðè òåñòå îïåðàòèâíîé ïàìÿòè
E05 Îøèáêà ïàìÿòè, ïåðåïîëíåíèå îïåðàòèâíîé ïàìÿòè
E06 Íèçêîå íàïðÿæåíèå áàòàðåè
E10 Íåïðàâèëüíîå ïèòàþùåå íàïðÿæåíèå 20 Â
E11 Íåïðàâèëüíîå ïèòàþùåå íàïðÿæåíèå 15 Â
E13 Ïåðåãðåâ
E14 Îøè áêà ñåðâîóñòàíîâêè òîêà
Îøèáêà ïîêàçûâàåòñÿ åñëè àïïàðàò íå ìîæåò ïîääåðæèâàòü çàäàííóþ
âåëè÷èíó òîêà, íàïðèìåð ïðè ñâàðêå ÌÌÀ íà î÷åíü äëèííîé äóãå.
Êîä îøèáêè äîëæåí ïðîïàñòü ïîñëå ñâàðêå â òå÷åíèå íåñêîëüêèõ
ñåêóíä íà íîðìà ëüíîì ðåæèìå
Åñëè êàêîé-íèáóäü èç ýòèõ êîäîâ ïîñòîÿííî ãîðèò èëè âîçíèêàåò î÷åíü ÷àñòî,
àïïàðàò ñëåäóåò ïåðåäàòü â óïîëíîìî÷åííûé ñåðâèñíûé öåíòð.
ÂÍÈÌÀÍÈÅ ! Ïîñòàâùèê ñíèìàåò ñ ñåáÿ âñå îáÿçàòåëüñòâà ïî ãàðàíòèè, åñëè
ïîëüçîâàòåëü ïîïûòàåòñÿ ñàìîñòîÿòåëüíî îòðåìîíòèðîâàòü àïïàðàò â òå÷åíèå
ãàðàíòèéíîãî ïåðèîäà.
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7 ÏÐÈÍÀÄËÅÆÍÎÑÒÈ
Orde r numbe r
LTN 160, 230 Â 50/60 Hz, åâðî-ðàçúåì 468 300-880............
LTN 160, 230 Â 50/60 Hz, ðàçúåì OKC 468 300-881.............
LTN 200, 400 Â 50/60 Hz, åâðî-ðàçúåì 468 300-882............
LTN 200, 400 Â 50/60 Hz, ðàçúåì OKC 468 300-883............
Òåëåæêà äëÿ 5-ë ãàçîâîãî áàëëîíà 468 530-880...............
Òåëåæêà äëÿ 10 -50 ë ã àçîâîã î áàëëîíà 468 320-880..........
Ðàìêà äëÿ çàùèòû ðàçúåìîâ 468 311-001....................
Ðàìêà ñ ðóêîÿòêàìè 468 305-880............................
Îáðàòíûé êàáåëü, 25 ìì2
ðè çàêàçå óêàæèòå äëèíó) 2626 136-01.....................
Çàæèì îáðàòíîãî êàáåëÿ 367 558-880........................
Ïåäàëüíîå ä/ó FS002, ñ êàáåëåì 349 090-886................
Ýëåêòðîäîäåðæà òåëü ñ êàáåëåì, 468 539-880............
Îáðàòíûé êàáåëü ñ çàæèìîì, 468 539-881................
Ãîðåëêè ÒIG:
BTD, 4 ì, öåíòðàëüíûé ðàçúåì 368 347-886..............
BTD, 4 ì, öåíòðàëüíûé ðàçúåì 368 347-881.. ..........
BTD 203, 4 ì, öåíòðàëüíûé ðàçúåì 368 347-888..........
BTD 203, 4 ì, öåíòðàëüíûé ðàçúåì 368 347-883..........
Èíôîðìàöèþ î äðóãèõ òèïàõ ãîðåëîê è ïóëüòàõ äèñòàíöèîííîãî óïðàâëåíèÿ
âû íàéäåòå â îòäåëüíûõ ïðîñïåêòàõ
8 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ
Èíñòðóêöèþ ïî ñåðâèñíîìó îáñëóæèâàíèþ è ñïèñîê çàïàñíûõ ÷àñòåé ìîæíî
Ïðè çàêàçå çàïàñíûõ ÷àñòåé, ïîæàëóéñòà, óêàçûâàéòå ìîäåëü àïïàðàòà,
ñåðèéíûé íîìåð, íàçâàíèå è íîìåð àðòèêóëà çàïàñíîé ÷àñòè.
Ýòî óïðîñòèò îáðàáîòêó çàêàçà è îáåñïå÷èò ïîëó÷åíèå âàìè íåîáõîäèìîé
äåòàëè.
ENGLISH
-- 1 5 --
TOCe
1SAFETY 16...........................................................
2 INTRODUCTION 16...................................................
3 TECHNICAL DATA 17.................................................
4 INSTALLATION 18....................................................
5 OPERATION 19.......................................................
5.1 Control panel 20.............................................................
5.2 OTHER FUNCTIONS 23......................................................
6 MAINTENANCE 24....................................................
7 ACCESSORIES 25....................................................
8 ORDERING OF SPARE PARTS 25......................................
DIAGRAM 26............................................................
SPARE PARTS LIST 29...................................................
-- 1 6 --
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1SAFETY
WARNING
READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.
ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU-
TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE
BASED ON MANUFACTURERS’ HAZARD DATA.
ELECTRIC SHOCK -- Can kill
S Install and earth the welding unit in accordance with applicable standards.
S Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
S Insulate yourself from earth and the workpiece.
S Ensure your working stance is safe.
FUMES AND GASES -- Can be dangerous to health
S Keep your head out of the fumes.
S Use ventilation, extraction at the arc, or both, to keep fumes and gases from your breathing zone and
the general area.
ARC RAYS -- Can injure eyes and burn skin.
S Protect your eyes and body. Use the correct welding screen and filter lens and wear protective
clothing.
S Protect bystanders with suitable screens or curtains.
FIRE HAZARD
S Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.
NOISE -- Excessive noise can damage hearing
S Protect your ears. Use ear defenders or other hearing protection.
S Warn bystanders of the risk.
MALFUNCTION -- Call for expert assistance in the event of malfunction.
PROTECT YOURSELF AND OTHERS!
2 INTRODUCTION
Aristotig 160 and Aristotig 200 are two rectifiers designed using inverter
technology and are intended for TIG -- welding and welding using coated electrodes.
The machines are also called LTN 160 and LTN 200. Inverter technology contributes
towards low power consumption, a low weight and compact dimensions.
The advanced electronics with microprocessor control provides, amongst others,
quick regulation and top class welding characteristics.
Arisotig is equipped with ARC PLUS, a new type of control that with MMA welding
provides a more intensive, more concentrated and smoother arc. It reacts quicker
after a short circuiting drop transfer, which reduces the r isk of the electrode sticking.
In addition, the machine is equipped with Arc Force, which means that the power
source’s dynamics can be adjusted, softer or harder depending on the type of
electrode and the welder’s preference.
ARC PLUS -- because of the regulator’s good characteristics it is only necessary to
change the Arc Force settings in exceptional circumstances.
When drop welding using stainless steel electrodes a special feature on the machine
can be activated to facilitate welding.
-- 1 7 --
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Aristotig 160/200 is available in two designs, one with a central connector and one
with an OKC connector for a TIG torch.
Aristotig 160/200 is supplied complete witha5metremainscable,5metrereturn
cable, 1 cable coupling, gas hose and hose clips. Machines with a central connector
are also fitted with a safety bar to protect the connectors from impact.
As an accessory there is a loop handle to fit on the m achines which acts as a cable
reel as well protecting the control panel. There are also two carriages available for
transportation with a gas cylinder.
3 TECHNICAL DATA
LTN 160 LTN 200
Permitted load at
35 % duty cycle, T IG 160 A/16 V 200 A/18 V
35 % duty cycle, MM A 140 A/26 V 200 A/28 V
60 % duty cycle 110 A/24 V 150 A/26 V
100 % duty cycle 8 0 A/23 V 115 A/25 V
Setting range, TIG 3--160 A 3--200 A
Setting range, MMA 4--140 A 4--200 A
Slope up 0--10 s 0--10 s
Slope down 0--10 s 0--10 s
Gas pre--flow 0--25 s 0--25 s
Gas post--flow 0--25 s 0--25 s
Pulse time 0.02--5.0 s
(0.001--5.0 s)
0.02--5.0 s
(0.001--5.0 s)
Pause time 0.02--5.0 s
(0.001--5.0 s)
0.02--5.0 s
(0.001--5.0 s)
Open--circuit voltage 70 V 70 V
Open--circuit power 30 W 50 W
Useful Power, P
at max current MMA
4.8 kW 7.2 kW
Apparent Power, S
at max current MMA
6.9 kVa 11.7 kVa
Power factor, at max current MMA 0.69 0.63
Efficiency, at max current MMA 0.75 0.78
Fuse, slow r upture 16 A 10 A
Mains cable,cross section 3x2.5 mm
2
4x1.5 mm
2
Dimensions lxwxh 515x285x415 515x285x415
Weight 23 kg 23 kg
Application class
Class of enclosures IP 23 IP 23
The welding power sources comply with the requirements set out in IEC 974--1
Cable areas acc. to Swedish regulations.
The sym bol indicates that this power source is designed for use in areas where
there is an increased electrical hazard.
The IP code indicates the enclosure class, i.e. the degree of protection against
penetration by solid objects and water.
Equipment marked IP 23 is designed for in-- and outdoor use.
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4 I NSTALLATION
LTN 160 LTN 200
Mains voltage 230 V ¦ 10 %, 1--phase 400 V ¦ 10 % , 3--phase
Mains frequency 50--60 Hz 50--60 Hz
Fuse, slow rupture 16 A*) 10 A
Mains cable, cross section 3x2.5 mm
2
4x1.5 mm
2
Welding cable,
cross section 25 mm
2
25 mm
2
*) When welding with max 100 A a 10 A slow rupture fuse is sufficient.
Aristotig 160/200 are equipped with mains voltage compensation, which means that
a ¦10 % variation in the mains voltage only results in a ¦0,2 % variation in the
welding current.
To reduce the voltage drop when using a long cable it can be advisable to select a
heavier cable cross section.
1. Place the equipment in a suitable place and make sure the rectifier is not cov-
ered or set--up so that cooling is prevented.
2. Make sure the machine is connected to the correct mains voltage.
Earthaccordingtoapplicabledirectives.
3. Connect the shielding gas.
4. Connect the T IG torch and the return cable or the MMA welding cables.
The machine is now ready for welding.
WARNING
This product is intended for industrial use. In a domestic environment
this product may cause radio interference. It is the users responsibility to
take adequate precautions.
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bt07d2e
5OPERATION
bt07d001
10
11 12 7
1. Mains power switch 9. Gas nipple (connection of gas cylinder)
2. Yellow indicating lamp 10. Connection for TIG torch
3. White indicating lamp 12. Connection for return cable when T IG
l
d
i
4. Display
welding
5. Setting knob The welding cable and return cable should be
t
d
t
1
1
d
1
2
6. Push--buttons
connected to 11 and 12
7. Remote control connection
8. Dust filter
When the main power switch is switched on the white indicating lamp, on the front,
comes on.
To take your mind off the risk of overloading the machine it has been equipped with
an integrated thermostat that trips if the temperature becomes too high.
When this occurs the welding current is cut out and the yellow indicating lamp comes
on. In addition, the error code ”E13” is displayed. When the temperature has
dropped the thermostat automatically resets.
-- 2 0 --
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5.1 Control panel
On the front of the machine there is a control panel for the selection of functions and
setting of parameters. This consists of a display, setting knob, LEDs and
push--buttons.
By using the push--buttons you can move between the different functions. The
selected function is indicated by respective LEDs coming on.
One line at a time is set. T he current line is indicated by a red LED. M ovement
between lines takes place using the red arrow keys.
Movement within each line takes place using the green arrow keys.
All settings are made using the setting knob. The LEDs to the right of the display
indicate the actual unit (ampere/volt/seconds). On the lines where only a function is
selected, ------ is shown on the display.
Description of the functions:
S Line 1
S Line 2
S Line 3
S Line 4
S Line 5
S Line 6
S Line 7
Line 1
TIG welding or MMA welding
If MMA welding is chosen, the current is set here and lines 2--5 are
ignored.
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ESAB LTN 160, LTN 200 User manual

Category
Welding System
Type
User manual
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